(SANITIZED) CHRISTIE CASP 1 BATTERY CONDITIONER

• Document Type: CREST
• Collection: General CIA Records
• Document Number (FOIA) /ESDN (CREST): CIA-RDP09-02457R000100850001-2
• Release Decision: RIPPUB
• Original Classification: C
• Document Page Count: 153
• Document Creation Date: December 22, 2016
• Document Release Date: October 16, 2012
• Sequence Number: 1
• Publication Date: June 13, 1988
• Content Type: MEMO

Declassified in Part - Sanitized Copy Approved for Release 2012/10/16 : CIA-RDP09-02457R000100850001-2
FROM:
SUBJECT:
REFERENCE:
Commercial Profile Evaluation of the Christie CASP 1
Battery Conditioner F7
ESD Project 87SUR004
25X1
25X1
a. Approve the Christie CASP 1 battery conditioner for procurement
and field use. The CASP does an excellent job of charging, discharging, and
conditioning. batteries commonly used in field operations.
b. Run the unit off a regulated power supply in areas where the
local AC voltages vary below 90 or above 130 volts (below 180 or above 265 for
220 volt setting). Operation is unreliable for ages outside the 90 to 1311
(180 to 265 volt) range. See subparagraph 5c.
One Christie CASP 1 (S/N 01F6009GF) was submitted for evaluation
under 87SUR004. During baseline testing the unit suffered a catastrophic
failure when a power transistor inside the unit exploded during routine
operation. A second unit (S/N 01F6010GF) was made available for testing, but
it never functioned properly. Both units,7e repaired by the manufacturer
and returned to OTS for this evaluation. 25X1
a. The Christie CASP 1 is a microprocessor controlled battery
processing device. CASP is an acronym for Charger-Analyzer-Sequencer-Power
Supply. The CASP 1 has the ability to charge, discharge, or cycle a variety
of batteries including; Nickel Cadmium, Lead Acid and Silver Zinc. CASP's
programming flexibility also makes it possible to charge any type of
rechargeable battery if the battery parameters are known. Three charging
methods are available to the user: constant potential, constant current, and
reflex. In reflex charging, a high charge pulse is followed by a lower energy
CONFIDENTIAL
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discharge pulse. The negative pulse allows the battery to release excess
gases. This raises the charging efficiency as more of the charging energy
goes into the battery instead of into heat.
b. The CASP 1 is capable of processing up to six batteries at once;
either sequentially or "simultaneously". As a sequencer, the unit charges
each battery fully before charging the next battery. The "simultaneous"
method also charges sequentially, but it charges each battery in 10 second
intervals until all are fully charged. In the discharge mode, the discharge
current is constant until the battery voltage decreases to a specified cutoff
point. The ANALYZE/RECOND key analyzes or reconditions a battery by a
charging, discharging, and recharging.
c. Each 4-pin Christie Battery Cable is identified by a number
(100-131) which corresponds to a specific 1% resistor connected between pins 3
and 4 (ground). For the 32 cable ID's, these resistance values ranged between
3K and 30K during testing. The CASP 1 recognizes this resistance and converts
it to the cable number which corresponds to a user programmable battery
parameter file. Therefore, the user should only charge a battery in
conjunction with its corresponding cable. The CASP 1 memory contains 20
storage files for battery parameters. Battery parameters are: charge
current, discharge current, ampere-hours, number of cells, charge time,
discharge cutoff voltage per cell, and charge cutoff voltage per cell. Before
CASP l can be used for processing, the operator must obtain the parameters
from a battery data book and program the parameters into any one of the 20
storage files. CASP 1 memory also contains a storage space for each of the 32
available battery cables. Each cable contains a blue wire (Pin 2) which is
connected to the temperature terminal of a battery. Pushing the yellow "TYPE"
key displays information on the LCD screen which should correspond to the
battery type. The "HISTORY" key gives the time taken to charge or discharge
the battery during the previous cycle as well as the cause of the battery
cutoff. Once the battery is connected to its specified cable, any realtime
information can be displayed using the "VOLTS" or "AMPS" keys. The yellow
arrows allow the user to read any of the yellow key parameters on each of the
six channels anytime during processing. Battery charging occurs between pin 1
(+) and pin 4 (-).
d. The Alpha-Numeric green keys are used in conjunction with the
green shift key for programming and file inspection. The red "STOP" key
terminates a charge or discharge operation.
e. Pushing the "SHIFT" "V" causes the CASP 1 to become a power
supply provided a 2.80 K ohm resistor is connected between pins 3 and 4 of the
battery connectors. All six channels are paralleled in this mode and
therefore, supply the same voltage at each output. The output voltage and
amperage (with maximum limits in parenthesis) are displayed on the screen.
The unit can be programmed for both current or voltage regulation.
Programming can be changed by accessing storage file 099.
CONFIDENTIAL 88SUR005
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f. The Christie CASP 1 Battery Charger is designed to accept line
voltage from 90 to 130 and 180 to 265 Vac, 47 to 440 Hz with no switching or
reconnection necessary to accommodate these ranges. The unit automatically
senses the input voltage and sets itself correctly. It has a maximum output
of 42 Vdc and can supply up to 14 amperes of charging current. Its maximum
output power is 350 watts.
g. The CASP 1 is shown in Figure 1. The unit has the following
physical dimensions:
Height :
3.50
in.
Width :
8.75
in.
Depth :
12.75
in.
Weight :
12.40
lbs
a. Environmental: The CASP 1 Battery Charger (S/N O1F6009GF)
suffered negligible degradation in electrical performance over the
environmental sequence. It was subjected to environmental tests in accordance
with the procedures specified by PBS-1005 (August 1985) for Indoor Controlled
Temperature equipment. Operating temperatures were modified to,0?C and
+50?C. Storage temperatures were modified to -5?C and +60?C. During
humidity, a small amount of corrosion formed on the screws that hold the top
and bottom covers in place. Some corrosion was also apparent on the latches
that secure the computer module to the power supply module. After one day at
+50?C, a corner of the membrane keyboard came loose from the front panel.
b. Measured Data: The CASP 1's electrical performance was
satisfactory. Table 1 illustrates the measured performance of the CASP 1 (S/N
O1F6009GF) at 120 Vac (60 Hz). Baseline tests were also performed on S/N
O1F6010GF. Differences between the two units were negligible.
c. Power Requirements: The CASP 1 was operated successfully over
AC line voltages from 90 to 130 and 180 to 265 Vac and frequencies from 45 to
65 Hz. Operation outside the 90 to 130 and 180 to 265 Vac ranges is
unreliable. The front panel keyboard locks up and, although the LCD does not
go out, the unit stops charging. If power is interrupted during charging, the
charger remembers its place and resumes charging where it left off when power
is reapplied. Memory is backed up by a lithium battery.
d. Workmanship: The Christie CASP 1 conforms to good commercial
workmanship practices. Excess flux is present on a few solder joints;
however, in general the soldering is satisfactory. The integrated circuits in
the unit are mounted in sockets and all components are identified. Each of
the six front panel connectors is internally fused with a small 20A fuse that
is soldered into the printed circuit board located directly behind the front
panel. The position of two rack mount handles on the front panel interferes
slightly with the connection and removal of battery connector cables. (U)
CONFIDENTIAL 88SUR005
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A 129-page manual was supplied with the CASP I. The manual contains
a description of the front panel and an explanation of the different kinds of
battery processing available. Instructions for programming the unit,
step-by-step operating instructions, and a calibration procedure are also
included. In the rear pocket of the manual is a computer print-out of the
values which have been pre-programmed into the CASP's internal computer
tables. The programmer password located on this print-out is USMART. The
password must be entered to change any of the pre-programmed values in the
computer tables. The documentation adequately explains operation of the unit;
however, no schematics, component placement diagrams or repair procedures are
included.)
OTS/OG/TSD/TRB
Manufactured by: Christie Electric Corp.
Torrance, CA 90501 0 25X1
8. EQUIPMENT DISPOSITION:
One unit (S/N O1F6009GF) was returned to TSD/TRB, and the rFM7
(S/N O1F61OGF) will be retained by ESD for future compatibility testing. 25X1
The results of this evaluation have been
of OTS/OG/TSD/TRB.
discussed with Joe Schmank
Distribution:
Orig - ESD Project File 88SUR005
- C/OTS/OEG
1 - DC/OTS/OG/E&P
1 - OTS/OEG/ESD/EB
- C/OTS/OG/TSD/TRB
- C/OTS/OG/CCD/TRB
1 - C/OTS/ATG/PD
- OTS/OEG/ESD/COB (Attn: J. Perdeus)
CONFIDENTIAL 88SUR005
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TABLE 1
PERFORMANCE DATA FOR THE
CHRISTIE CASP 1 BATTERY CHARGER
PARAMETER
MANUFACTURER'S
MEASURED DATA
UNITS
SPECIFICATIONS
S/N 01F6009GF
REFLEX DISCHARGE
Not Specified
1
Hz
PULSE FREQUENCY
POWER SUPPLY
14.00 Max.
14.00
A
OUTPUT CURRENT
Not to Exceed 350W
POWER SUPPLY
42.00 Max.
42.00
Vdc
OUTPUT VOLTAGE
Not to Exceed 350W
CHARGE CURRENT
Programmable to
A
a Maximum of 14.00
4.00
(in .01 increments)
4.20
3.00
3.20
2.00
2.15
1.00
0.99
0.50
0.49
0.10
0.08
DISCHARGE CURRENT
Programmable to
A
a Maximum of 4.00
Not to Exceed 60W
4.00
4.10
3.00
3.05
2.00
2.05
1.00
1.05
0.50
0.50
0.10
0.09
END OF
Programmable
Vdc
CHARGE VOLTAGE
16.00
15.80
15.00
14.83
14.00
13.81
13.00
12.83
12.00
11.81
11.00
10.82
10.00
9.82
END OF
Programmable
Vdc
DISCHARGE VOLTAGE
12.00
12.27
11.00
11.30
10.00
10.28
9.00
9.28
8.00
8.28
AMPERE-HOUR
Not Specified
A-H
ACCURACY
Calculated Ampere-Hrs.
.50
.50
7.63
7.54
12.00
12.00
15.97
15.86
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TABLE 1 (Continued)
PERFORMANCE DATA FOR THE
CHRISTIE CASP 1 BATTERY CHARGER
PARAMETER
MANUFACTURER'S
MEASURED DATA
UNITS
SPECIFICATIONS
S/N O1F6009GF
AC CURRENT DRAIN
6 Max.
STDBY 1A CHARGE
Fused
INTO 12 V
SIMULATED
Vac Hz
BATTERY
A rms
90 i 45
.21 .40
65
.19 .36
130 45
.17 .33
65
.16 .29
180 45
.12 .25
65
.12 .23
265 45
.12 .21
65
.15 .21
Power Supply Mode
14A Load
90 45
.21 3.9
6
CONFIDENTIAL 88SUR005
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t.UNt-1DENTIAL
Figure 1. The CHRISTIE CASP 1 Battery Processor.
CONFIDENTIAL
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U
C A S P i
OPERATOR'S MANUAL
C A S P 1
BATTERY CARE INSTRUMENT
CHARGER - ANALYZER - SEQUENCER - POWER SUPPLY
CHRISTIE ELECTRIC CORP.
20665 Manhattan Place
Torrance, California 90501, U.S.A.
TLX/TWX 910-349-6260
STAT
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0
WARNING
1. BEFORE INITIATING BATTERY PROCESSING:
THREE THINGS THE CASP OPERATOR MUST VERIFY BEFORE USING THE INSTRUMENT TO PROCESS
BATTERIES:
-- THAT THE PROPER CABLE IS BEING USED FOR EACH BATTERY BEING PROCESSED.,
-- THAT EACH CABLE NUMBER IS CALLING THE CORRECT BATTERY PARAMETER NUMBERS FROM
THE COMPUTER (these set values such as the charge and discharge current).2
-- THAT THE VALUES ENTERED IN THE PARAMETER TABLES ARE APPROPRIATE FOR THE
BATTERIES BEING CHARGED.2 s, 3
FAILURE TO VERIFY THESE ITEMS CAN RESULT IN EXCEEDING THE LIMITS OF THE BATTERY
BEING PROCESSED, CAUSING DAMAGE TO THE BATTERY OR EVEN ITS VIOLENT FAILURE.
2. PRIOR TO ANY USE:
U The operator must verify that the programmed battery processing and power supply
parameters do not exceed the ratings in Appendix III. Failure to verify these items
can result in damage to CASP, even though CASP has extensive self-protecting
features.
3. DURING INITIAL PROCESSING:
At least when FIRST using GASP to process a type of battery not previously
processed at your facility, or when using a previously untried process on a
U particular battery, the programmed parameters must be verified by observation: THE
BATTERY MUST BE MONITORED CLOSELY THROUGHOUT PROCESSING FOR EXCESSIVE HEATING OR
VENTING, ABNORMAL LOSS OF ELECTROLYTE, BULGING, OR OTHER FAULTY SIGNS.
D
If any faulty signs are observed, PRESS THE GREEN "UP" SHIFT KEY, AND THEN THE RED
"STOP" KEY. MOVE PERSONNEL A SAFE DISTANCE AWAY.
1. Cable identification instructions are located in para. G-4.3.1
2. Instructions for inspecting all the Parameter Tables are in para. H-3, of
the CASP Operators Manual and further described in the CASP Programmer's
Manual, para. BB-3.
3. Instructions for programming all the parameter tables for a particular
battery are in the CASP Programmer's Manual, sections CC, DD, and EE.
D
0
30
11
CASP OPERATORS MANUAL introduction page # 1
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4. BEFORE USING CASP IN THE POWER SUPPLY MODE:
THE OPERATOR MUST BE SURE THE EQUIPMENT TO BE OPERATED IS CONNECTED TO CASP WITH
CABLES MARKED "P/S" OR "098" FOR POWER SUPPLY CABLE.
5. FURTHER WARNINGS:
TO PREVENT ELECTRIC SHOCK, MISCALIBRATION OR DAMAGE TO YOUR CASP, NEVER REMOVE ANY
COVER. THERE ARE NO USER-SERVICEABLE PARTS INSIDE. REFER ANY SERVICING NEEDS TO
CHRISTIE'S QUALIFIED SERVICE PERSONNEL.
The specifications contained in both the CASP Operator's Manual and CASP
Programmer's Manual are subject to change without notice. The contents of both these
documents are believed to be accurate. If errors are found, please notify Christie
Electric Corp. at the address shown on the title page.
The following is a list of trademarks used within these documents:
reFLEX is a trademark of Christie Electric Corp.
Your CASP and its external equipment consist of:
A front microcomputer module with keyboard
A rear switcher type power module for AC input
A power cord for 120VAC
Six programmable output cables of your choice
(May include one or more power supply cables)
Optional equipment available:
Additional programmable battery or power supply cables
External discharge boosters
Snap-in printer module which fits between the front and rear modules
A DC input power module in lieu of the AC module.
A high voltage version of the power module.
CASP OPERATORS MANUAL introduction page # 2
0
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CASPm
CHARGER . ANALYZER ? SEQUENCER ? POWER SUPPLY
ELECTRIC CORP.
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CASPM
CHARGER, ANALYZER ? SEQUENCER ? POWER SUPPLY
ELIMINATE BATTERY PROBLEMS
CASP, with its unique reFLEX charging as well as computer diagnostics and treat-
ment, ensures that batteries are quickly charged, fully reliable, have increased
capacity and an extended life.
VERSATILITY
CASP automatically charges or analyzes any type of battery-sealed nickel-
cadmium, vented aircraft nickel-cadmium, sealed and vented lead-acid, silver-zinc
or any other type such as rechargeable lithium. That means that CASP can never
become obsolete.
CASP also shows digital voltage, current, time, ampere-hour and other informa-
tion on its LCD. It can store it, recall it, print it and even graph it. It can also turn
into-a 350-watt programmable dc power supply [battery eliminator] upon
command.
CONVENIENCE
CASP automatically handles up to 6 assorted batteries or 6 power supply outputs;
it operates on any mains power anywhere in the world [90 to 265 volts, 47 to
440 Hz]; and it can even work on an input of 12 or 28 volts dc with an optional
plug-in module. Its color-coded keyboard with its single function as well as alpha-
numeric keys make it simple to operate, and its relatively small size and light weight
make it easily portable. In addition, it has an I/O port which may be used for connec-
tion of a bar code reader or a computer printer.
ULTRA-FAST, HIGHER CAPACITY, LONGER LIFE
Christie batteries can be recharged in 20 minutes or less; other ni-cads may take
somewhat longer. Batteries are more fully charged, stay cooler, have less cell
imbalance, mostly overcome battery memory or capacity fading, and outlive other
batteries-all due to Christie's reFLEX charging process.
In the case of ni-cads, the secret to all
these benefits is the repeated interjec-
tion of reFLEX negative/discharge pulses
during charging. Just like burping a baby
that is being bottle-fed, so reFLEX burps
the battery during charging to get rid of
its gases. This, together with large posi-
tive pulses, raises the charging efficiency
so significantly that more charging
energy goes into the battery rather than
into heat. In fact, the time saved is just
the by-product.
YELLOW KEYS DISPLAY
DIGITAL DATA & RECALL
BATTERY DESCRIPTION OR
CHARGE & ANALYZE RESULTS
? AMPS Key-turns the LCD into a digital
ammeter to indicate charge and discharge
current values.
? VOLTS Key-turns the LCD into a digital
voltmeter. Under reFLEX charge, it auto-
matically displays the voltage at the
completion of the negative pulse (trough
voltage].
0
0
? TYPE Key-displays the battery name plate
data.
? HISTORY Key-displays charge & analyze
results of any connected battery.
? -4 and 4- Keys-permit the reading of
amps, volts, type, or history on the next
higher or lower channel.
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LCD DISPLAY
Displays volts, amps, ampere-hour, elapsed
charge and discharge time, battery data,
diagnostic results and error conditions. It
also prompts the user.
a
0
D
D
ll ON EACH OF THE 6 CHANNELS
? CHARGE Key-initiates the best type of
charge procedure-rapid or ultra-rapid
rJ when appropriate-for any type of
rechargeable battery: sealed cylindrical
nickel-cadmium packs, aircraft sintered
vented ni-cads, sealed or vented lead-acid,
silver-zinc, or any other. (See also
0 ANALYZE/RECOND Key and ALT CHARGE
Key for other charge procedures.]
? DISCHARGE Key-discharges each ni-cad
battery to an average of one volt per cell to
Q ready it for shipment.
? ANALYZE/RECOND Key-discharges each
ni-cad battery to an average of typically one
volt per cell and then automatically recharges
it. Displays charge ampere-hours on the LCD.
0 (NOTE: THIS KEY CAN ALSO BE USED
ROUTINELY TO RECHARGE NI-CADS
THAT GET LITTLE DISCHARGE.)
D
? "UP" SHIFT plus ANALYZE/RECOND
Key-charges, discharges, and then
recharges each battery. Tests battery
discharge capacity and displays discharge
ampere-hours on the LCD.
? "DN" SHIFT plus ANALYZE/RECOND Key
-automatically discharges and then
recharges each battery three times in
succession. This procedure is
recommended for reconditioning ni-cad
batteries with faded capacity (memory).
? ALT CHARGE Key-starts slow charge
(typically 14 hours each at a constant
current equivalent to one-tenth of each
battery ampere-hour rating).
? "UP' SHIFT plus ALT CHARGE Key-starts
slow charge, but the total time for up to six
batteries will be the same as for just one
battery.
GREEN ALPHA-NUMERIC
KEYBOARD ENTERS
INFORMATION, GIVES
COMMANDS & REPROGRAMS
This keyboard enters battery serial number
or other information. It also gives commands
for printing, for activating an external
discharge booster, for turning CASP into a
power supply and by authorized personnel
with an access code-for reprogramming
charge, discharge & analyze values or modes.
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CHARGER-ANALYZER - SEQUENCER - POWER SUPPLY
all-in-one
IT CONSISTS OF:
? a front microcomputer module
? a rear switcher type power module
? an optional printer module which fits in between the front & rear modules
IT IS:
? universal-will charge & analyze any type of rechargeable battery
? ageless-can never become obsolete
? ultra-fast-full charge in 15 to 20 minutes with Christie reFLEX batteries
? very easy to use
? small & light
IT HAS:
? 6 channels for processing 6 different batteries, or powering 6 pieces of
dc equipment.
? automatic battery recognition
? a unique 4-way sensing system
? wide input voltage & frequency capability, with optional dc input
ENGINEERING DATA
AC INPUT-90 to 265 volts, 47 to 440 Hz; no switching or reconnection
required
OPTIONAL ALTERNATE DC INPUT-9 to 36 volts dc; no switching or
reconnection required
MAXIMUM CHARGER OUTPUT-42 volts and 14 amps, but not to
exceed 350 watts
TIME FOR FULL CHARGE-1 5 to 20 minutes for Christie reFLEX ni-cad
packs up to 30 volts and 60 watt-hours (e.g., 12-D, 24-C cells); propor-
tionally longer for larger ni-cads. Other types and makes of ni-cads,
including aircraft sintered vented types, will be fully charged in 40 minutes
or more. Lead-acid (sealed and vented), silver-zinc and other batteries will
be charged in the shortest time appropriate for those batteries, commen-
surate with CASP's maximum rated output.
DC POWER SUPPLY OUTPUT-voltage and current programmable; maxi-
mum voltage is 42 volts, maximum total current for the six parallel outputs
is 14 amps, with total not to exceed 350 watts. Maximum output
ripple/noise above 6 volts is 0.3% rms/1% peak-to-peak; maximum voltage
or current regulation above 6 volts or amps is 2.5%.
DISCHARGER RATING-0 to 4 amps, not to exceed 60 watts. This can be
increased by means of an optional external regulated discharge booster.
AMBIENT TEMPERATURE RANGE-0 to 50?C (32 to 122?F)
EMI/RFI-per MIL-STD-461, FCC Part 15J, VDE 0871
SIZE-inches: 83/4 wide x 14Y2 deep x 3'/2 high
cm: 22.2 wide x 36.8 deep x 8.9 high
Fits standard half-rack
WEIGHT-12Ibs/5.5 kg.
OPERATIONAL FEATURES
SINGLE FUNCTION KEYS-most functions can be performed by simply
pressing a single key with the corresponding marking; blue keys initiate
activities, yellow keys call up information on the screen.
ALPHA-NUMERIC KEYBOARD-CASP also includes an alpha-numeric
keyboard besides its various single function keys. This green colored
keyboard allows manual entry of battery serial numbers or other informa-
tion. It is also used in commands for printing, activating an optional external
discharger and in turning CASP into a dc power supply. By means of an
access code, this keyboard can also be used by authorized personnel to
reprogram charge, discharge and analyze values or modes.
LCD SCREEN-provides a readout for the digital voltmeter, ammeter,
ampere-hour and elapsed charge and discharge time meter, as well as for
various battery data and diagnostic results, prompting and indication of
error conditions.
POWER INTERRUPTIONS-CASP is designed for virtually unlimited
power interruptions; resumes operation from point of interruption and
data is cumulative.
SPEAKER-sounds different tones for input verification, errors and
function termination.
FUNCTIONS
COMPATIBLE BATTERIES-any of CASP's battery processing functions
below can be performed with sealed cylindrical cell ni-cad packs, aircraft
sintered vented ni-cads, sealed and vented lead-acid, silver-zinc, or with any
other rechargeable battery.
REGULAR CHARGE-will fully charge batteries in optimum manner-ultra-
fast [15 to 20 minutes), fast (40 minutes to 2 hours), or slower-as
appropriate for the battery or limited by CASP's maximum rated output.
ALTERNATE CHARGE-typically 14 hours constant current in sequence or
simultaneously.
DISCHARGER-discharges ni-cads to an average of one volt per cell.
ANALYZER A-automatically performs the function of the discharger
followed by the regular charge; tests and displays charge ampere-hours.
This shorter test is normally only meaningful with reFLEX charging.
ANALYZER B-automatically performs the regular charge, followed by the
above discharge, followed by a second regular charge. Tests and displays
discharge ampere-hours.
RECONDITIONER-automatically performs three discharge-regular
charge cycles for battery forming, conditioning or reconditioning.
SEQUENCER-automatically processes [charge, discharge, analyze or
recondition) up to six intermixed batteries in sequence.
POWER SUPPLY-pressing a letter on the keyboard turns CASP into a
voltage and current programmable dc power supply with six parallel
outputs.
ORDERING INFORMATION
CASP WITH AC INPUT ONLY-Model CASP 1"
CASP WITH DC INPUT ONLY-Model CASP DC1?
CASP WITH AC & DC INPUT-Model CASP 1 plus Module
P/N 120619-001
OPTIONAL SNAP-IN PRINTER-thermal, 40-column: Model CP-40
OPTIONAL EXTERNAL DISCHARGE BOOSTER-Model CDC-60
J
7
7
J
CHF IBTIE
11
ELECTRIC CORP.
7
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CASP OPERATOR'S MANUAL
TABLE OF CONTENTS
SECTION A
ABOUT CASP MANUALS
A-1. THE OPERATOR'S MANUAL . . . . . . . . . . . . . . . . . . . 9
A-2.. THE PROGRAMMER'S MANUAL . . . . . . . . . . . . . . . . 9
SECTION B
HOW YOUR FACILITY CAN USE CASP
B-1. CASP FACILITY USE DIAGRAMS . . . . . . . . . . ... . 10
B-2. CASP'S CUSTOM PRE-PROGRAMMING . . . . . . . . . . 11
SECTION C
GETTING ACQUAINTED WITH CASP
fl
c
C-i. CASP'S CAPABILITIES . . . . . . . . . . . . . . . . . . . . . . 12
C-2. GASP RATINGS . . . . . . . . . . . . . . . . . . . . . . . . . 13
C-2.1. CASP POWER INPUT . . . . . . . . . . . . . . . . (13 )
C-2.2. CHARGING AND POWER SUPPLY OUTPUT . . . . . . . . (13)
C-3. MAJOR CASP ELEMENTS . . . . . . . . . . 14
C-3.1. MICROCOMPUTER CONTROL MODULE . . . . . . . . (14)
THE BLUE KEYS; THE YELLOW KEYS;
THE RED KEY; THE GREEN KEYS
C-3.2. POWER INPUT MODULE . . . . . . . . . . . (16)
C-3.3. OUTPUT CABLES . . . . . . . . . . . . . . . . (17)
C-3.4. OPTIONAL EQUIPMENT . . . . . . . . . . . . . (17)
SECTION D
UNDERSTANDING PROCESSING BATTERIES WITH CASP
c
D-1. SUMMARY OF PROCESSING . . . . . . 19
D-2. CHECKING THE BATTERY/CABLE/PROGRAM MATCH IS VITAL . . . . 20
D-2.1. CASP'S OWN TEST . . . . . . . . . . . . . (20)
D-2.2. OPERATOR CHECKS . . . . . . . . . . . . . . (20)
GASP OPERATORS MANUAL contents page A 3
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SECTION E
STEPS IN PROCESSING BATTERIES WITH CASP
E-1. GETTING CASP READY FOR BATTERY PROCESSING . . . . . . . . . . . 21
E-2. MOVING FROM ONE CHANNEL TO ANOTHER . . . . . . . . . . . . . . . 22
E-3. CHECKING THE BATTERY/CABLE/PROGRAM MATCH . . . . . . . . . 22
E-4. PROCESSING THE BATTERY . . . . . . . . . . . . . . . . . . . . . 22
E-5. CHECKING DURING PROCESSING . . . . . . . . . . . . . . . . 23
E-6. CHECKING AFTER PROCESSING . . .. . . . . . . . . . . . . . . . . 23
E-7. ENDING THE PROCESSING SESSION . . . . . . . . . . . . . . 24
SECTION F
BATTERY PROCESSING REFERENCE SECTION
F-1. OVERVIEW OF CASP PROCESSING . . . .' . . . . . . . . . . 25
F-2. "CHARGE" KEY MODES AVAILABLE WITH CASP . . . . . . 26
F-2.1. reFLEX CHARGE MODE . . . . . . . . . . . (26)
F-2.2. CONSTANT CURRENT CHARGE MODE . . . . . . . . (27)
F-2.3. CONSTANT POTENTIAL CHARGE MODE . . . . . . . (27)
F-3. "CHARGE" KEY CUTOFF METHODS . . . . . . . . . . . . . . . . . . 27
F-3.1. "CHARGE" KEY CHARGING AND CUTOFF
COMBINATIONS (28)
F-3.2. CHARGE CUTOFF METHODS DESCRIBED . . . . . (28)
F-4. "ALT CHARGE" KEY MODE AND CUTOFF . . . . . . . . . . . . . . . . 30
F-4.1. SEQUENTIAL SLOW CHARGING:
("ALT CHARGE" KEY) . . . . . . . . (30)
F-4.2. "SIMULTANEOUS" SLOW CHARGING:
("^ ALT CHARGE" KEY) . . . . . (31)
F-5. "DISCH" KEY MODE AND CUTOFF . . . . . . . . . . . . . . . . . . 31
F-6. "ANALYZE/RECOND" KEY MODES AND CUTOFF . . . . . . . . . . . . . 31
F-6.1. "AANALYZE " . . . . . . . . . . . . . . . . . (32)
F-6.2. " ANALYZE " . . . . . . . . . . . . . .. . . . (33)
F-6.3. " ANALYZE " FOR CHARGING . . . . . . . . . . (33)
F-6.4. "vANALYZE " . . . . . . . . . . . . . . . . . (34)
CASP OPERATORS MANUAL contents page # 4
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SECTION G
KEYBOARD REFERENCE SECTION
G-1. THE RED "STOP CHAN" KEY . . . . . . . . . . . . . . . .
G-2. GREEN SHIFT KEY and GREEN ALPHA-NUMERIC KEYS . . . . . . .
6-2.1. OPERATOR'S USE OF GREEN ALPHA-NUMERIC KEYS . (36)
G-3. YELLOW ARROW KEYS . . . . . . . . . . . . . . . . . . . .
G-4. YELLOW INFORMATION KEYS . . . . . . . . . . . . . . . . .
G-4.1. "VOLTS" KEY . . . . . . . . . . . . . . . . . (38)
6-4.2. "AMPS" KEY . . . . . . . . . . . . . . . . . (39)
G-4.3. "TYPE" KEY . . . . . . . . . . . . . . . . . (41)
G-4.4. "HISTORY" KEY . . . . . . . . . . . . . . (42)
6-5. BLUE TASK KEYS . . . - ..:`
G-5.1. "CHARGE" KEY (45)
G-5.2. "DISCHARGE" KEY . . . . . . . . . . . ... . . (47)
6-5.3. "ANALYZE/RECOND" KEY .=. (47)
"ANALYZE`;` ANALYZE"; "v ANALYZE"
6-5.4. "ALT CHARGE KEY . . . -(49)
SEQUENTIAL SLOW CHARGING;. SIMULTANEOUS
SLOW CHARGING
. .
. 35
. .
. 35
. .
. - 37
. .
. 38
. .
. 45
:: P
SECTION H
CASP COMPUTER PROGRAMMING TABLE INSPECTION SECTION
H-1. CASP USER PROGRAMMABLE TABLES--A SUMMARY . . . . .
. . . . .
.
51
H-1.1. INDIVIDUAL BATTERY PARAMETER TABLES . . .
(51)
H-1.2. SHARED PARAMETER TABLE . . . . . . . . . .
. .(51)
H-1.3. BATTERY CABLE TABLES . . . . . . . . . . .
. . (51)
H-2. UNDERSTANDING YOUR CUSTOM COMPUTER PRINT-OUT . . .
. . . . .
.
52
H-2.1. BATTERY CABLE TABLES--100 TO 131 . . . . .
. .(52)
H-2.2. INDIVIDUAL BATTERY PARAMETER TABLES 000 TO 019 (53)
H-2.3. CELL TABLES -- 090 TO 093 . . . . . . . . .
. . (53)
H-2.4. SHARED PARAMETER TABLE--099 . . . . . . .
. .(54)
H-3. INSPECTING THE COMPUTER USER TABLE PARAMETERS . .
. . . . .
. .
55
H-3.1. ENTERING THE TABLE NUMBER OF YOUR CHOICE .
. .(55)
H-3.2. STEPPING THROUGH, AND LEAVING THE COMPUTER TABLES . .
(55)
H-3.3. INSPECTING THE BATTERY CABLE TABLES 100 TO 131 . . .
(56)
H-3.4. INSPECTING THE SHARED PARAMETER TABLES 090 TO 093 . .
(58)
H-3.5. INSPECTING SHARED PARAMETER TABLE--099 . . . . . . .
(61)
H-3.6. INSPECTING THE INDIVIDUAL BATTERY PARAMETER
TABLES--000 TO 019 . . . . . . . . . . . . . . .
(64)
CASP OPERATORS MANUAL contents page * 5
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SECTION I
STEP-BY-STEP CASP OPERATION
I-1 CHARGING WITH CASP . . . . . . . . . . . . . . . . . . . . . . 71
1-2 DISCHARGING WITH CASP . . . . . . . . . . . . . . . . . . . . . 72
1-3 ANALYZING WITH CASP . . . . . . . . . . . . . . . . . . . . . . 73
1-4 RECONDITIONING WITH CASP . . . . . . . . . . . . . . . . . 74
SECTION J
DC POWER SUPPLY OPERATION
J-1.
POWER SUPPLY UNDER NO-LOAD CONDITIONS
75
J-2.
POWER SUPPLY IN VOLTAGE REGULATION MODE .. ._;...
76
J-3.
POWER SUPPLY IN CURRENT REGULATION MODE . . . .
76
APPENDIX I
SUMMARY SCREEN REFERENCE SECTION
1.
UNDERSTANDING SUMMARY SCREENS . . . . . . . . . . . . . . . . . .
67
2.
SUMMARY SCREEN FOR CHARGED BATTERIES . . . . . . . . . . . . . . .
67
3.
SUMMARY SCREEN FOR ALTERNATE CHARGED BATTERIES . . . . . . . . . .
67
4.
SUMMARY SCREEN FOR "^ ALT CHARGE"ed BATTERIES . . . . . . . . .
68
5.
SUMMARY SCREEN FOR DISCHARGED BATTERIES . . . . . . . . . . . . .
68
6.
SUMMARY SCREEN FOR BATTERIES FROM ANALYZE 1 PROCESSING . . . . .
68
7.
SUMMARY SCREEN FOR BATTERIES FROM ANALYZE 2 PROCESSING . . . . .
68
8.
SUMMARY SCREEN FOR RECONDITIONED BATTERIES (ANALYZE 3) . . . . . .
69
APPENDIX II
CASP ERROR MESSAGES
1.
ERROR MESSAGES OBTAINED WITH THE YELLOW "HISTORY" KEY . . . .
80
2.
OTHER ERROR MESSAGES . . . . . . . . . . . . . . . . . . . . . .
82
APPENDIX III
CASP LIMITS OF OPERATION
CASP PERFORMANCE LIMITS AND SPECIFICATIONS . . . . . . . . . . . . 83
CASP OPERATORS MANUAL contents page # 6
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APPENDIX IV
QUICK REFERENCE GUIDE
USERS QUICK REFERENCE GUIDE . . . . . . . . . . . . . . . . . . . . 93
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
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LIST OF FIGURES
FIGURE i
FIGURE 2
FIGURE 3
FIGURE 4
FIGURE 5
FIGURE 6.
FIGURE7
FIGURE 8
FIGURE 9
FIGURE 10
FIGURE 11
FIGURE 12
FIGURE 13
Block Diagram of Battery Use Cycles . . . . . . . . . . . . . 10
Block Diagram of CASP'S Use as a Power Supply . . . . . . . . 10
Microcomputer Control Module, Front Panel . . . . . . . . . . 13
AC Input Power Module, Back Panel . . . . . . . . . . . . . . 16
Charge and Cutoff Method Combinations . . . . . . . . . . . . 28
Example of BATTERY CABLE TABLE Print-Out . . . . . . . . . . 52
Example of INDIVIDUAL BATTERY PARAMETER TABLE Print-Out . . . 53
Example of SHARED PARAMETER TABLE 090 to 093 Print-Out . . . 53
Example of SHARED PARAMETER TABLE 099 Print-Out . . . . . . 54
Example of BATTERY CABLE TABLES . . . . . . . . . . . . . . . 56
The Entire SHARED PARAMETER TABLES 090 to 093 . . . . .. . . . 58
The Entire SHARED PARAMETER TABLE 099 . . . . . . . . . . . . 61
Example of INDIVIDUAL BATTERY PARAMETER TABLES . . . . . . . 64
CASP OPERATORS MANUAL contents page # 8
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:I I
SECTION A
ABOUT CASP MANUALS
El-
A-1 THE OPERATOR'S MANUAL
Before attempting to use your CASP, you should read this CASP Operator's
Manual--particularly these portions:
WARNINGS: page 1
Section B: How Your Facility Can Use CASP -
Section C: Getting Acquainted with CASP
Section D: Understanding Processing Batteries with GASP
Section E: Steps in Processing Batteries with CASP
Section G: Step-by-Step CASP Operation
G
A-2 THE PROGRAMMER'S MANUAL
Your facility should designate someone familiar with the operation and care of
battery powered and DC powered equipment to be responsible for updating the
programmed values in your CASP's computer user tables. This authorized person can
use the GASP Programmer's Manual to access CASP's internal computer user tables
employing the PROGRAMMER PASSWORD.
Both manuals are arranged to help you find the information you need. Each has an
index, lists of figures and a table of contents.
A-3 NOTICE
The example settings and tables are based upon the standard 42 volt CASP and are
not necessarily appropriate for other models. See appendix III under the section for
your specific unit for limitations and ratings.
CASP OPERATOR'S MANUAL Section A -- Page * 9
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SECTION B
HOW YOUR FACILITY CAN USE CASP
B-1 CASP FACILITY USE DIAGRAMS
CASP TO
CHARGE
BATTERIES
DAILY USE CYCLE
RUN
EQUIPMENT
TYPICALLY
ONCE A
MONTH
CASP TO
ANALYZE
PASS
FAIL
CASP TO
RECONDITION
(INCL. ANALYZE)
PASS
REPAIR
OR SCRAP
INPUT
POWER
FIGURE 1 BLOCK DIAGRAM OF BATTERY USE CYCLE
CASP TO
RUN
EQUIPMENT
POWER SUPPLY CABLE
CONNECTED
EQUIPMENT
FIGURE 2 BLOCK DIAGRAM OF CASP USED AS A POWER SUPPLY
FIGURE 1 shows the suggested use cycles of CASP at a typical facility, while FIGURE
2 shows it used as a power supply.
The CASPs used to analyze, the CASPs used to recondition, and any CASPs used as DC
power supplies (FIGURE 2) way be separate units, or one unit may serve these many
purposes--depending on the needs of your facility. Batteries would be used to run
equipment, then recharged on a daily basis. Once a month they would be taken out of
that circulation for analysis, and reconditioning, if indicated.
GASP OPERATOR'S MANUAL Section B -- Page * 10
0
0
0
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B-2 CASP'S CUSTOM PRE-PROGRAMMING
n
7
G'
Parameters believed correct for battery types commonly used in your industry may
have been pre-programmed into your CASP's memory tables. If so, they are given in
the computer print-out located in the back pocket of this manual (See Para. H-2).
Alternately, you can view them by entering the letter "I" for "Inspection" by
pressing the GREEN "UP" SHIFT and the letter "I" (See Para. H-3). -
For the television industry for instance, these could include: Christie and.
non-Christie ni-cad packs of 10 D cells for VCRs, packs of 12 D cells for cameras,
packs of 24 F cells for thirty volt lighting.
Since such a great variety of battery types, sizes and makes is~available, do not
rely on the pre-programmed parameters without close monitoring throughout at, least
your first use for excessive battery heating or venting, abnormal . loss of
electrolyte, bulging, or other faulty signs warnings of potential battery damage, or
even its violent failure. If any faulty signs are observed, press the green "up"
shift key, and.then the red "stop" key. Move personnel a safe distance away.-,-':Once
proven successful, the pre-programmed parameters can be adopted.
Your facility should designate someone familiar with the operation and use of
battery powered and DC powered equipment to be responsible for updating the
programmed values in your CASP's computer tables. That person will have the
PROGRAMMER PASSWORD code and the CASP Programmer's Manual to help.in reprogramming
the user tables in your CASP for improved performance or to handle any new battery
types.
CASP OPERATOR'S MANUAL Section B -- Page # 11
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SECTION C
GETTING ACQUAINTED WITH CASP
CASP is one of the few things in your life which should never become out-dated.
It is adaptable enough to charge, analyze and recondition any present rechargeable
battery or any rechargeable battery of the future. To remain versatile, CASP has a
fully user programmable microcomputer. That makes CASP sound pretty complicated.
The truth is--once CASP. is properly programmed to service all of your
batteries--you usually don't even need to press any keys in its day-to-day use. You
just plug in and unplug batteries. Sometimes it requires the pressing of one or two
keys. CASP's screen tells you which batteries are charged and ready to put to work.
It couldn't be easier to use!
C-1. `CASP'S CAPABILITIES
CASP's microcomputer control module is its heart. Its color-coded keys enable you
to program CASP to:
automatically service up to six batteries of intermixed types and sizes
ultra-fast charge CHRISTIE reFLEX batteries in 15 to 20 minutes (maximum)
and fast charge many others in 30'minutes to 2 hours
The CASP 1H will take longer to charge due to the reduced ouput current.
Most reFLEX batteries will take from 25 to 30 minutes on ultra fast charge
and fast 30 minutes to 2 hours.
slow charge up to six batteries in sequence or simultaneously
discharge batteries for shipment or storage
analyze and display battery ampere-hour capacity or equipment operation time
recondition batteries
function as a programmable power supply with six parallel outputs
CASP OPERATORS MANUAL Section C -- Page * 12
Li
LJI
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U
C-2. CASP's Ratings
C-2.1 CASP POWER INPUT
CASP can be operated from power mains anywhere in the world. The AC module accepts
AC power input ranging from 90 to 130 and 180 to 265 volts, 47 to 440 HZ. No
adjustments, such as switching or reconnection, are needed to function within this
range, as CASP's internal programming senses the input voltage and sets itself
correctly. The CASP-end of your power cord is an internationally standard plug.
All you need to move your CASP from one country to another is the appropriate power
cord for that country.
C-2.2 CHARGING AND POWER SUPPLY OUTPUT
U
0 to 42 volts DC, 0 to 14 amps DC, not to exceed 350 watts. See appendix III for
CASP OPERATORS MANUAL Section C -- Page # 13
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C-3.1 MICROCOMPUTER CONTROL MODULE
The front panel contains color-coded control keys and a liquid crystal display
(LCD) screen.
CHRISTIE
LCD SCREEN
RED
SHIFT ----GREEN
L VOLTS- -AMPS - TYPE - HISTORY S
J
T
CHARGE DISCH RECOND L]J
YELLOW
INFORMATION KEYS
F4
~U
0
BLUE YELLOW
TASK KEYS ARROW KEYS
FIGURE 3 Microcomputer Control Module, Front Panel
FIGURE 3 shows the front panel with the six numbered output channels to which as
many as six batteries of intermixed types and sizes may be connected by battery
charging output cables for processing. Replacing battery charging output cables with
power supply output cables, and placing CASP in the power supply mode, enables CASP
to be used to power DC operated equipment. Each channel has a four-pin cable
connector.
The LCD SCREEN displays various battery diagnostic data, power supply information,
as well as information to operate or to program CASP.
When you correctly activate any CASP keys, you will hear a reassuring "beep" after
they have been pressed. Activation of an inappropriate CASP key may result in another
tone, and an error message on the CASP LCD screen.
The detailed functioning of all CASP keys is described in the KEYBOARD REFERENCE
SECTION, Section G.
D
0
0
CASP OPERATORS MANUAL Section C -- Page 14
0
a
GREEN
ALPHA/NUMERIC
KEYS
E
01
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n
C-3.1.1 THE BLUE KEYS
The BLUE TASK KEYS initiate one of the various battery functions CASP can perform
on each of the six channels, in turn. The use of each BLUE key is described in BLUE
TASK KEYS, Para. G-5.
C-3.1.2 THE YELLOW KEYS
fi
C
The YELLOW INFORMATION KEYS cause the LCD screen to display output data and data
about batteries and cables connected to each of the six channels. Detailed
functioning of these keys is described in YELLOW INFORMATION KEYS, Para. 6-4.
The YELLOW ARROW KEYS are used to step through the data display for each channel.
Press the RIGHT ARROW KEY to step through the channels from 1 through 6, and back to
channel-1 from 6. The LEFT ARROW KEY steps in the opposite order. The YELLOW ARROW
KEYS are detailed in Para. 6-3.
C-3.1.3 THE RED KEY
moves that same activity to the next higher numbered channel,:to which a battery-is
connected, and which has not completed its processing. See Para. G-1. If you were on
Channel 6, this key moves you back to Channel 1.
The"RED "STOP"CHAN" KEY halts the battery.-function begun with a BLUE-TASK--=KEY and
When the GREEN "UP".SHIFT KEY (see below) is pressed followed by_pressing the RED
"STOP CHAN" KEY, it stops activity on all of the channels at once.
If necessary to halt activity, these two steps may be repeated.
C-3.1.4 THE GREEN KEYS
L11
E
The GREEN ALPHA-NUMERIC KEYS are used to give commands such as the one turning CASP
into a power supply or to print the LCD display. The ALPHA-NUMERIC KEYS are used in
conjunction with the GREEN SHIFT KEY to enter both numbers and letters.
The GREEN 'OUP" or "DN" SHIFT KEY used before another key (BLUE, YELLOW, RED or
GREEN ALPHA-NUMERIC) enables the second key to perform as many as three separate
functions. The selected key performs one function when it is used alone; another
when used after pressing the "UP" end of the SHIFT KEY; a third function when used
following pressing the "DOWN" end of the SHIFT KEY. It functions much like the shift
key on a standard typewriter keyboard, except that the CASP shift key is pressed
before the other key (not simultaneously), and that there are two shift keys (rather
than one). Further details are in Para. 6-2.
To shift "UP" or "DN", first press the appropriate end of the SHIFT KEY. You should
hear a "beep". Then press the BLUE, YELLOW, RED or GREEN key which performs the
"SHIFT" function you desire. You should hear a second "beep" tone.
CASP OPERATORS MANUAL Section C -- Page # 15
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"3" KEY:Enters the numeral
"UP" followed by "3" KEY: Enters the letter "I"
NOTE: an operator will need to use the letter "I" when he
wishes to inspect the programmed values in the various user
tables of the CASP computer.
"DN" followed by "3" KEY: Enters the letter "V"
C-3.2 POWER INPUT MODULE
The rear portion of your CASP is an AC input power module.,(or optionally, a DC
input power module). It is ;fully controlled by the microcomputer control module,
which is plugged into and clamped to-it.
NOTE: an operator will need to use the letter "V" when he
wishes to place CASP into the power supply mode.
The diagram shows the features of the AC input power module back panel.
POWER
ON
FIGURE 4 AC Input Power Module, Back Panel
The AC Input receptacle accepts an international standard plug. The RS232 serial
I/O computer port allows your CASP to print-out results of its analyses to a
compatible computer printer (such as the Okidata ML92S). (See also, Para. C-3.4.,
Optional CASP Equipment.) It can also receive data from a compatible computer (such
as an Apple Ile) or from a compatible bar code reader.
CASP OPERATORS MANUAL Section C -- Page * 16
AC INPUT
F c 0
E,
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C-3.3 OUTPUT CABLES
CASP comes supplied with six output cables of your facility's choice. They may be
any combination of battery cables or power supply cables.
Each battery cable is marked with a number between 100 and 131. Battery cables
come two ways: with a battery connector, or with color-coded leads.
If a battery cable has color-coded leads, red indicates plus (+), black is minus
(-). If there is a third lead, it is blue. It will connect to a compatible battery
temperature sensing terminal. If the battery has no such terminal, connect
--r the blue lead to the red lead.
Power supply cables are marked P/S or 098. Power supply cables have two bare
leads, or alligator clips. Again red is plus (+) and black is minus (-). Power
supply cables must.NEVER be used to connect CASP to batteries.
C-3.4 OPTIONAL EQUIPMENT
C-3.4.1 DISCHARGE BOOSTERS
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External regulated discharge boosters are available which. increase CASP's
discharging capabilities beyond its rated 4 amps (not to exceed 60 watts). A maximum
of two may be connected to a CASP at one time, increasing the discharge capability to
14 amps or 480 watts.
C-3.4.2 HIGH VOLTAGE OPTION
Another second power module is available to allow charging of higher voltage
batteries of up to 43 cells. The maximum output current is reduced, but all other
features of the standard CASP are available.
The 1H module is available as a replacement for the standard AC input module.
C- 3.4.3 DC INPUT MODULE
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Another input power supply module is available, one that accepts DC power input
from 10.5 to 36 volts DC. No extra adjustments are needed to function within this
range, as CASP's internal programming senses the input voltage and sets itself
correctly. This wide range, together with its portability, enables CASP to be easily
used in an automobile, boat, aircraft or with a battery supply. The DC module allows
CASP to be used as a DC to DC converter with stable output, in addition to as a DC
powered universal battery charger.
The DC input module is available as a replacement for the AC input module.
CASP OPERATORS MANUAL Section C -- Page # 17
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C-3.4.4 PORTABLE PRINTER
A thermal CHRISTIE portable printer fits between the microcomputer (front) module
and the input power (rear) module.
CASP OPERATORS MANUAL Section C -- Page * 18
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SECTION D
UNDERSTANDING PROCESSING BATTERIES WITH CASP
Testing for verification of the match among the battery, cable and internal program
is the first step in any use of CASP--NOT TO BE SKIPPED. (See "Inspection" function
in Section H.)
The BLUE TASK KEYS (see Para. 6-5 in the KEYBOARD REFERENCE SECTION) are used to
select a process for CASP to perform. CASP performs this service on each of the six
channels, stepping from one to the next. It repeats until that same process is
completed on all the batteries connected to the six channels. If processing a
particular channel is completed or no battery is connected, CASP skips that channel
and continues to the next one.
The LCD screen displays the progress of the selected processing. Further checks to
doubly verify that the appropriate program is being used should be made during
processing. They include touching the battery to detect any excess heating
,
fl observing it for signs of abnormal gassing loss of electrolyte, bulging or other
Li faulty signs checking the battery voltage by pressing the YELLOW "VOLTS" KEY and
checking the current being applied for appropriateness by pressing the YELLOW "AMPS"
Ell KEY.
When one channel's processing has completed, CASP gives an audible signal to alert
the operator and briefly displays the end result of processing on that channel. Then
U it stores the result of processing information in its "history" file, so that it may
be examined ("called up") on the screen later with the YELLOW "HISTORY" KEY.
Once processing of all connected batteries is completed, a "SUMMARY SCREEN" (See
Appendix I, SUMMARY SCREEN REFERENCE SECTION) on the LCD displays the results of
processing for all channels. The operator can tell at a glance on which channels
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D-1 SUMMARY OF PROCESSING
As many as six batteries of differing types and sizes may be connected to your CASP
for a particular kind of processing (such as charging). The initial programs -
normally provided in your CASP's memory apply-to nickel-cadmium, silver-zinc and
lead-acid batteries..
Each battery type has its own specific cable. Your CASP is furnished with six-
cables of your selection, for processing any combination of battery types. Each
battery cable can be connected to any of..the six output channels. -Included, if you
wish,;can be the special power,. cable for connection.to equipment when CASP:is in the
power supply mode.-
Once CASP's computer is programmed properly for a battery,type, the cable.; is
recognized by the identification built into it. This is called the cable's 'ID".
When CASP senses a cable connected, it checks the cable "ID", makes a rough test of
the impedance (or equivalent resistance) of the connected battery, and is ready to
run any of the possible battery processes stored in its memory (programs) for that
"ID"
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processing nas compietiea successTUiiy, ana on which channels there are batteries
needing attention.
D-2 CHECKING THE BATTERY/CABLE/PROGRAM MATCH IS VITAL
D-2.1 CASP'S OWN TEST
Upon activation of the BLUE "CHARGE", "DISCHARGE" or "ANALYZE/RECOND" KEY, and at
regular intervals thereafter, CASP performs short "rail" tests of the impedance
(equivalent resistance) of each connected battery. It compares the voltage during
this test with the "rail" value (the maximum voltage expected) which is entered into
the SHARED PARAMETER 'TABLE 090-093 in the computer, (see Para. DD-2. in the CASP
Programmer's Manual).
If the voltage is within 957. of the programmed value during any of these- "rail"
tests, the battery is immediately rejected by CASP. When-processing terminates, an
error message of "Op*" is displayed on the screen when the YELLOW "HISTORY" KEY is
used for that channel. Other reasons CASP might reject processing a channel are: an
open circuit exists; a short circuit; battery still too hot from prior use; or
connection with reverse polarity. If any of these conditions occur, CASP will display
an error message. - -?
D-2.2 OPERATOR CHECKS
The following three checks must be done on each channel before CASP is used for any
of its processes.
First, you check the cable number to be sure it matches the numerals on the cable
itself. The YELLOW "TYPE" KEY is pressed after the GREEN "UP" SHIFT KEY to test this
for each channel. (See Para. G-4.3., "TYPE" KEY).
Next, you press the YELLOW "TYPE" KEY alone to be sure that you and CASP agree on
the kind of battery connected to the selected channel, its rated ampere-hours, its
nominal voltage and its number of cells.
The GREEN "UP" SHIFT KEY and then the "3" KEY is used for the letter "I" which
places CASP into the "Inspection" mode. This allows checking the user computer
program with which CASP will be processing the battery. The YELLOW ARROW KEYS are
used to step from one parameter entry to the next. Check especially to be sure the
voltage and current parameter setting CASP is planning to use are appropriate for the
connected battery.
Further checks are to be made after the selected process has begun. They are
described in Section E, STEPS IN CHARGING BATTERIES WITH CASP.
CASP OPERATOR'S MANUAL Section D -- Page # 20
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SECTION E
STEPS IN PROCESSING BATTERIES WITH CASP
This description assumes that your CASP is already properly programmed for the
batteries to be processed. If you have not previously processed the type of battery
connected, or are using a previously untried process, be sure to monitor the battery
for the entire processing time for excessive heating, abnormal venting of gases or
other faulty signs. SEE WARNINGS AT BEGINNING OF THIS MANUAL.
WARNING: IN CASE OF EXCESSIVE HEATING OR VENTING, ABNORMAL LOSS OF ELECTROLYTE OR
BULGING OR OTHER FAULTY SIGNS, PRESS THE GREEN "UP" SHIFT KEY FOLLOWED BY
THE RED "STOP CHAN" KEY. HAVE EVERYONE LEAVE THE VICINITY' OF THE BATTERY
IMMEDIATELY. HAVE THEM STAY AWAY UNTIL-THE BATTERY HAS COOLED DOWN.
KEYBOARD REFERENCE. SECTION,"Section G.
Further use and function descriptions of the various CASP,keys may be found in the
E-1.
GETTING GASP READY FOR BATTERY PROCESSING
--
Plug the CASP end of the power cord into the AC input socket.
--
Plug the other end of the power cord into the wall.
--
Connect the cables for the batteries to be processed to the
CASP channels.
Hold the white dot upwards while plugging the cable into the channel
connector. (NOTE: The white dot is a time saver; the connectors are keyed
and cannot be plugged in incorrectly.)
Connect the correct battery to each cable.
Turn on the power switch.
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-- When you are examining the BATTERY/CABLE/PROGRAM match, press the YELLOW
ARROW KEYS to access one channel after another. See Para. C-3.1.,
Microcomputer Control Module, for the location of any CASP keys.
-- When you are ready to process, press the GREEN "UP" SHIFT KEY and then the
RED "STOP CHAN" KEY.
E- 3. - CHECKING THE BATTERY/CABLE/PROGRAM MATCH
Press the -GREEN "UP" SHIFT KEY followed by the YELLOW -"TYPE" KEY. The
displayed cable number should match the numerals on the actual cable between
that battery and your CASP. . Repeat this-step for each channel you are
-using, stepping, through them with the YELLOW ARROW KEYS.:'(See .-Para. G-2.,
describing the use of the GREEN SHIFT KEY).
Press t;he YELLOW "TYPE" KEY. Be sure the LCD.screen reads that the battery
connected matches the actual battery on the other end of the cable: channel
number, name, ampere hour rating, number of cells and voltage rating.
Repeat this step for each channel you are using to charge batteries,
stepping through them with the YELLOW ARROW KEYS.
-- Enter the letter "I".("UP" followed by "3") to read the"computer program
being utilized to charge each battery. Look especially at the current
values and the charge codes with which CASP is planning to process the
.battery.. They must be appropriate for the battery connected.
E-4. PROCESSING THE BATTERY
-- See Section F, BATTERY PROCESSING REFERENCE SECTION, for details on each of
CASP's processes, when to use them, and types of batteries which can be
processed with each of them.
CASP OPERATOR'S MANUAL Section E -- Page * 22
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E-5. CHECKING DURING PROCESSING
-- If practical, check the batteries several times during processing:
Touch each battery to verify that it is not heating excessively during
charge (less than 20 degree centigrade rise)..A greater temperature rise is
acceptable during discharge, providing the battery is allowed to cool before
charging begins.
Look for signs of loss of electrolyte or excessive venting of gas.
(See WARNING on page 1, following title page)
NOTE: Some batteries normally vent a little. during charging, especially
types such as vented aircraft batteries.
Press the YELLOW "VOLTS" KEY and the YELLOW "AMPS" _KEY to see that the
readings are appropriate for the battery being processed.'
E-6. CHECKING AFTER PROCESSING
At the conclusion of processing on all six channels CASP will "beep" and
display a screen summarizing the results (See APPENDIX I, SUMMARY SCREENS).
On the top line of this SUMMARY SCREEN, it tells the channel numbers with
batteries attached which have completed processing. Processing details--(such
as time; ampere-hours) for successfully serviced batteries may be found
using the YELLOW "HISTORY" KEY then the YELLOW ARROW KEYS, or the GREEN
channel number key followed by the "HISTORY" key. (See para. G-4.4. for a
description of the "HISTORY" key messages.)
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The channel numbers on the second line of the SUMMARY SCREEN have batteries
connected which have experienced interruption of their processing or a
problem in processing. To determine exactly what went wrong, access the
channel history as above.
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E-7. ENDING THE PROCESSING SESSION
-- Having unplugged some batteries, you can now start the same process with new
batteries, simply by plugging in more batteries for processing and running
the checks above on the new batteries.
(NOTE: You could also unplug any battery and connect a new one while GASP is
processing on other channels.)
-- If you wish to turn CASP off, retaining the information on the currently.
connected batteries in the "HISTORY" KEY's file, unplug the power cord from
the AC input, leaving the batteries connected.
(NOTE: This also saves the 'HISTORY" file during a power failure.) -
-- Or you could turn CASP off at the power switch.- This erases any information
(NOTE: If you turned CASP off accidentally at the power switch, you can
bring back the "HISTORY" KEY's file of information about connected batteries
by pressing the YELLOW "HISTORY" KEY WHILE switching the unit back on.)
CASP, OPERATOR'S MANUAL Section E -- Page # 24
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SECTION F
BATTERY PROCESSING REFERENCE SECTION
F-1. OVERVIEW OF CASP PROCESSING
When you press any of the BLUE TASK KEYS (with or without pressing a shifted
function), CASP will activate a particular battery processing schedule. Each
processing mode, cutoff method and the values of that schedule will be in accordance
with CASP's pre-programmed computer user tables for the particular cable connected to
that channel. (Each cable is dedicated to the processing of a particular battery
type.) This section first summarizes and then describes these automatic processing
modes and categories.
"CHARGE" KEY MODES (Paragraph F-2)`
reFLEX Charging
Constant Current Charging
Constant Potential Charging
"CHARGE" KEY CUTOFF METHODS (Paragraph F-3)
Computer - Standard
Computer - Maximum
Timed
Voltage
Temperature
Voltage Triggered Time
"ALT CHARGE" KEY MODE AND CUTOFF (Paragraph F-4)
-- Sequential slow constant current charge with timed cutoff
-- Near-simultaneous Constant Current Charge with timed Cutoff
"DISCHARGE" KEY MODE AND CUTOFF (Paragraph F-5)
-- Constant Current Discharge with Voltage Cutoff
"ANALYZE/RECOND" KEY MODES AND CUTOFFS (Paragraph F-6)
NOTE: The individual cycles of modes and cutoffs here are the same ones obtained
by pressing the YELLOW "CHARGE" KEY and the "DISCHARGE" KEY.
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-- ANALYZE": "Discharge", then "Charge" (for analyzing or charging)
-- "^ ANALYZE": "Charge", then "Discharge", then "Charge"
(for analyzing)
-- "v ANALYZE": "Discharge", then "Charge", repeated three times
(for reconditioning)
F-2. "CHARGE" KEY MODES AVAILABLE WITH CASP
"CHARGE" KEY charging is the normal way to charge and will be used most of the
time. reFLEX charging, constant current and constant potential charging are all
"CHARGE"-KEY charge modes.
.F-2.1. reFLEX CHARGE MODE
CHRISTIE's reFLEX charging process enables CHRISTIE's own nickel-cadmium batteries
to be recharged in 20 minutes or less, and other types in a longer period of time.-
CASP is normally preset to reFLEX charge all ni-cad batteries, but your programmer
can alter this setting. With reFLEX charging batteries can often be charged to a
higher-than-rated capacity, stay cooler, have less cell imbalance and have a minimum
of "memory" (an apparent loss of capacity).
In reFLEX charging a high charge (positive) pulse is followed by a lower energy
discharge (negative) "burp" pulse. reFLEX charging is similar to the alternate
feeding and burping of a baby. The reFLEX (negative) pulse burps the battery to get
rid of excess gases. This raises the charging efficiency so greatly that more of the
charging energy goes into the battery instead of into heat.
When charging ni-cads, the last 15 Y. of the battery's capacity before it is fully
charged is the most important. During this portion of the charging process, low
current can cause insufficient capacity, "memory" problems and cell imbalance. High
currents cause overheating, lowering the battery's charge acceptance. ReFLEX charging
overcomes these problems with high currents, yet very little rise in temperature.
This enables reFLEX charging to provide typically 90-97% charging efficiency,
compared to only 65-70% efficiency of conventional charge methods.
CASP can reFLEX charge most Ni-Cad battery types other than CHRISTIE's own. These
non-CHRISTIE batteries are reFLEX charged at a lower current than their corresponding
CHRISTIE batteries, making the charging time longer. In these cases, CASP typically
uses approximately the same charge current as their manufacturer's fast chargers.
NOTE: The programmed charge current value is not only limited by the type of
cell being processed and the degree of cell matching, but also by the
internal wiring and connectors.
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CHRISTIE reFLEX-20 batteries, for instance, take a maximum of 15 to 20 minutes each
to charge, whereas other makes of Ni-Cads are reFLEX charged for 30 to 120 minutes
each to reach full charge.
CASP's reFLEX charging operates best with certain charge cutoff categories
discussed below.
:;tom
F-2.2. CONSTANT CURRENT CHARGE MODE.
The battery -is charged -at one or two -levels of a regulated constant current
throughout processing. At the end of this mode CASP-will turn off.-
TYPICAL TYPES OF BATTERIES: -- - Silver-zinc (MUST USE-VOLTAGE CUTOFF)
Alternate for some lead-acid
F-2.3 CONSTANT POTENTIAL CHARGE MODE
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The battery is charged at a regulated constant potential throughout processing --
the number of volts used is held steady. This type of charging will cause the current
to taper from a high value (as programmed) when fully discharged, to a lower value at
the end of this charge mode.
F-3. "CHARGE" KEY CUTOFF METHODS
Each "CHARGE" KEY charging program in the CASP user tables identifies a charge
termination (or cutoff) method. Several of these cutoffs have one or more "backup"
or secondary cutoff methods. There are eleven combinations of charge modes and
cutoff schemes, called Charge Categories A through L.
EXAMPLE: Charge mode and Cutoff Combination "A" (usually used on sealed ni-cad
batteries) uses reFLEX charging and "standard" computer charge termination
(See FIGURE 5) as the primary cutoff, while "maximum" computer termination
acts as a first "backup". Battery temperature acts as a second "backup" for
batteries so equipped. An additional "backup" is a pre-programmed maximum
time of. charging.
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F-3.1. "CHARGE" KEY CHARGING AND CUTOFF COMBINATIONS *
PRIMARY CHARGE CUTOFF METHOD
.------------------------------------------------- -- ----;
CHARGING 1 CHARGE CURVE I I TEMPER-: VOLTAGE
METHOD 1--------------------; TIMED t VOLTAGE 1 ATURE : TRIGGERED
0 1 STANDARD 0 MAXIMUM f a 1 (TCO) TIME
--------------------------------------------------------------- ;
reFLEX A Is B L -- - S I
---- ------- ;------- --;--------- ;----- ;---------f--------I-----------;
1 Constant 0 2 01
;
Current I J 11 K 11 C I D -0 E or F I H
------------;----------;---------;-------;---------7--------;-----------;
1 Constant -- ;
Potential 1 ;
Combinations H and I are not available in Version 4.4 of CASP
software, but will be available in future versions.
FIGURE 5 Charge and Cutoff Method Combinations
F-3.2. CHARGE CUTOFF METHODS
"STANDARD" COMPUTER CUTOFF (Categories A & J)
This cutoff method uses a proprietary, computer generated, state-of-charge
signal to determine when to end the charging process. Unless the "MAXIMUM"
computer cutoff (below) gives consistently better and safe results, this category
is recommended for most CHRISTIE and non-CHRISTIE sealed cell battery packs. The
"MAXIMUM" cutoff signal acts as a first backup in this category. If the battery
has a compatible third wire, temperature sensing (TCO) terminal, this signal acts
as a second backup. An additional backup is a pre-programmed maximum time of
charging ("Charge Time").
"MAXIMUM" COMPUTER CUTOFF (Categories B & K)
This cutoff method uses a proprietary,. computer generated, state-of-charge
signal to determine when to end the charging process. Category B is recommended
only for battery packs with low impedance (equivalent resistance) sealed ni-cad
cells which are balanced for ampere-hour capacity and charging efficiency. K is
used for some sealed lead-acid packs. Use B only if it is found to be
consistently better and safer than the "STANDARD" computer cutoff. If the battery
CASP OPERATOR'S MANUAL Section F -- Page * 28
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0
D
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has a third wire, temperature sensing (TCO) terminal, this signal acts as a
backup cutoff. An additional backup is a pre-programmed maximum time of charging
("Charge Time").
TYPICAL TYPES OF BATTERIES: Alternate for sealed ni-cads
and some sealed lead-acid
TIMED CUTOFF (Categories L, C & G)
Charging is terminated when the battery has been charged for a predetermined
period of time. The timed cutoff is typically at 4,.7,_8 or 14 hours.
TYPICAL TYPES OF BATTERIES: Lead-acid or vented. nickel-cadmium
VOLTAGE TRIGGERED, TIMED CUTOFF (Categories H & I)
In this category termination of charging occurs when a -preprogrammed period of
time has elapsed after a pre-programmed voltage level has been reached. This
category may be used if the "STANDARD" or "MAXIMUM" cutoff is not practical.
TYPICAL TYPES OF BATTERIES: Nickel-iron
Alternate for ni-cads
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VOLTAGE CUTOFF (Category D)
In this category the battery is charged to the pre-programmed voltage level.
The first time the cutoff voltage value is reached, the current value drops to
one half of the initial value and charging continues at that level. The second
time the cutoff voltage is reached, the charging process terminates.
TEMPERATURE CUTOFF (TCO) (Category E & F)
Some batteries have a third terminal and temperature sensing circuitry. In
Category E, this third wire cutoff signal is used as, the primary signal in
terminating the charging process.' However, it is likely to shorten the life of a
battery by purposely heating it. This method is, therefore, recommended only if
one of the other cutoffs does not provide satisfactory results.
Category F is the same as E except that it includes K as a backup.
TYPICAL TYPES OF BATTERIES: Alternate for batteries having third wire
(TCO) terminal
F-4. "ALT CHARGE" KEY MODE AND CUTOFF
This key is used for sequentially slow charging several batteries. Or they may be
nearly simultaneously slow charged. Slow charging of ni-cads is recommended when:
You have a new ni-cad pack
-- Your pack has been in storage for many months
-- You believe your pack may have badly unbalanced cells
-- You are charging high impedance or consumer grade packs
-- The screen shows a "-" during reflex charging
F-4.1. SEQUENTIAL SLOW CHARGING: ("ALT CHARGE" KEY)
This alternative to the standard charging methods processes batteries slowly, one
channel after another, typically taking 14 to 16 hours for each battery. In this
case, it is a constant current charge at one tenth the amp-hour capacity of the
battery (C/10), with a 14 or 16 hour timed cutoff. It is initiated with the BLUE "ALT
CHARGE" KEY alone.
If six batteries are connected, each taking 16 hours to charge--all six will be
charged in 96 hours (16 hours x 6 = 96 hours).
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F-4.2. "SIMULTANEOUS" SLOW CHARGING: ("^ ALT CHARGE" KEY)
"Simultaneous" slow charging with timed cutoff is an alternative to sequential
constant current charging. This nearly simultaneous method enables you to slow
charge six batteries in about 16 hours, instead of 96 Yours. It is initiated with
the GREEN "UP" SHIFT KEY followed by the BLUE "ALT CHARGE" KEY.
During "simultaneous" charging, the reading on CASP's ammeter (YELLOW "AMPS" KEY)
1 1 will be six times the programmed "ALT CHARGE" amp value, but it is applied for only
ten seconds at a time.
WARNING: "ALT CHARGE " and "^ ALT CHARGE" SHOULD NEVER BE USED ON SILVER-ZINC
BATTERIES. Low rate current should be set, to 0.00 amps as a precaution.-
F-5. "DISCH" KEY MODE AND CUTOFF -
C
CASP's BLUE "DISCH" KEY enables you to discharge batteries at constant current to
some value referred to as full discharge (typically 1 volt per cell for ni-cads, 1.8
volts for lead-acid, and 1.1 volts for silver-zinc, as- pre-programmed into your
SHARED PARAMETER TABLES 090-093, Para. H-3.4). If your battery has 20 cells, and 1
volt per cell is the discharge standard, CASP will discharge it to 20 volts.
This full discharge cycle is useful, for instance, when you want to ship batteries
safely to another location.
Your CASP's maximum discharge rate of 4 amps (not to exceed 60 watts) can be
augmented by one or two optional external regulated discharge boosters, each offering.-
6 amp discharge, not to exceed 210 watts. Thus, if needed, your CASP's total
discharge could be boosted to 14 (not 16, this is the wiring and fuse limit) amps,
480 watts, with two of these external devices, (Model CDC-60).
F-6. "ANALYZE/RECOND" KEY MODES AND CUTOFFS
For many years, the state of charge and the condition of full charge in lead-acid
batteries was determined with a hydrometer which measures the specific gravity of the
liquid electrolyte. However, in nickel-cadmium and silver-zinc batteries, specific
gravity does not change with charge or discharge. Furthermore, it is not practical
to use a hydrometer with sealed, starved or jelled lead-acid batteries. With all
these types, discharge tests have become the means of determining the battery's
output capacity.
The use of one of CASP's analyze cycles will provide you with a read-out of battery
ampere-hours or of the length of time the battery can power your equipment with a
certain current draw. These cycles can be used about once a month (or after a certain
number of hours in service) as a regular maintenance check. (See Section B).
CASP OPERATOR'S MANUAL Section F -- Page # 31
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F-6.1. 'ANALYZE": "UP" SHIFT + "ANALYZE RECOND" KEY
MEASURING DISCHARGE AMPERE-HOUR CAPACITY
The Analyze 2 cycle consists of a "Charge" plus a "Discharge" plus a "Recharge".
The first charge is to bring the battery to its maximum capacity state in order to
ready the battery for the discharge capacity analysis. The recharge following the
discharge test prepares the battery for normal use. This cycle is obtained by first
pressing the GREEN "UP" SHIFT KEY and then the BLUE "ANALYZE/RECOND" KEY.
The initial charge and the recharge are performed by whatever standard charging
method is programmed for that cable and battery to be used when the BLUE "CHARGE" KEY
is pressed. Then CASP's discharge cycle brings it to the level defined as fully
discharged (See Para. F-5), measuring its discharge ampere-hour capacity in the
process. Then it charges the battery again so it's ready for use.
During either charging portion of the ANALYZE 2 method, the CASP LCD screen
indicates the type of charging method being applied by the CASP programming (Ref, CC,
TCO, CP) and the amount of processing time elapsed. At the conclusion it displays
the discharge (D) amp-hours (AH) and the time it took.
The constant current used to test ni-cad discharge capacity is usually the one- (C)
or two-hour (C/2) rate. For example, a battery rated at 4 AH would be discharged at
4 amps or 2 amps, respectively. The two-hour rate is recommended to prevent battery
heating.
A 4 amp-hour battery should take two hours to discharge fully at a constant current
of 2 amps. If it took less than two hours, the battery is not up to the rated
capacity. If it took two and one half hours to discharge the battery, it has 5
amp-hours of capacity--more than its rated capacity.
One of the advantages of CASP's programmable. processing is that this test can be
run at the current drawn by your equipment, so that the discharge time reading at the
conclusion of processing will directly tell you how long that battery will operate
your equipment, with no further calculation necessary. For instance, if you use a
particular battery pack to operate a television camera that draws 3.25 amps, your
discharge capacity test can be programmed at that rate, and the reading will tell you
how many hours that pack will operate that camera, in addition to the battery's
ampere-hours.
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F-6.2. "ANALYZE": "ANALYZE/RECOND" KEY
MEASURING CHARGE AMPERE-HOUR CAPACITY
P,7 s
The three separate processes in the ANALYZE cycle take time. When time is more
important than accuracy, CASP's "ANALYZE" method can be utilized to provide an
approximation of battery capacity.
ANALYZE measures the amount of ampere-hours it takes to charge the battery, rather
than the discharge ampere-hour capacity. This abbreviated analysis is practical with
CASP because reFLEX charging and accurate computer turn-off improves the charging
efficiency of low impedance Ni-Cad batteries to typicaly over 90%. Charging capacity
can therefore be closely related to discharge capacity for such a battery using CASP.
This cycle is obtained by pressing the blue ANALYZE/RECOND key alone.-
The battery is first constant current discharged. to the level defined as fully
discharged (See Para. F-5). Then it is recharged applying whatever "standard"
charging method is programmed for that particular cable and battery when the BLUE
"CHARGE" KEY is pressed. The time it takes to charge the'battery using its standard
charge method is displayed, as well as the charge (C) amp-hour (AH) capacity rating.
F-6.3. "ANALYZE": "ANALYZE/RECOND" KEY
AN OPTIONAL CHARGING METHOD
This process may be used by those wishing to discharge batteries before they are
recharged. It uses constant current to discharge the battery. Then in recharging, it
fl uses whatever "standard" charge method has been programmed for the cable being used
(See Paragraph F-2 and F-3, above). This process is initiated by pressing the BLUE
"ANALYZE/RECOND" KEY.
Using this method for charging batteries on a regular basis, not just for analyzing
them, is unnecessary with CASP. Not only will processing take longer, but it will
also shorten the battery life cycle substantially. CASP's "standard" charging
methods monitor the state of charge throughout and terminate the charging process
more appropriately.
G
This method may help ni-cad batteries with "memory" problems, however the
RECONDITION process will help this problem without shortening battery life
significantly.
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F-6.4. "v ANALYZE": "DN" SHIFT + "ANALYZE/RECOND" KEY
- RECONDITIONING NI-CADS
Ni-cad 3atteries are subject to capacity fading due to "memory". Such a battery is
seemingly, but not actually, fully, charged. It will be unable to deliver full
capacity with use. This "memory" phenomenon is typically caused by trickle charge,
shallow (partial) discharge, incomplete charge or constant potential charge.
This procedure will recondition (rejuvenate) a good percentage of nickel-cadmium-
batteries. Especially if reFLEX charging has been preprogrammed into your CASP,
RECONDITION cycles will be more effective in reviving them. Once RECONDITIONED, some
ni-cads with "memory" problems will be renewed, or-even better than new. Some will
not respond. CASP reconditioning with reFLEX is so effective that batteries, which
otherwise might have to be scrapped, can be put back into use. The savings in battery
replacements costs can be significant ..- -
This method first discharges the battery to the level defined as fully discharged
(See Para. F-5), then charges it with the "standard" charge method programmed for
that particular cable and battery when the BLUE "CHARGE" KEY has been pressed. It
-repeats this cycle three times in succession which is equivalent to three ANALYZE i
cycles (See Para. F-6.2), one after another. This cycle is obtained by first
pressing the GREEN "DN" SHIFT KEY and then the BLUE "ANALYZE/RECOND" KEY.
At the conclusion of reconditioning, the CASP LCD screen displays information
similar to that following ANALYZE 2, providing the operator with an analysis of the
discharge (D) capacity of the battery in amp-hours (AH) and the time the discharge
took. This information allows you to decide whether reconditioning was successful or
.not. -
CASP OPERATOR'S MANUAL Section F -- Page # 34
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SECTION G
KEYBOARD REFERENCE SECTION
G-1.
THE RED "STOP CHAN" KEY
S '
{ T
0 '
--------------- ---------
P
CASP V4.4a ok 11 CASP
CHAN
SCREEN
0
--------------------------
Whether you need to make an emergency processing halt or are simply stopping the
process on one channel or stopping one process to begin another, there are two ways
to do it.
To stop BLUE TASK KEY processing on one channel, press the RED "STOP CHAN"
KEY. This terminates processing on that one channel only, and CASP will attempt
to use the same process on the next higher numbered channel. The RED "STOP
CHAN" KEY is used to access any channel for the purpose of BLUE TASK KEY
functioning.
To stop any BLUE TASK KEY processing on all channels, press the 'UP -side of
the GREEN SHIFT KEY (see Para. G-2, below) and then the RED "STOP CHAN" KEY.
Pressing the "UP" SHIFT KEY and the RED "STOP CHAN" KEY a second time places
your CASP unit into the idle or "ok" mode.
0
0
0
0
0
a
0
Whenever you want to start new processing, your CASP must be in the "ok" mode.
The CASP screen indicating the "ok" mode is shown above.
G-2. GREEN SHIFT KEY and GREEN ALPHA-NUMERIC KEYS
UP SHIFT DN 1 (GREEN)
S I
3 1 (GREEN)
V
'
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The GREEN "UP" or "DN" end of the SHIFT KEY used before another key (BLUE, YELLOW,
RED or GREEN ALPHA-NUMERIC), enables the second key to perform three separate tasks.
The selected key performs one function when it is used alone; another when used with
the "UP" SHIFT KEY; and a third used with the "DOWN" SHIFT KEY.
To shift "UP" or "DN", first press the appropriate end of the SHIFT KEY. You should
hear a "beep". Then press the key which performs the "SHIFT" function you desire.
You should hear a second "beep" tone.
The GREEN ALPHA-NUMERIC KEYS are used to give commands such as the one turning CASP-
into a power supply. (Ref. C-3.1.4)
The GREEN ALPHA-NUMERIC KEYS are used alone or following pressing the GREEN SHIFT
KEY to enter both numbers and letters.
Example:
"3" KEY: Enters the numeral "3"
"UP" followed by "3" KEY: Enters the letter "I"
"DN" followed by "3" KEY: Enters the letter "V"
G-2.1. OPERATOR'S USE OF GREEN ALPHA-NUMERIC KEYS
"C" Initiate an internal calibration cycle.
"D" Enter download function.
For loading the CASP memory from an external computer. This mode is exited
upon completion of a download, or when power is turned off.
"I" "UP" end of SHIFT followed by "3" KEY:
An operator will use the letter "I" when he wishes to inspect the user
programmable tables. He will check to see that they are appropriate for his
battery processing or power supply requirements (See Section H, CASP COMPUTER
TABLE INSPECTION).
"L" "UP" end of SHIFT followed by "-" KEY:
The letter "L" locks the CASP LCD screen display, so that it will not go off
after the pre-programmed number of seconds. This display lock only works while
the unit is charging or discharging.
To cancel the display lock command and unlock it, enter the "L" a second time.
GASP OPERATORS MANUAL Section G - Page # 36
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"DN" end of SHIFT followed by "9" KEY:
CASP usually comes factory pre-programmed (not user re-programmable) with
"automatic" printing. This "automatic" setting operates when a compatible
printer is connected and turned on. It will print out after each charge and
each discharge.
In addition, when GASP is in the "READY" mode, entering the letter "P" will
cause information brought on to the CASP LCD screen to be printed.
Compatible printers are the CHRISTIE Optional Snap-In Printer Model CP-40;
External Serial Printer Okidata ML92S; or an equivalent printer with .1200 Baud,
no parity, 8 data bits, and 1 stop . bit. The printer is connected to- the RS232
output at the back of the power supply module.
"DN" end of SHIFT followed by "5" KEY:
An operator will use the letter "R" when he wishes to recalibrate CASP (See
Section GG, in the CASP Programmer's Manual).
If you accidentally enter this mode, IMMEDIATELY press "STOP".
"V" "DN" end of SHIFT followed by "3" KEY:
An operator will use the letter "V" when he wishes to place CASP into the
mode in which it functions as a voltage and current programmable Dower supply
(350 watt). (See Section J, DC POWER SUPPLY OPERATION).
G- 3. YELLOW ARROW KEYS
1 1 1 / 1
1 (YELLOW)
---- ----
The YELLOW ARROW KEYS are used to step through the data display after pressing one
of the YELLOW INFORMATION KEYS for each channel. Press the RIGHT --> ARROW KEY to
step through the channels from 1 through 6, and back to channel 1. The LEFT RIGHT ARROW KEY to step through from
one to the next. In this example the CASP screen shows that Channel 4 was selected.
When a battery is. connected, pressing the "AMPS" KEY turns the LCD screen into a
digital ammeter indicating charge and discharge current values. In this example the
"AMPS" KEY.tells you.that there-is no current-flowing through the battery connected
to Channel 4.
6-4.2.2. "AMPS" KEY--WHEN "CHARGE" KEY CHARGING
------------
I
1. AMPS : (YELLOW)
------------
Pressing the "AMPS" KEY tells you the current with which CASP is charging the
battery connected to Channel 2 (the first line of the CASP screen).
: Chan 2: 14.0 Amps : CASP
: Chan 2 00:01:12 C : SCREEN
Q The second line is ticking off the processing time and indicates the type of
processing. In this case capital "C" means that the battery is "CHARGE" KEY
C
C
C
charging. The digits separated by colons will be increasing, indicating the amount
of processing time in hours, minutes and seconds. NOTE: capital "C" = CHARGE; lower
case "c" = ALT CHARGE.
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G-4.2.3. "AMPS" KEY--WHEN SIMULTANEOUSLY CHARGING SEVERAL
- BATTERIES
------------
f AMPS (YELLOW)
------------
Chan 5: 02.10 Amps 1 CASP
Chan 5 04:11:35 c* SCREEN
During essentially simultaneous charging of up to six batteries at a time (see.
Para. F-4.2., "UP" SHIFT plus ALT CHARGE), the amperes displayed by pressing the
YELLOW "AMPS" KEY is six times the ALTERNATE CHARGE amps entered into the INDIVIDUAL
BATTERY PARAMETER TABLE, see Para. H-3.6.
The second line is ticking off the processing time and indicates the type: of
processing. Here, lower case "c*" means that the battery is simultaneous "alt"
charging. NOTE: capital "C" = CHARGE; lower case "c" = ALT CHARGE.
6-4.2.4. "AMPS" KEY--WHEN DISCHARGING THE BATTERY
------------
1 AMPS (YELLOW)
------------
t Chan 3: -03:50 Amps ; CASP
f Chan 3 00:05:44 D SCREEN
------------------------
When a battery is connected and being discharged, pressing the "AMPS" KEY tells you
the current with which CASP is discharging the battery connected to that channel (the
first line of the CASP screen). The minus ("-") sign before the number of "Amps"
confirms that this is a discharge (not charge) current value.
The second line is ticking off the processing time and indicates the type of
processing. In this case "D" also shows that the battery is
discharging.
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6-4.3 "TYPE" KEY
6-4.3.1 TO VERIFY ATTACHED CABLE NUMBER
"UP" SHIFT plus "TYPE" KEY
------------------------
UP SHIFT DN : (GREEN)
--------------------- --
------------
TYPE : (YELLOW) : Chan 2: Cable #118 : CASP
----------- : 4.OOAH 12CELL 14.40V ;SCREEN
The GREEN "UP" SHIFT KEY is used before the YELLOW "TYPE" KEY to verify the number
of the actual cable to the battery connected. The'numbers on the CASP-end of the
cable MUST match the number on the screen, for the selected channel..
6-4.3.2 BATTERY NAME:
WHEN NO BATTERY CABLE IS CONNECTED
"TYPE" KEY USED ALONE
: than 1: Unknown type : CASP
:SCREEN
-----------------------
Channels are selected by using the YELLOW --> ARROW KEY to step through from one to
the next. In this example the CASP screen shows that Channel 1 was selected.
When no battery cable is connected, pressing the "TYPE" KEY will also
display this message.
6-4.3.3
BATTERY NAME:
WHEN PROCESSING A BATTERY
"TYPE" KEY USED ALONE
------------
: TYPE : (YELLOW)
------------
: Chan 2:Christie KR-1 : CASP
4.OOAH 11 Cell 13.20V :SCREEN
--------------------------
If you have the correct cable for the battery being processed, pressing the "TYPE"
KEY verifies that you and the computer agree about the actual battery type connected.
In the example CASP screen, the first line gives the channel number and the name of
the battery cable connected to it.
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The second line gives the nominal ampere-hour (AH) rating for the battery, the
number of cells it has, and its nominal voltage rating.
G-4.4 "HISTORY" KEY
6-4.4.1 "HISTORY" KEY--WHEN PROCESSING WAS SUCCESSFUL
1 Ref Charge Ok 1 CASP
1 Chan 5 00:05:34 C SCREEN
The "HISTORY" KEY tells you the battery's processing time,-and whether:. that
The "Ok" code will appear alone.
The example CASP. screen shows that the battery connected to Channel 5 was reFLEX
charged, and that it took 5 minutes and 34 seconds to complete the CHARGE (C).
If a "^", "v", "+", or "-" appear after the "C", they indicate the charge cutoff
condition:
6-4.4.2 "HISTORY" KEY--WHEN PROCESSING WAS NOT SUCCESSFUL
When processing was not properly completed, pressing the "HISTORY" KEY will show a
STAR (*) in the upper right hand corner of the CASP screen, accompanied by a code
indicating what the problem was.
1 Ref Charge Op* 1 CASP
Chan 3 00:00:00 C SCREEN
The letters "Op" on the example CASP screen indicate that the attached battery
failed the "rail" test of its impedance (or equivalent resistance), either just
before or during processing, or that there is an open circuit. It also shows that
reFLEX charging was attempted on the battery connected to Channel 3, but that the
problem would not allow the battery to be charged (C) at all, so no time is
displayed. Thus, it was an open circuit or the initial "rail" test which causes the
error message "Op*".
CASP OPERATORS MANUAL Section G -- Page # 42
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I Discharge St* : CASP
Chan 1 00:02:54 D ;SCREEN
"St" stands for stop and indicates that someone interrupted processing before it
was complete. It also shows that the battery connected to Channel I was discharged
(D) for 2 minutes and 54 seconds before processing was stopped.
------------
HISTORY ; (YELLOW)
------------
Discharge Sh* ! CASP
Chan 3 00:00:00 D. SCREEN
The code "Sh" indicates a short in the output -- presumably in either the battery
or the cable. It also shows that the battery connected to -:Channel 3 was not
discharged (D) at all, as no time is displayed.
------------
HISTORY ; (YELLOW)
------------
G
G
f Alt Charge Rp* ; CASP
Chan 3 00:00:00 SCREEN
"Rp" stands for reversed polarity. The battery was driven negative or connected
backwards to the cable. The CASP example screen shows that the battery connected. to
Channel 3 was not discharged (D) at all, as no time is displayed.
Ref Charge Ot* CASP
f Chan 6 00:00:01 C SCREEN
If the code "Ot" appears when processing a battery with a compatible, properly
working, third wire, temperature sensing capability, it stands for battery over
temperature. This sensing capability is used as a backup to CASP's computer sensing.
ALTERNATELY, "Ot" CAN INDICATE THAT THE BLUE THIRD (TEMPERATURE SENSING) WIRE HAS
AN OPEN CIRCUIT: MAKE SURE THAT THE BLUE WIRE IS CONNECTED TO THE RED WIRE IF THE
BATTERY DOES NOT HAVE A COMPATIBLE THIRD TERMINAL.
This example shows that the battery connected to CASP's Channel 6 received only one
second of reFLEX charging (C).
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: Ref Charge Ti* : CASP
: Chan 5 00:22:00 : SCREEN
The code "Ti" stands for over time. The reFLEX charging of the battery connected to
Channel 5 exceeded the maximum time programmed for it, as a backup shutoff. The CASP
did not reach computer cutoff in the maximum time allowed for it. This may indicate
that there is something wrong. A new battery or one out-of-service for some time can
cause this code to appear. If you believe that there is nothing wrong and if the
battery is cool, disconnect it, then reconnect it. to re-start charging.
WARNING: IF YOU RE-START CHARGING,-YOU MUST MONITOR THE BATTERY FOR ANY.,
ABNORMAL SIGNS DURING THIS ENTIRE SECOND. ATTEMPT AT CHARGING. IF THE
COMPUTER DOES NOT TERMINATE THE CHARGE WITHIN 20% OF THE TIME IT FIRST
SHUT OFF (4.4 MINUTES,.,IN THIS EXAMPLE),: DISCONNECT THE BATTERY AND-.:
Note: If you get the "Ti*" code and the elapsed time shown'is less than the
programmed maximum time, the battery may have had an "Ot*" condition.
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G-5.1. "CHARGE" KEY
Pressing the BLUE "CHARGE" KEY automatically initiates a variety of possible
methods of standard charging and charge termination processes. See Paragraph F-2.1.
in the PROCESS REFERENCE SECTION. The pre-programmed charge procedure for any type of
rechargeable battery (sealed cylindrical nickel-cadmium packs, aircraft sintered
vented ni-cads, sealed or vented lead acid, silver zinc, or any other) is
automatically initiated, depending on what processes are called for by the "ID" of
the connecting cable on each channel. Each battery on the different channels can be a
different type.
If during charging, a "+" appears on the screen, this indicates that the battery is
already in a charged state. Further processing,is not necessary.-
If a ?-" appears, it-indicates that ni-cads being'charged are new'.or have:-been on
the shelf for a long period of time. The standard charge will not be sufficient
processing. It will be necessary to give the battery one cycle of "ALT CHARGE" or
one "RECOND" cycle to obtain satisfactory results.
------------
1 CHARGE 1 (BLUE)
------------
- Ref Charging- CASP
Chan 1 00:02:25 C SCREEN
The example CASP screen shows the "CHARGE" KEY has initiated reFLEX charging, as
called for by the programming matching the battery cable attached to Channel 1.
The battery on Channel 1 has been charging (C) for 2 minutes and 25 seconds.
The "^" indicates that the standard cutoff (Category A) is employed, rather than the
maximum (Category B), which would be indicated by a "v", on the lower line. Category
B serves as a backup to A.
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CHARGE : (BLUE) -CC Charging- CASP
------------ Chan 2 00:00:31 C SCREEN
Pressing the "CHARGE" KEY begins constant current (CC) charging if the connecting
battery cable calls for it, as in this example. The battery on Channel 2 has been
charging for 31 seconds.
------------
CHARGE : (BLUE)
------------
-CP Charging- CASP
Chan 3 00:02:54 C : SCREEN
Here, pressing the "CHARGE" KEY has-started constant potential (CP) charging, as
the attached battery cable required. The battery on Channel 3 has. been charging,for
------------
CHARGE : (BLUE)
-TCO Charging- : CASP
Chan 4 00:00:12 C SCREEN
Here, pressing the "CHARGE" KEY has started constant current charging with
temperature sensing cutoff (TCO). TCO, as a primary cutoff, rather than as a backup,
is usually used only if the charger does not have a sophisticated computer cutoff
capability. TCO is not recommended as a primary cutoff method because the battery is
forced to get hotter during charge. The battery on channel 4 has been charging for 12
seconds.
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G-5.2 "DISCHARGE" KEY
--------------------------
:DISCH : (BLUE) : -Discharging- : CASP
4nan 5 01:01:14 D : SCREEN
Pressing the "DISCH" KEY causes the connected battery to be discharged to an
average voltage level as defined in Paragraph F-5. The battery on Channel 5 has been
discharging for 1 hour, 1 minute, and 14 seconds.
This key can help you determine the condition of a battery.
a tired battery, often making it as good as new. -
G-5.3." "ANALYZE/RECOND" KEY
It~can also recondition
Para. F-6 in the. BATTERY PROCESSING REFERENCE SECTION, :coiitains~'detailed
explanations of the three processes initiated by the "ANALYZE/RECOND" KEY. The type
of ANALYZE/RECONDITION cycle is selected by using the key'::alone or in -conjunction
with the GREEN "UP" or "DN" SHIFT KEY.
G-5.3.1. TESTING DISCHARGE CAPACITY
"UP" SHIFT plus "ANALYZE/RECOND" KEY
`ANALYZE"
------------------------
UP SHIFT DN : (GREEN)
------------------------
--------------------------
ANALYZE (BLUE) : -^Ref Analyze- CASP
RECOND : : Chan 1 00:01:06 D SCREEN
--------------------------
This cycle brings the battery to full charge by whatever standard charging method
is programmed to be used when the BLUE "CHARGE" KEY is pressed, then discharges it to
the level defined as fully discharged in Para. F-5, analyzing its discharge capacity.
Then it charges the battery again so it's ready for use. At the conclusion it
displays the discharge (D) amp hours (AH) and the time the discharge took. Further
definition of this process may be found in Para. F-6.1., BATTERY PROCESSING REFERENCE
SECTION.
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G-5.3.2. TESTING CHARGE CAPACITY
"ANALYZE/RECOND" KEY USED ALONE
"ANALYZE"
------------ -------------------------
ANALYZE 1 (BLUE) -ref Analyzing - CASP
I RECOND ; 0 Chan 1 00:02:42 C : SCREEN
The processing of this key can be considered either as a charging method, or as a
means of analyzing a battery's charge capacity. The battery is first constant
current discharged to the level defined as fully.discharged in the SHARED PARAMETER
TABLES 090-093, Para. -H-3.4. Then it is recharged applying whatever standard
charging method programmed for the particular battery when the BLUE "CHARGE" KEY has
been pressed (reFLEX charging in this case). The "-charge needed to recharge Ithe
battery _is measured,. and'displayed,,as below.
At the conclusion of the cycles, the screen displays the charge (C) amp hours (AH)
and the time,._as shown above.
Detailed information..-about both uses of the ANALYZE 1 is contained in the -Para.
F-6, BATTERY PROCESSING REFERENCE SECTION.
6-5.3.3. RECONDITIONING NI-CADS
"DN" SHIFT plus "ANALYZE/RECOND" KEY
"v ANALYZE"
ANALYZE : (BLUE) -vRef Analyze 00.44AH CASP
RECOND Chan 6 00:03:17 D : SCREEN
This cycle first discharges the battery to the level defined as fully discharged in
the SHARED PARAMETER TABLES 090-093, Para. H-3.4, then charges it with the standard
charge method programmed for that battery. It repeats this cycle three times in
succession to recondition it.
This procedure reconditions ni-cad batteries with faded capacity (memory),
particularly if reFLEX charging is employed. At the conclusion of reconditioning,
CASP displays the discharge (D) amp-hours (AH) and the time the discharge took.
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G-5.4. "ALT CHARGE" KEY
The two charge modes initiated by the "ALT CHARGE" KEY are slow charge methods.
With ni-cads, these methods would be used when you have a new pack, a pack that has
been in storage for many months, or a pack which you suspect has badly unbalanced
cells. It is also used for high impedance or consumer grade packs.
See Paragraph F-4 in the BATTERY PROCESSING REFERENCE SECTION for more detail.
G-5.4.1. SEQUENTIAL SLOW CHARGING WITH TIMED CUTOFF
"ALT CHARGE" KEY USED ALONE
- ------------- ------------
ALT (BLUE) - Alt Charging- CASP
f CHARGE Chan 2 00:08:40 c SCREEN
------- - --- - - - ---------------------
In this constant current charge mode, the six connected batteries are serviced one
at a time. Each battery can be of a different type, but they must be constant
current chargeable.
The second line shows the processing time for Channel 2 and indicates the type of
processing. Here, "c" (lower case, no star) means the batteries are "alt" charging,
one at a time, in sequence.
Total processing time for all channels is the sum of the various charge times on
each channel (which do not have to be the same).
THIS PROCESS MUST NOT BE USED TO CHARGE SILVER ZINC BATTERIES. Program the low rate
current for 0.00 amps as a precaution.
G-5.4.2. SIMULTANEOUS SLOW CHARGING WITH TIMED CUTOFF
"UP" SHIFT plus "ALT CHARGE" KEY
i UP SHIFT DN 1 (GREEN)
Ell ------------------------
c
c
--------------------------
ALT 1 (BLUE) i -^Alt Charging- I CASP
CHARGE 1 . Chan 3 00:01:01 c* : SCREEN
------------ --------------------------
This mode initiates the essentially simultaneous charging of up to six batteries at
a time. The batteries may be of different types, number of cells, capacity, etc.
However, they must be batteries which can be constant current charged at the same
relative rate and same total hours--typically, one tenth ampere hour capacity (C/10)
-in 16 hours. Total charge time for all six batteries will be the same as for one.
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The charging current, when you use the YELLOW "AMPS" KEY to check it, will be six
times the average ALT CHARGE value. On each channel in turn, this high amperage is on
for 10 seconds, then off for 50 seconds.
The second line is ticking off the processing time and indicates the type of
processing. In this case "c*" (lower case, with a star) means that the battery is
simultaneous "alt" charging.
CAUTION: THIS PROCESS MUST NOT BE USED TO CHARGE SILVER-ZINC BATTERIES.
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SECTION H
CASP COMPUTER PROGRAMMING TABLE INSPECTION SECTION
The CASP operator will need to read the pre-programmed parameters being utilized to
process batteries in order to check that they are correct. Initially, they must be
verified in two locations:
-- The print-out of your CASP's custom programmed parameters (located in the
back pocket of the CASP manual) must be verified. They should meet. your
facility's requirements.
-- The CASP computer user tables should be inspected for appropriateness of the
parameters.
However, you will not be able to make changes in the tables. Only your
facility's authorized CASP programmer can make changes in the computer user
table parameters according to the CASP Programmer's-,Manual. A PROGRAMMER
PASSWORD code enables the programmer to change the parameters.
The next section will summarize the CASP computer user tables, and the following
two sections will enable you to understand and inspect your CASP's custom programmed
parameters in both locations.
H-1. CASP USER PROGRAMMABLE TABLES--A SUMMARY
The CASP user programmable tables are divided into three groups.
H-1.1. BATTERY CABLE TABLES
TABLES 100 TO 131 correspond to thirty-two battery cables, each with a different
computer ID. Each of these tables ties a particular INDIVIDUAL BATTERY PARAMETER
TABLE to a specific BATTERY CABLE TABLE.
H-1.2. INDIVIDUAL BATTERY PARAMETER TABLES
TABLES 000 TO 019 are twenty INDIVIDUAL BATTERY PARAMETER TABLES, each dedicated to
a battery by a set of eight specific values or parameters. The parameters define the
program or cycle with which CASP will process the battery.
H-1.3. CELL TABLES
E
TABLES 090 TO 093 set values which are SHARED by all batteries of a particular
type, e.g., lead-acid, nickel-cadmium, silver-zinc.
TABLE 099 sets values for the regulated voltage and current when CASP is used as a
power supply. It also sets values which are SHARED by all CASP battery operations,
such as the length of time certain data are displayed on the screen.
CASP OPERATORS MANUAL Section H -- Page * 51
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H-2. UNDERSTANDING YOUR CUSTOM COMPUTER PRINT-OUT
H-2.1. BATTERY CABLE TABLES--100 TO 131
CABLE #, BATTERY NAME, (PARAMETER TABLE #)
100
USER ASSIGN
(019)
101
USER ASSIGN
(019)
102
USER ASSIGN
(019)
103
USER ASSIGN
(019)
104
USER ASSIGN
(019)
105
USER ASSIGN
(019)
106
CHRISTIE ER8
(000)
107
CHRISTIE ER6
(001)-
etc.-(108
131)
Example of BATTERY CABLE TABLE Print-Out
The first tables in your print-out are formatted as in FIGURE.6 and the.function is
described in Paragraph H-3.3.
Number 019 is entered where there is no pre-programmed battery already entered into
the table. "019" must be replaced when your CASP programmer wants to program CASP
for a new battery type.
The "battery name" shows "USER ASSIGN" where there is no pre-programmed battery
already entered into the table. When there is a pre-programmed battery, the name has
been entered, as in #106 and 107 in FIGURE 6.
If the battery name is to be deleted, rename with an obvious message (such as "USER
ASSIGN").
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H-2.2. INDIVIDUAL BATTERY PARAMETER TABLES--000 TO 019
PARAMETER TABLE 000
i- CHARGE CURRENT
9.00
2- DISCH. CURRENT
1.13
3- LOW RT CURRENT
0.23
4- AMP HOURS
2.25
5- # OF CELLS
10
6- CHARGE CODE
A91M
7- CHARGE TIME
23
8- LOW RATE TIME
1600
FIGURE 7 Example of INDIVIDUAL BATTERY PARAMETER TABLE print ou
showing the same computer table as it is displayed for inspection on CASP's :LCD .
screen.
The next group of tables prints out as in FIGURE 7. Compare these with :FIGURE 13
The example shows table 000. Your print-out contains such a table for each
INDIVIDUAL BATTERY PARAMETER TABLE, numbers 000 through 019.
The function of these tables is described in Para. H-3.6.
H-2.3. CELL TABLES--090 TO 093
CELL TABLES
TBL#
1>RAIL 2>DISC 3>NOM
4>CC
5>CP
90
2.50
1.20
1.50
2.00
2.17
91
2.50
1.00
1.20
0.50
1.55
92
3.00
1.80
2.00
0.50
2.40
93
0.50
0.50
0.50
0.50
0.50
FIGURE 8 Example of CELL TABLES 090 to 093 Print-Out
L"
Ell
The next group of tables prints out as in FIGURE 8. Compare these with FIGURE 11,
showing the same computer table as it is displayed on CASP's LCD screen.
The function of these tables is described in Para. H-3.4.
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H-2.4. SHARED PARAMETER TABLE--099
MISC DATA
1-PROTECT TIME 150
2-PRINTER FLAG 192
3-BIG SLOPE 5
4-MIN DIFFERENCE ! 32
5-NUM OF PASS 0
6-PAUSE TIME 001 *
7-LOW SLOPE 32
8-WATCHDOG FLAG 0
9-CHECKSUM FLAG 0
10-TCO POLARITY 0
11-"ALT CHG T/CHAN 10.
12-ALT CHG T/SET 60
13--ALT CHG C MOLT 6
14-P/S VOLTS 13.5
15-P/S AMPS 10.0
16--ALT CHG TIME 14
17-USER ACCESS:' USMART:
FIGURE 9 Example of SHARED PARAMETER TABLE 099 Print-Out
The table prints out as in FIGURE 9. Compare these with FIGURE 12, showing the.
same computer table as it is displayed on CASP's LCD screen.
The heading "Misc Data" is used in place of SHARED PARAMETER TABLE 099. The table
number doesn't print out at all.
"Misc Data" contains many factory settings which are not available for examination
or reprogramming by the user. The items marked with a star (*), are the only ones
which may be inspected or altered from the CASP keyboard. They are items 1, 6, 14, 15
and 16. The "^" shown in item 16 indicates the "UP" SHIFTED, "ALT CHARGE" time
value.
The function of this table is described in Paragraph H-3.5.
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H-3. INSPECTING THE COMPUTER USER TABLE PARAMETERS
H-3.1. ENTERING THE TABLE NUMBER OF YOUR CHOICE
Upon pressing the Inspection letter,"I" ("UP" SHIFT and then the "3" KEY). CASP
will display the screen below. Type in the number of the computer user table you
wish to access, using the GREEN ALPHANUMERIC KEYS.
--------------------------
Enter Table # CASP
003 SCREEN
--------------
H-3.2. STEPPING THROUGH, AND LEAVING THE COMPUTER TABLES
H-3.2.1. MOVING FROM ONE SCREEN IN A TABLE TO THE NEXT
Once the computer table number you wish to access has been selected, the YELLOW
RIGHT ARROW KEY is used to move left-to-right from one screen of the computer table
to the next.
The YELLOW LEFT ARROW KEY may be used to back up letter-by-letter, right-to-left.
At the break on the left edge, between screens, pressing the LEFT ARROW KEY will
access the previous screen.
When you have completed checking a particular table, repeated use of the YELLOW
RIGHT ARROW KEY will bring you back to the beginning Table Number Screen shown above.
H-3.2.2. MOVING FROM ONE TABLE TO ANOTHER, OR LEAVING
TABLES
L
Once you have returned to the Table Number Screen, you can access a different table
number for examination by entering a new table number.
To leave a table in the middle, without returning to the initial screen, press the
RED "STOP CHAN" KEY. You will have exited the computer tables. Then you can re-enter
them by entering the letter "I" again.
DO NOT turn the unit off while in the inspection mode. Press "STOP" first.
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H-3.3 INSPECTING THE BATTERY CABLE TABLES---100 TO 131
INDIVIDUAL
CABLE PARAMETER
TABLE NO. BATTERY NAME TABLE NO.
100 1 USER ASSIGN ! 019
------- ------------------------------
> 108 1 CHRISTIE HR1 002
I --------------------------------------
FIGURE 10 Example of BATTERY CABLE TABLES-
FIGURE 10. shows an example of two BATTERY CABLE TABLES. The first one, #100, is
"empty". Your CASP programmer could enter a battery to be processed by typing over
the "CABLE 100" with the battery name, and over the "019"-.with the correct INDIVIDUAL
BATTERY PARAMETER TABLE number:
Number 108 (marked with the` arrow) is the example row, stepped across below, from
left to right.
YELLOW
--------------------------
Enter Table # 1 ===-=>
108 /
On the "Table #" screen, enter the cable number of the cable connected to Channel
1--e.g., "108". Press the RIGHT ARROW KEY.
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YELLOW
--------------------------
Enter Battery Name
CHRISTIE HR1 /
--------------------------
is, in fact, a "Christie HRI", as shown on the screen. Press the RIGHT
ARROW KEY.
--------------------------
0 Enter Param. Table #
002
--------------------------
-I
E
The INDIVIDUAL BATTERY PARAMETER TABLE, #002, is tied to BATTERY CABLE TABLE,.#108.
Check that table number to be sure-the parameters are appropriate for. the connected
battery.
WARNING: IMPROPER INDIVIDUAL BATTERY PARAMETER TABLE NUMBER ENTERED HERE MAY
RESULT IN BATTERY FAILURE, POSSIBLY VIOLENT.
Repeat the above steps for each of the other cables you are using.
Use the YELLOW RIGHT ARROW KEY to return to the Table Number Screen.
CASP OPERATORS MANUAL Section H -- Page # 57
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M-;i.4. 1N5F'ELi 1NG THE SHARED PARAMETER TABLES--090 TO 093
These computer tables are called "SHARED" because they establish parameter sets for
whole groups of batteries, such as settings common to all ni-cads or all silver-zinc
batteries. Check with your CASP programmer if you have any doubts about the values
you read on any of these tables.
! 11 VOLTS PER CELL
-------------------------------------------
11'RAIL' 1 1 CONSTANT: CONSTANT
HARED
" MAX. 1 CURRENT 1 POTENTIAL!
PARAMETER: 11 VOLTSIDISCHAR6E1 NOMINAL: CHARGE 1 CHAR6IN6 1
!PARAMETER! BATTERY 11DURIN61 (CUTOFF); VOLTS 1 CUTOFF 1 VOLTAGE
TABLE NO.1 TYPE ::CHARGE, VOLTAGE PER CELL! VOLTAGE to --------1-----------11------------------------------------------
print-1 CELL 1 ======== H D RAIL! 2) DISC 3) IOM 1 4) CC 1 5) CP 1
out =>1 TABLES 1 11 1 1 1
090 Silver-Zinc,': 2.10 .1.10 1.50 1 2.00 .1 2.17 33
'---------'----------- " -------------'---------------------
1 091 Ni-Cads 112.501 1.00 1 1.20
1 0.5021 1.55
1-------1-----------11 ----------------------
--------------- -----1
092
Le
ad-Acid
11 3.00
1
1.80
1
2.00
1 0.502 1 2.40
093
1
nu
H 0.50
1
0.50
:
0.50
1 0.50 : 0.50
FIGURE 11 The Entire SHARED PARAMETER TABLES 090 to 093
* Values in this table cannot be zero or blank. "0.50" has been entered
instead.
** This value is actually an extension of table 092. It is the float voltage
for lead-acid batteries, (charge code G) and is not used for silver-zinc
batteries, even though it is in table 090.
**1;* This row has no battery group defined; battery groups to be entered as
required.
FIGURE 11 shows the entire SHARED PARAMETER TABLES 090 to 093, indicating the
example stepped through below (091) with an arrow, and the headings used in the
custom pre-programmed print-out in the back pocket of your CASP Programmer's Manual
(See Para. H-2.3.).
SHARED PARAMETER TABLE number 090 should be reserved for silver-zinc batteries.
Ordinarily, upon receipt of your CASP, SHARED PARAMETER TABLE 093 will have "0.50"
entered across it, in lieu of blanks. .
CASP OPERATORS MANUAL Section H -- Page # 58
0
0
0
0
0
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nI
YELLOW1
--------------------------
Enter Table # 0 =____>
091 /
SHARED PARAMETER TABLE NUMBER 091, for processing nickel-cadmium batteries, is
shown as an example.
Use the YELLOW RIGHT ARROW KEY to move to the next screen of the SHARED PARAMETER
TABLE.
E
c
r
YELLOW
--------------------------
Enter Rail V/Cell
2.50 /
--------------------------
The "rail" voltage value is the maximum expected voltage' per cell subsequent to a
current test pulse and during charging. It is this value against which each
battery's impedance is checked during the "rail test". The entered value cannot
exceed 3.05 volts per cell.
The "rail test" is a safety factor. Check with your CASP programmer if you have
any doubts about the values you read on this screen, or if a particular battery
continually fails the "rail test", as indicated by the star, "*" and the letters "Op"
on pressing the YELLOW "HISTORY" KEY (unless that message is indicating an open
circuit).
Press the YELLOW RIGHT ARROW KEY to move to the next screen.
--------------------------
Enter Disch V/Cell
1.00
--------------------------
YELLOW
The discharge voltage value defines the cutoff voltage per cell during discharge.
For ni-cads, this is usually one volt.
Press the YELLOW RIGHT ARROW KEY to move to the next screen.
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YELLOW
--------------------------
; Enter Nominal V/Cell
1.20
--------------------------
The number of nominal volts per cell for a nickel-cadmium battery is typically 1.2
or 1.25 volts per cell. This voltage is 2 volts for lead-acid and 1.5 volts for
silver-zinc.
Press the YELLOW RIGHT ARROW KEY to move to the next screen.
Enter CC V/Cell
0.50
--------------------------
YELLOW
The., Constant Current charge cutoff value defines the voltage per cell at which
charging will terminate in Constant Current (CC) charging. This is used primarily for
silver-zinc batteries. This is typically 2.00 volts.
TABLE 091, which we are inspecting is for nickel-cadmium batteries. The entry
cannot be zero, so "0.50" is entered.
Press the YELLOW RIGHT ARROW KEY to move to the next screen.
------------------------
Enter CP V/Cell
1.55
--------------------------
The Constant Potential charge value defines the voltage per cell applied in
Constant Potential (CP) charging.
Constant Potential charging is not appropriate for silver-zinc batteries, so the
value entered in table 090 for constant potential charge voltage (usually "2.17") is
an extension of table 092 (for lead-acid batteries), and is the "float" (or
maintenance) voltage in Charge code "G", if ALT CHARGE is pressed, and has nothing to
do with silver-zinc batteries.
Press the YELLOW RIGHT ARROW KEY to return to the Table Number Screen.
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H-3.5. INSPECTING SHARED PARAMETER TABLE--099
Lj
Another SHARED PARAMETER TABLE, 099, sets parameters for other aspects of GASP use,
such as those which regulate power supply operation and the time the LCD display
remains on.
1 SHARED 1: POWER SUPPLY 11 WAIT !!DISPLAY WAITU 'UP' SHIFT (2) PRINTER 1
1PARAMETER! 1----------- ----- 1: TIME 11 TIME :1 ALT CHARGE TIME CODE
TABLE NO.:: VOLTS 1 AMPS 11 (MIN.) 1: (1/10 SEC.):: HRS. 1 MIN.
11 1 11 11 11 --- 1 1
print! .MISC. ITEM : ITEM :: ITEM U ITEM :: ITEM : ITEM 1
out DATA 11 1 14 : # 15 :: # 6 :1 . # 1 :: # 16 : #2
'--------- " ---------'-------- " -------- " ------------ , H I - -- ------------ 1
1 11 1 11 11
- ' ---------'
=0 1 099 :: 13.5 : 10.0 11 001 11 150 I: 14 1 00 1 064
FIGURE 12 The Entire SHARED PARAMETER TABLE 099
FIGURE 12 shows the entire SHARED PARAMETER TABLE 099, indicating the headings used
in the custom pre-programmed print-out in the back pocket of your CASP Programmer's
Manual (See Para. H-2.4.).
YELLOW
1 Enter Table #
1 099 : /.
--------------------------
n
U
Enter 099 into the Table Number Screen to access this SHARED PARAMETER TABLE NUMBER
for inspection. Check with your CASP programmer if you have any doubts about the
values you read on any of these tables.
Use the YELLOW RIGHT ARROW KEY to move to the next screen of SIARED PARAMETER TABLE
099.
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YELLOW
--------------------------
Enter P/S Volts
13.5 /
--------------------------
In this example, the power supply will operate at a regulated voltage of 13.5
volts.
WARNING: THE VALUES LISTED IN APPENDIX III MUST NOT BE DXCEEDED.
Use the YELLOW RIGHT ARROW KEY to move to the next screen of SHARED PARAMETER TABLE
099.
--------------------------
Enter P/S-Amps
10.0
--------------------------
YELLOW
With the power supply amperage value here, the power supply will operate at the
defined regulated voltage with 10 amperes current limiting.
WARNING: THE VALUES LISTED IN APPENDIX III MUST NOT BE EXCEEDED.
Use the YELLOW RIGHT ARROW KEY to move to the next.screen of SHARED PARAMETER TABLE
099.
YELLOW
-------------------------
Enter Pause Time ;
001 /
In this example, CASP will pause for one minute between the discharge and the
charge phases of the ANALYZING cycles available.
Use the YELLOW RIGHT ARROW KEY to move to the next screen of SHARED PARAMETER TABLE
099.
CASP OPERATORS MANUAL Section H -- Page * 62
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YELLOW
--------------------------
Enter Dsp Wait Time 0 =====>
150 /
-------------------------
r.
The Display Wait Time sets the length of time the CASP screen displays information
such as voltage, current, type or history data, before it turns off. The example,
150, is in tenths of seconds, and indicates that the information will be displayed
for 15 seconds.
Para. G-2.1 describes how to lock the display so that it remains on.
------ --------
.Enter ^Alt Chrg Time f
1400
The "UP" shifted, "ALT CHARGE" time defines the length of time CASP's nearly
simultaneous slow charging cycle will take. This cycle is described in Para. F-4.2.,
in the BATTERY PROCESSING REFERENCE SECTION. It is activated using the GREEN "UP"
SHIFT KEY followed by the BLUE "ALT CHARGE" KEY.
The ^ indicates the "UP" SHIFTED process.
The first two digits entered are the HOURS and the second two digits entered are
the MINUTES. In the example the cycle will take 14 hours and zero minutes.
CAUTION: "UP" SHIFT, "ALT CHARGE" TIME APPLIES TO ALL BATTERIES AT THE SAME TIME.
THEREFORE, THE "ALT CHARGE" CURRENT MUST BE 1/10 AH ON ALL BATTERIES.
--------------------------
Enter Printer Code
064
--------------------------
The printer code controls the type and frequency of printing. Available options
are:
serial 000 Print only successful results with no "handshake"
RS232 064 Print all results with no "handshake"
modes 128 Print only successful results with "handshake"
196 Print all results with "handshake"
CP-40 032 Print only successful results on the snap-in-printer
thermal 096 Print all results on snap-in-printer
printer
Use the YELLOW RIGHT ARROW KEY to return to the Table Number Screen.
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H-3.6. INSPECTING THE INDIVIDUAL BATTERY PARAMETER TABLES--
000 TO 019
These tables apply to particular models or types of batteries, defining the
battery's number of cells, ampere-hour rating, etc. However, one set of these
parameters can apply to more than one battery model--ones that are similar
electrically, but different mechanically. For example, CHRISTIE models KS12, KR2 and
HR1 all have 12 ni-cad D-cells, and are processed according to the same individual
battery parameter table, 002.
It is essential to verify the parameters being set'by this group of tables, as they
govern the way a connected battery is processed. The INDIVIDUAL BATTERY PARAMETER
TABLE number is the identifying connection 'with the BATTERY CABLE TABLE you are
using. It is entered in the last screen of the BATTERY CABLE TABLE.
INDIVIDUAL 1U 1 1 ALTERNATE AMP 1 NO. I CHARGE ',FAST/STNDRD, ALT
1 BATTERY 11 CHARGE 1 DISCHARGE 1 CHARGE 1 HOUR 1 OF 1 CODE CHARGE CHARGE
1 PARAMETER II AMPS 1 AMPS 1 AMPS ,' RATING 1 CELLS I :-TIME 1 TIME
1 TABLE NO. 11 1 I ;SEE EE-3.7 1 (MIN) I HRS 1 MIN
'----------- H -------'----------'-----------'------- '-------'------------ '----------- '-----------
print; PARAMETER 11 CHARGE 1 DISCHARGE 1 LOW RATE I AMP 1 I OF I CHARGE 1 CHARGE LOW RATE
out=),' TABLE NO. CURRENT,' CURRENT I CURRENT 1 HOURS 1 CELLS 1 CODE TIME TIME
' ----------' ----- 1 ' ----- -' -- ' _-----____
-------- ' ---------- --
11 1 1 1 1 - 1 1 --===>1 002 U 14.0 1 2.00 1 0.40 1 4.00 1 12 1 A 191 1 M 1 023 1 16 1 00
FIGURE 13 Example of INDIVIDUAL BATTERY PARAMETER TABLES
The example, marked with an arrow in FIGURE 13, is stepped through in the following
text. The headings used in your custom CASP pre-programmed print-out are also
indicated (See Para. H-2.2.).
1 Enter Table # I
002
--------------------------
YELLOW
In the example, INDIVIDUAL BATTERY PARAMETER NUMBER 002 has been entered.
Use the YELLOW RIGHT ARROW KEY to move to the next screen of INDIVIDUAL
BATTERY PARAMETER TABLE 002.
YELLOW
--------------------------
1 Enter Charge Amps 1 =__==>
14.0 1 /
--------------------------
(10 amps max for CASP 1H)
CASP OPERATORS MANUAL Section H -- Page # 64
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The Charge Amps value defines the amperage with which the connected battery will be
I .If charged.
Press the YELLOW RIGHT ARROW KEY to move to the next screen.
-----------------------
Enter Discharge Amps S
2.00 II
-------------------------
YELLOW
The Discharge Amps value defines the amperage with which CASP will discharge the
connected battery whenever that process is called for.
YELLOW
--------------------------
Enter Alt Chrg Amps 1
0.40 /
------------------------
When CASP is slow charging batteries with the Alternate Charge method, it will use
this "Alt Charge Amps".average value to do so. On the next screen you find the
ampere-hour rating of the battery being programmed. The Alt Charge Amps entered here
must typically be 1/10 OF THE AMP-HOUR (AH) RATING.
YELLOW
-------------------------- \
S Enter Amp Hours
I 4.00 /
--------------------------
c
Check that the Amp-Hour rating of the battery is entered correctly.
CASP OPERATORS MANUAL Section H -- Page * 65
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YELLOW
--------------------------
Enter # of Cells :
12
----------- --------------
Check that the Number of Cells shown corresponds to the number of cells in series
between the terminals. Double check by measuring the battery voltage, using the
YELLOW "VOLTS" KEY. It should be approximately equal to the number of cells
multiplied by the nominal voltage per cell. This voltage is 1.2 or 1.25 volts for
ni-cads, 2 volts for lead-acid, and 1.5 volts for silver-zinc.
Press the YELLOW RIGHT ARROW KEY to move to'the next screen.
YELLOW
-------------------------
Enter Charge Code : =====>
A 91 M
--------------------------
The Charge Code is the key to appropriate battery charging with CASP. It sets both
the preferred charging method (e.g., reFLEX, constant current, constant potential)
and the primary Charge Cutoff Category A-L being applied (e.g., computer
state-of-charge, timed, voltage, temperature). Verifying it is most vital. It has
three parts:
PART 1. CHARGE AND CUTOFF METHOD CATEGORY
Paragraphs F-2 and F-3, in the BATTERY PROCESSING REFERENCE SECTION
describe the "CHARGE" KEY charging modes and the "CHARGE" KEY cutoff
options, combined in Categories A through L of FIGURE 5, and the batteries
to which they can be applied. The letter entered here indicates the
combination being applied by CASP.
PART 2. SHARED PARAMETER TABLE
The SHARED PARAMETER TABLE, 090 through 093 (See Para.H-3.4.), being used
is shown without the leading zero (i.e., 090 becomes 90).
PART 3. MINUTES OR HOURS
The next parameter to be entered deals with CHARGE TIME. The. letter "M"
or "H" entered here, for the third part of the CHARGE CODE, indicates
whether the CHARGE TIME is in minutes (M) or hours (H).
CASP OPERATORS MANUAL Section H -- Page # 66
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U
YELLOW
--------------------
Enter Charge Time
023 /
------------------
The Charge Time entered here indicates how long CASP will apply "CHARGE" KEY
charging (or standard charging) to a connected battery, if the computer has not
terminated charging earlier. The units are in minutes, if an "M" appears in the
previous screen, and in hours, if an "H".
0 Enter Alt Chrg Time
0 1600
--------------------------
The "ALT CHARGE" time entered here sets the amount of time CASP will process
batteries in the sequential slow charging cycle. This cycle is described in Section
F-2.3., in the BATTERY PROCESSING REFERENCE SECTION. It is accessed using the BLUE
"ALT CHARGE" KEY alone.
The first two digits entered are the HOURS and the second two digits entered are
the MINUTES. In the example the cycle will take 16 hours and zero minutes.
Use the YELLOW RIGHT ARROW KEY to return to the Table Number Screen.
CASP OPERATORS MANUAL Section H -- Page # 67
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GASP OPERATORS MANUAL Section H -- Page # 68
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1
STEP-BY-STEP CASP OPERATION
c
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The following four sections will enable the CASP operator to follow down a
check-list of steps to insure correct operation. The sections deal with the major
CASP processes in turn: charging, discharging, analyzing and reconditioning
batteries. This is intended to make your use of CASP as simple as possible.
Once CASP is properly programmed, programs have been proven to be safe, and your
facility has a routine established (as suggested in Section B) daily operation can be
as simple as plugging and unplugging batteries at the appropriate times.
Consider, for instance, a typical facility using CASP to charge batteries. Once
CASP has been turned on and used to process batteries, it does not have to be turned
off. It is not necessary to touch another key until you want to change the type of
process (e.g., stop charging and start analyzing) or change the batteries being
processed. If the same batteries are charged in the same manner, you simply plug and
unplug the connecting cables as processing is completed. 'The same would be true'for
any other CASP process repeatedly used by your facility.
CASP OPERATOR'S MANUAL Section I -- Page * 69
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Nuitt): twnicn apply to section to
A. Once one of the BLUE KEYS have been pressed(step 4), it is not necessary
to press it again, as long as you want to perform the same key function.
Just unplug the old battery, and plug in the new battery at the battery
end. (except with UP SHIFT ALT CHARGE)
B. Pressing "STOP" stops the process on the present channel and starts it
on the next higher channel
C. Pressing UP-SHIFT then "STOP" a first time stops all processing.
Pressing it again gets the unit ready for another blue or green key
operation. -
Press UP-SHIFT then TYPE keys to check if cable number is correct (also
printed on cable).
Press TYPE key to check if battery type is correct.
Press VOLTS key;to check voltage,'AMPS key to check current.
6. When finished, turn rear switch to OFF.
CAUTION: A new battery, or one that has not been used for a while, MUST BE SLOW
CHARGED (A ALT CHARGE) at least once before using CHARGE or
ANALYZE/RECOND.
CASP OPERATOR'S MANUAL Section I -- Page * 70
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I-1
C H A R G I N G
W I T H C A S P
STEP
ITEM/PURPOSE
PRESS KEYS(s)* OR TAKE
ACTION INDICATED
REMARKS
1.
Power cord
Connect both ends
2.
Output cables
Connect both ends
White dot up
3.
Rear ON/OFF switch
Turn unit on
Should beep twice.
4.
Charge battery
CHARGE key
Fast or standard charge
or
ALT CHARGE key
(F-2 & F-3)
Sequential slow charge
or
ALT CHARGE keys
(F-4.1)
"simultaneous" slow charge
or
ANALYZE/RECOND key
(F-4.2)
Discharge before charge
(F-6.3)
n
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5.
Checking batteries
Touch and observe
during charge
6.
Listen for beeps
Battery is done
7.
Summary results
Read SUMMARY SCREEN
8.
Individual results
HISTORY key, then
RIGHT ARROW key
successively
* if more than one key, first press
At least for first tine -
CHECK FOR EXCESSIVE HEATING
GASSING OR SWELLING
There will be a double beep
when a battery cycle is
completed
On top line: battery
processing completed; on
bottom line: battery
processing not completed
Gives charge time; gives
failure mode, if not OK;
read all channels
CASP OPERATOR'S MANUAL Section I -- Page * 71
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A c
y a. ~ n n as A
01 V " a 1 n a1 n j r
STEP
ITEM/PURPOSE
PRESS KEYS(s)* OR TAKE
ACTION INDICATED
1.
Power cord
Connect both ends
2.
Output cables
Connect both ends
3.
Rear ON/OFF switch
Turn unit on
4.
Discharge battery
DISCHARGE key
5.
Checking batteries
during charge
Touch and observe
6.
Listen for beeps
Battery is done
7.
Summary results
Read SUMMARY SCREEN
8.
Individual results
HISTORY key, then
RIGHT ARROW key
successively
REMARKS
White dot up
Should beep twice.
(F-5)
At least for first time -
CHECK FOR EXCESSIVE HEATING
GASSING OR SWELLING
There will be a double beep
when a battery cycle is
completed
On top line: battery
processing completed; on
bottom line: battery
processing not completed
Gives discharge time; gives
failure mode, if not OK;
read all channels
* if more than one key, first press one then the other.
CASP OPERATOR'S MANUAL Section I -- Page * 72
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i
STEP ITEM/PURPOSE PRESS KEYS(s)* OR TAKE REMARKS
ACTION INDICATED
E
2. Output cables Connect both ends White dot up
Should beep twice.
4. Analyze battery A ANALYZE/RECOND key Charge-discharge-charge
or (F-6.1)
ANALYZE/RECOND key Discharge-charge.
5. Checking batteries Touch and observe
. during charge
At least for first time -
CHECK FOR EXCESSIVE HEATING
GASSING OR SWELLING
6. Listen for beeps Battery is done There will be a double beep
when a battery cycle is
completed
7. Summary results Read SUMMARY SCREEN On top line: battery
processing completed; on
bottom line: battery
processing not completed
8. Individual results HISTORY key, then Gives charge AH with
RIGHT ARROW key ANALYZE/RECOND; gives
successively discharge AH with
ANALYZE/RECOND; gives
failure mode if not OK;
read all channels
* if more than one key, first press one then the other.
CASP OPERATOR'S MANUAL Section I -- Page * 73
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STEP
ITEM/PURPOSE
PRESS KEYS(s)* OR TAKE
ACTION INDICATED
1.
Power cord
Connect both ends
2.
Output cables
Connect both ends
3.
Rear ON/OFF switch
Turn unit on
4.
Recondition
battery
v ANALYZE/RECOND key
5.
Checking batteries
during charge
Touch and observe
6.
Listen'for beeps.
Battery is done
7.
Summary results
Read SUMMARY SCREEN
8.
Individual results
HISTORY key, then
RIGHT ARROW key
successively
REMARKS
White dot up
Should beep twice.
Discharge-charge, 3 times
(F-6.4)
At least for first time -
CHECK FOR EXCESSIVE HEATING
GASSING OR SWELLING
There will be a double beep
when a battery cycle is
completed
On top line: battery
processing complet.ed; on
bottom line: battery
processing not completed
Gives discharge AH; gives
failure mode, if not OK;
read all channels
* if more than one key, first press one then the other.
CASP OPERATOR'S MANUAL Section I -- Page * 74
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SECTION J
DC POWER SUPPLY OPERATION
Typing in the letter "V" will change the unit into a voltage and current
programmable 350 watt power supply. This is achieved by first pressing the GREEN
"DN" SHIFT KEY, and then the GREEN "3" KEY, which has the letter "V" in its lower
right hand corner.
When CASP is functioning as a power supply,.cables marked P/S or 098 are necessary.
They can be connected to any channel. As many as six different pieces of equipment
WARNING: POWER SUPPLY CABLES MUST NEVER BE CONNECTED TO BATTERIES.
When functioning as a power supply, the-six channels operate --inparallel:--'The
authorized programmer can set CASP to supply. a regulated DC voltage, current, or
both, with automatic crossover.
As a power supply, CASP can operate at 25_volts on all output cables. The maximum
current is 14 amps, current limiting..
See appendix IV for maximum voltages and currents.
fj J-1. POWER SUPPLY UNDER NO-LOAD CONDITIONS
r.
: P/S 25.01 (25.0)V : CASP
: MODE 00.02 (14.0)A : SCREEN
-------------------------
On each power supply screen, the top line indicates the voltage and the bottom line
indicates the amperage. The values to the right in parentheses are the values
programmed into CASP's SHARED PARAMETER TABLE (099) for power supply operation. They
can be changed by following the programming procedure in para. BB-3 of the
Programming Manual.
The values on the left are the operating values at the moment.
E The screen above, shows no draw of current; the .02 amps shown are within meter
accuracy it shows ro rammed values f 25 0 14. d
p
o
14
0
G
g
. VW s an
.
amps. The potential on
the screen shows a .01 variation from that setting, which is within meter accuracy.
CASP OPERATOR'S MANUAL Section J -- Page * 75
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J-t. r J i.i\ Jul I L I an V JI r,--
P/S 25.01 (25.0)V 1 CASP
MODE 04.82 (14.0)A 1 SCREEN
--------------------------
This is a constant potential power supply mode, the voltage is held constant, while
the amperage varies.
The programmed values are the same as above, but the current being drawn is 4.82
amps. The unit will be in the voltage regulation-mode as long as the current drawn
is less than the programmed maximum value given in parenthesis.
J-3. POWER SUPPLY IN CURRENT REGULATION MODE
1 P/S 22.28 (25.0)V 1 CASP
MODE 07.01 (7.00)A 1 SCREEN
--------------------------
This is a constant current power supply mode, the amperage is held constant, while
the voltage varies. The programmed current is 7.0 amps.
The operating potential in this current limiting mode example is 22.28
volts. The unit will be in the current regulation mode as long as the voltage shown
is less than the programmed value given in parenthesis.
CASP OPERATOR'S MANUAL Section J -- Page * 76
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L 4. SUMMARY SCREEN FOR "UP" SHIFT, ALT CHARGED" BATTERIES
--------------------------
^AltChrg 1 2 3 4 5 6 1 CASP
Look at 1 SCREEN
C
11
This example shows that batteries attached to all of the channels have completed
simultaneous slow charging successfully. The ^ indicates the "UP" SHIFTED process.
They are all ready to be unplugged and used.
5. SUMMARY SCREEN FOR DISCHARGED BATTERIES
-------------------------
Dischrgd 4 5 6 CASP
Look at 2 3 0 SCREEN
In this example channels 4, 5, and 6 have batteries attached which have been
successfully discharged. Channels 2 and 3 have some problem needing attention.
6. SUMMARY SCREEN FOR BATTERIES FROM ANALYZE PROCESSING
Anlyzed 2 3 5 f CASP
Look at 1 4 : SCREEN
G
U
C
C
The Analyze process, Charge Capacity Testing, has been successfully completed on
Channels 2, 3, and 5 in this example. Channels 1 and 4 need'attention. Check
ampere-hour capacity on each channel using the YELLOW "HISTORY" KEY and the YELLOW
ARROW KEYS.
7. SUMMARY SCREEN FOR BATTERIES FROM ^ ANALYZE PROCESSING
--------------------------
^Anlyzed 5 ; CASP
Look at 1 SCREEN
--------------------------
In this example, the ^Analyze process, Discharge Capacity Testing, has been
successfully completed on Channel 5.
CASP OPERATOR'S MANUAL Appendix I -- Page # 78 ,
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APPENDIX I
SUMMARY SCREEN REFERENCE SECTION
1. UNDERSTANDING SUMMARY SCREENS
At the conclusion of battery processing on all channels, CASP "beeps" to alert the
operator and displays the Summary Screen for each channel. These screens indicate for
which batteries processing has completed successfully, and which are in need of the
operator's attention. Further information can be obtained by pressing the YELLOW
"HISTORY" KEY (see Para. G-4.4., "HISTORY" KEY).
Examples of Summary Screens following different types of processing
cycles follow.
2. SUMMARY SCREEN FOR CHARGED BATTERIES
Charged 2 4 5 6 ! CASP
Look at 3 1 SCREEN
The channels listed on the top line (2, 4, 5, and 6) in the example have
attached batteries which are ready to be unplugged and used--they have
been successfully charged.
The channel listed on the bottom line (3) has a battery connected which has
experienced an interruption of processing or a problem in processing. To determine
what went wrong, access the channel with the YELLOW ARROW KEYS and then press the
YELLOW "HISTORY" KEY, or press the number of the channel and then the "HISTORY" KEY.
(See Section 6-4.4. for a description of the "HISTORY" KEY messages.) NOTE: The
"HISTORY" KEY normally displays the last process completed.
3. SUMMARY SCREEN FOR ALTERNATE CHARGED BATTERIES
AltChrgd 1 2 5 6 1 CASP
Look at 3 4 1 SCREEN
The channels listed on the top line (1, 2, 5, and 6) have attached batteries which
are ready to be unplugged and used--they have been successfully sequentially slow
charged. The channels listed on the bottom line (3 and 4) have batteries connected
which have experienced some problem in processing. They need attention.
CASP OPERATOR'S MANUAL Appendix I -- Page * 77
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U
8. SUMMARY SCREEN FOR RECONDITIONED BATTERIES (v ANALYZE)
------------------------
vAnlyzed 1 3 4 11 CASP
Look at 2 ; SCREEN
In this example batteries connected to channels 1, 3 and 4 have completed the
reconditioning cycle. The battery connected to Channel 2 needs attention. Check
capacity on Channels 1,3 and 4 by means of the YELLOW "HISTORY" KEY and the YELLOW
ARROW KEYS.
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Arrtrvu 1 i 1
CASP ERROR MESSAGES
1. ERROR MESSAGES OBTAINED WITH THE YELLOW "HISTORY" KEY
When processing was not properly completed, pressing the "HISTORY" KEY will show a
STAR (*) in the upper right hand corner of the CASP screen, accompanied by a code
indicating what the problem was.
Q Ref Charge Op* 0 CASP
Chan 3 00:00:00 C f SCREEN
The letters "Op" on the example CASP screen indicate that the attached battery
failed the "rail" test of its impedance (or equivalent resistance), either just
before or during processing, or that there is an open circuit. It also shows that
reFLEX charging was attempted on the battery connected to Channel 3, but that the
problem would not allow the battery to be charged (C) at all, so zero time is
displayed. Thus, it was an open circuit or the initial "rail" test that the example
battery failed.
To determine whether it is an open circuit or a rail test failure, press the channel
number and then the volts Key. If there is voltage, it failed the rail test; if
there is no voltage, there is an open circuit.
Discharge St* CASP
Chan 1 00:02:54 D SCREEN
"St" stands for stop and indicates that someone interrupted processing before it
was complete. It also shows that the battery connected to Channel 1 was discharged
(D) for 2 minutes and 54 seconds before processing was stopped.
HISTORY 1 (YELLOW) ! Discharge Sh* ; CASP
------------ Chan 3 00:00:00 D SCREEN
The code "Sh" indicates a short in the output--presumably in either the battery or
the cable. It also shows that the battery connected to Channel 3 was not discharged
(D) at all, as no time is displayed.
CASP OPERATOR'S MANUAL Appendix II - Page # 80
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D
"Rp" stands for reversed polarity. Either the battery is connected backwards or
its polarity is reversed due to an unusual condition.
If the code "Ot" appears when processing a battery with "a compatible, properly
working, third wire, temperature sensing capability, it. stands for battery over
temperature. This sensing capability is used as a back-up to CASP's computer
sensing.
ALTERNATELY, "0t" CAN INDICATE THAT THE BLUE THIRD (TEMPERATURE SENSING) WIRE HAS AN
OPEN CIRCUIT: MAKE SURE THAT THE BLUE WIRE IS CONNECTED TO THE RED WIRE IF THE
BATTERY DOES NOT HAVE A COMPATIBLE THIRD TERMINAL. -
This example shows that the battery connected to CASP's Channel 6 received only one
second of reFLEX charging (C).
Alt Charge Rp* : CASP
Chan 3 00:00:00 SCREEN
Ref Charge Ot* CASP
Chan 6 00:00:01 C : SCREEN
------------ ------------------------
: HISTORY (YELLOW) Ref Charge Ti* CASP
------------ 1 f^L ~.~ G i1A. ~'f+'S. M nr+r~rrv
0
0
0
The code "Ti" stands for over time. The reFLEX charging of the battery connected
to Channel 5 exceeded the maximum time programmed for it, as a backup shutoff. The
CASP did not reach computer cutoff in the maximum time allowed for it. This may
indicate that there is something wrong. A new battery or one out-of-service for some
time can cause this code to appear. If you believe that there is nothing wrong and
if the battery is cool, disconnect it, then reconnect it to re-start charging.
WARNING: IF YOU RE-START CHARGING, YOU MUST MONITOR THE BATTERY FOR ANY ABNORMAL
SIGNS DURING THIS ENTIRE SECOND ATTEMPT AT CHARGING. IF THE COMPUTER DOES NOT
TERMINATE THE CHARGE WITHIN 20% OF THE TIME IT FIRST SHUT OFF (4.4 MINUTES, IN THIS
EXAMPLE), DISCONNECT THE BATTERY AND INVESTIGATE THE PROBLEM.
Q NOTE: Ovetime may have been reached due to an overtemperature condition
0
G
U
interruption.
CASP OPERATOR'S MANUAL Appendix II - Page * 81
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2. OTHER ERROR MESSAGES
Illegal Entry
When an operator or a programmer tries to enter something that CASP does not
recognize, this error message will be displayed. Press any yellow or blue key, or
UP-SHIFT then STOP to clear this message.
- Illegal Entry
f Chan5 00:00:23 C
---------- - - - -----------
CASP is processing, using one BLUE TASK KEY function. An operator or a programmer
will obtain this display if he tries to use another BLUE TASK KEY without following
the proper procedure to stop one form of processing and begin another. This message
will automatically go away if-the display is not in the latched mode.
--------------- ----------
1 V4.4a Ok
Checksum Error
------------------------
This screen indicates that there are hardware problems or that the system memory
has been altered.
DO NOT USE THE UNIT. It needs servicing.
CASP OPERATOR'S MANUAL Appendix II - Page * 82
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APPENDIX III
CASP VOLTAGE/CURRENT LIMITS
This section contains the performance specifications and graphs of the CASP's
abilities.
Exceeding the limits specified may result in improper performace, damage to the
CASP, or even explosion of batteries.
CASP OPERATORS MANUAL APPENDIX III Page # 83
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 CASP 1 - Standard model
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Input voltage : 90 to 130 VAC
180 to 265 VAC
47 to 440 HZ
Input current : 6 amps max.
Output voltage: 0 to 42 VDC.
Charge current: 0 to 14 ADC, 350 watts max.
Discharge current: 0 to 4 ADC, 60 watts max.
Non-operating conditions
40,000 ft. altitude.
-40 to 75 degrees C.
95% RH.
Operating conditions:
10,000 ft altitude.
0 to 50 degrees C.
95 % RH max.
vibration 2g
shock 30g
unit is not watertight, splashproof, or dripproof.
Physical characteristics
size - 4 in. high, 8.75 in. wide, 14 in. deep.
weight - 12 pounds.
color - black.
.case material - anodized or painted aluminum.
CASP OPERATORS MANUAL APPENDIX III Page # 84
L1
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70
11
+ - - 1 1 -
10 15
CURRENT
42 vote charging limits
CASP OPERATORS MANUAL APPENDIX III Page ii 85
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70
42v 2 1.43a
60w r'ax
15v 2 4a
2 3
CURRENT
42 volt discharger tlmtts
n
L1
CASP OPERATORS MANUAL APPENDIX III Page # 86
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. ..r.df AI I I1AV11 ?wl YQyC UIw V1v?
'Ell
V
1
r
Input voltage : 90 to 130 VAC
180 to 265 VAC
47 to 440 HZ
Input current : 6 amps max.
Output voltage: 0 to 78 VDC.
Charge current: 0 to 10 ADC, 350 watts max.
Discharge current: 0 to 4 ADC, 60 watts max.
Non-operating conditions
40,000 ft. altitude.
-40 to 75 degrees C.
95% RH.
Operating conditions:
10,000 ft altitude.
0 to 50 degrees C.
95 % RH max.
vibration 2g
shock 30g
unit is not watertight, splashproof, or dripproof.
Physical characteristics
size - 4 in. high, 8.75 in. wide, 14 in. deep.
weight - 12 pounds.
color - black.
case material - anodized or painted aluminum.
CASP OPERATORS MANUAL APPENDIX III Page # 87
IF -~
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20
78V 2 4.5A
350W Max.
I
.
I
N
35V 2 10A
CURRENT
5 10
78 volt charging limits
15
CASP OPERATORS MANUAL APPENDIX III Page * 88
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kr.
a
U
0
70
20
3
CURRCN
T
78 volt discharger limits
GASP OPERATORS MANUAL APPENDIX III Page # 89
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Input current : 30 amps max.
Output voltage: 0 to 42 VDC.
Charge current: 0 to 14 ADC, 350 watts max with 20 to 36 VDC input.
0 to 7 ADC, 175 watts max with 10.5 to 19.9 VDC input.
Discharge current: 0 to 4 ADC, 60 watts max.
Non-operating conditions
40,000 ft. altitude.
-40 to 75 degrees C.
957. RH.
Operating conditions:
10,000 ft altitude.
0 to 50 degrees C.
95 7. RH max.
vibration 2g
shock 30g
unit is not watertight, splashproof, or dripproof.
Physical characteristics
size - 4 in. high, 8.75 in. wide, 14 in. deep.
weight - 12 pounds.
color - black.
case material - anodized or painted aluminum.
CASP OPERATORS MANUAL APPENDIX III Page # 90
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80
60
+I
5 10
CURRENT
i -4
12VDC input charging tLi is
CASP OPERATORS MANUAL APPENDIX III Page * 91
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70
60
L 50
LJ
40
0 30
20
42V 2 8,33A
I I I
1-_!11
CURREN
I I I
24VDC Input charging limits
CASP OPERATORS MANUAL APPENDIX III Page #t 92
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APPENDIX IV
QUICK REFERENCE GUIDE
Programmers password is at most 6 letters long, may not start with the following
letters:
and may not contain the letter "L" or spaces at all.
C - self test / calibration
D - initiates download
I - inspect battery tables
.L - latch.the display mode
P - print the display
R - enter recalibration mode
V - voltage mode
Printer specifications:
1200 BAUD
no parity
8 data bits
1 stop bit
auto line feed after CR
Serial connector (RS-232)
pin
2
- RXD
into CASP
3
- TXD
from CASP
6,20
- BUSY
from printer
7
- GND
Battery cable connector (CASP end):
pin 1 - red #16 AWG - battery positive
2 - blue #20 AWG - TCO sense (connect to red if not used)
3 - black #16 AWG - battery minus / ID resistor return
4 - resistor lead - ID resistor
CASP OPERATOR'S MANUAL Appendix IV - Page # 93
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CASP OPERATOR'S MANUAL Appendix IV - Page * 94
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0
INDEX
CASP OPERATORS MANUAL
Alpha-numeric keys . . . . . . . . . . . . . . . . . . . . . . . . 14,35t36
C, self test, calibration . . . . . . . . . . . . . . . . . . .36
D, download function . . . . . . . . . . . . . . . . . . . . . . . 36
It inspection . . . . . . . . . . . . . . . . . . . . . . . . 20,36,55
L, locks display . . . . . . . . . . . . . . . . . . . . . . . . . 36
P, prints display . . . . . . . . . . . ... . . . . . . 37
R, recalibration mode . . . . . 37
V, power supply mode . . . . . . 37,75
Analyzing, operation steps . . . . . . . . . . . . . . . . . . . . . 73
Battery/cable/program match . . . . . . . . . . . . . . . . . . . 20,22
Battery Cable tables 100-131 . . . . . . . . . . . . . . . 51,52,56
Battery name . . . . . . . . . . . . . . . . . . . . . . . . 56
Individual battery parameter table number . . 53
inspection . . . . . . . . . . . . . . . . . . . . . . . . . 55
print out . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Battery processing . . . . . . . . . . . . . . . . . . . . . . . . . . 19,25
ALT CHARGE KEY mode and cutoff . . . . . . . . . . . . . . . ... . 30
ANALYZE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33,48
ANALYZE charging . . . . . . . . . . . . . . . . . . . . . . . . . 33
^ ANALYZE . . . . . . . . . . . . . . . . . . . . . . . . . . i . 32,47
v ANALYZE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34,48
ANALYZE/RECOND key . . . . . . . . . . . . . . . . . . . . . . . . 31
CHARGE key charging . . . . . . . . . . . . . . . . . . . . . . 25,26,27
CHARGE key cutoff methods . . . . . . . . . . . . . . . . . . . . 25,27
constant current charge mode . . . . . . . . . . . . . . . . . . . 27
constant potential charge mode . . . . . . . . . . . . . . . . . . 27
DISCHARGE key mode and cutoff . . . . . . . . . . . . . . . . . . 25,31
reference section . . . . . . . . . . . . . . . . . . . . . . . . 25
f-1 sequential slow charging . . . . . . . . . . . . . . . . . . . . . 30,49
simultaneous slow charging . . . . . . . . . . . . . . . . . . . . 31,49
steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Battery types
lead-acid . . . . . . . . . . . . . . . . . . . . . . . . . . 27,29
nickel-cadmium . . . . . . . . . . . . . . . . . . . . . . . . . . 27,29
nickel-iron . . . . . . . . . . . . . . . . . . . . . . . . . . 29
silver-zinc . . . . . . . . . . . . . . . . . . . . . . . . . . . 27,30
Cables, battery . . . . . . . . . . . 17
connecting . . . . . . . . . . 21
ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
power supp i y . . . . . . . . . . . . . . . . . . . . . . . . . . . 17,75
Capacity measuring
charge amp-hours . . . . . . . . . . . . . . . . . . . . . . . . . 33
discharge amp-hours . . . . . . . . . . . . . . . . . . . . . . . 32
CASP OPERATORS MANUAL INDEX page * 95
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CASP
AC input power module . . . . . . . . . . . . . . . . . . . . . . 16
capabilities' . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
computer port . . . . . . . . . . . . . . . . . . . . . . . . . . 16
keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
LCD screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
microcomputer control module . . . . . . . . . . . . . . . . . . . 14
power input . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
processes, step-by-step . . . . . . . . . . . . . . . . . . . . . 69
tones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14,19
Charge categories . . . . . . . . . . . . . . . . . . . . . . 26
CHARGE key charging and cutoff combinations . . . . . . . . . . . . 28
Charging, operation steps . . . . . . . . . . . . . . . . . . . . . . 69
Checks . 20
batterylcable/program match . 20,22
during processing . . . . . . . . . . . . . 23
rail test . . . . . . . . . . . . . . . . . . . ... . 20
TYPE key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Computer user tables . . . . . . . 51
inspecting parameters . . . . . . . . 55
print-out . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Cutoffs
maximum, computer . . . . . . . . . . . . . . . . . . . . . . . . 28
standard, computer . . . . . . . . . . . . . . . . . . . . . . . . 28
temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
timed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
voltage triggered, timed . . . . . . . . . . . . . . . . . . . . . 29
Discharging, operation checks . . . . . . . . . . . . . . . . . . 72
Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,17
cables 17
DC input module option . . . . . . . . . . . . . . . . . . . . . . 17
discharger booster option . . . 17
printer option . . . . . . . . . . . 18
Facility
operation routine . . . . . . . . . . . . . . . . . . . . . . . . 70
programmer . . . . . . . . . . . . . . . . . . . . . . . . . . . 9,51
use diagram . . . . . . . . . . . . . . . . . . . . . . . . . 10
INDIVIDUAL BATTERY PARAMETER TABLES 000-019 . . . . . . . . . . . . . 53
ALT CHARGE amps . . . . . . . . . . . . . . . . . . . . . . . . . 65
ALT CHARGE time . . . . . . . . . . . . . . . . . . . . . . . . . 67
CASP OPERATORS MANUAL INDEX page # 96
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L
Ell
amp-hour rating . . . . . . .
charge amps . . . . . . . .
charge code . . . . . . . . .
charge time . . . . . . . . .
inspection . . . . . . . . . .
number of cells . . . . . . .
print-out, PARAMETER TABLES .
Keyboard . . . . . . . . . . . . .
Alpha-numeric keys . . . . . .
ALT CHARGE key . . . . . . . .
AMPS key . . . . . . . . . . .
ANALYZE/RECONDITION key . . .
CHARGE key . . . . . . .
DISCHARGE key . . . . . . . .
HISTORY key . . . . . . . . .
reference section . . . . . .
STOP CHAN key . . . . . . .
TYPE key . . . . . . . . .
UP or DN SHIFT key . . . . . .
VOLTS key . . . . . . .
YELLOW ARROW keys . . . .
Modules
AC input power module . . . .
DC input power module option .
Microcomputer control module .
Operation, step-by-step . . . . .
Power cord . . . . . . . . . . . .
Power failure . . . . . . . . . .
Power input . . . . . . . . . . .
Power supply . . . . . . . . . . .
current regulation mode . . .
diagram . . . . . . . . . . .
operation . . .
ratings . . . . . . . . . .
voltage regulation mode . . .
Power switch . . . . . . . . . . .
Pre-programmed custom parameters .
inspection . . . . . . .
print-out . . . . . . . . . .
warning . . . .
Print-out . . . . . . . . . .
cable * 0-31
cell tables
custom . . . . . . . . . . . .
. . . . . . . . . . . . . .
.
. 65
. . . . . . . . . . . . . . . .
.
. 64
. . . . . . . . . . . . .
.
. 66
. . . . . . . . . . . . . . . .
.
. 67
. . . . . . . . . . . . . . . .
.
. 64
. . . . . . . . . . . . . . . .
.
. 66
. . . . . . . . . . . . . . . .
.
. 53
.
15
.
35
. . . . . . . . . . . . . . . .
.
. 30p49
. . . . . . . . . . . . . . . .
.
. 39
. . . . . . . . . . . . . . . .
.
31,33,47
. . . . . . . . . . . . . . . .
.
. 26,45
. . . . . ... . . . . . . .
.
. 31,47
. . .
23,43
. . . . . .
.
. 35
. . . . . . . . . . . . . . . .
.
35
. . . . . . . . .
22,41
. . . . . . . . . . . . . .
.
. 36
38
'
22,37,55
. ... . . . . . . . . . . . .
. 16
. . . . . . . . . . . . . . . .
. 17
. . . . . . . . . . . . . . .
.
. 14
. . . . . . . .
.
. 69
. . . . . . . . . . . . . . .
.
. 12,21
. . . . . . . . . . . . . . . .
..
. 24
. . . . . . . . . . . . . . . .
.
. 13,16
. . .
75
. . .
76
. . . . . . . . . . . . .
.
. 10
.75
. . . . . . . . . . . . . . . .
.
. 75
. . . . . . . . . . . . . . . .
.
. 76
. . . . . . . . . . . . . .
.
16,21
. . . . . . . . . . . . . . .
11
. . .
51
. . . . . . . . . . . . . . . .
.
. 52
11
. .
11
52
53
. . . . . . . . . . . . .
.
. 11,52
CASP OPERATORS MANUAL INDEX page * 97
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m15C ^did . . . ? . . . ? . ? . . . ? ? . . . . ? ? ? ? . . ? ? vi
parameter tables . . . . . . . . . . . . . . . . . . . . . . . . 53
Printers
CHRISTIE, thermal option . . . . . . . . . . . . . . . . . . . . . 17
compatible . . . . . . . . . . . . . . . . . . . . . . . . ? . 16
Programmer password . . . . . . . . . . . . . . . . . . . . . . . ? 11,51
Rail tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Reconditioning Ni-Cads . . . . . . . . . . . . . . . . . . . . . . . . 34,48
Reconditioning operating steps . . . . . . . a . . . . . . . 74
reFLEX charging . . . . . . . . . . . . . . . . . . . . . . ? . . 26
Sequential slow charging . . . . . . . . . . . . . . . . . . . . . . . 30
Shared parameter table.099 . . . . . . . . . . . . . . . . . . . . 51
Display wait time . . . . . . . . . . . . . . . . . . . . . . . . 63
inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
pause time . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
power supply amperage . . . . . . . . . . . . . . . . . . . . . . 62
power supply voltage . . . . . . . . . . . . . . . . . . . . . . 62
print-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
ALT CHARGE time . . . . . . . . . . . . . . . . . . . . . . . . 63
Shared parameter table 090-093 . . . . . . . . . . . . . . . . . . . . 51
constant current charge cutoff . . . . . . . . . . . . . . . . . . 60
constant potential charge cutoff . . . . . . . . . . . . . . . . . 60
discharge voltage . . . . . . . . . . . . . . . . . . . . . . . . 59
inspection . . . . . . . . . . . . . . . . . . . . . . . . . . 58
print-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
rail voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Simultaneous slow charging . . . . . . . . . . . . . . . . . . . . . . 31
Summary screens . . . . . . . . . . . . . . . . . . . . . . . . . . 19,23,77
Warnings . . . . . . . . . . . . . . . . . . . . . . . 1,21,44,57,62,63,75,81
CASP OPERATORS MANUAL INDEX page # 98
U .
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C A S P I
PROGRAMMER'S MANUAL
C A S P 1
BATTERY CARE INSTRUMENT
CHARGER - ANALYZER - SEQUENCER - POWER SUPPLY
CHRISTIE ELECTRIC CORP.
20665 Manhattan Place
Torrance, California 90501, U.S.A.
PHONE: [phone]
Manual No. TD543-3V30
Software Version: 4.4
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U
WARNING
1. BEFORE INITIATING BATTERY PROCESSING:
THREE THINGS THE CASP OPERATOR MUST VERIFY BEFORE USING THE INSTRUMENT TO PROCESS
BATTERIES:
-- THAT THE PROPER CABLE IS BEING USED FOR EACH BATTERY BEING PROCESSED.,
-- THAT EACH CABLE NUMBER IS CALLING THE CORRECT BATTERY PARAMETER NUMBERS FROM
THE COMPUTER (these set values such as the charge and discharge current).2
-- THAT THE VALUES ENTERED IN THE PARAMETER TABLES ARE APPROPRIATE FOR THE
BATTERIES BEING CHARGED.2 s. ,
FAILURE TO VERIFY THESE ITEMS CAN RESULT IN EXCEEDING THE LIMITS OF THE BATTERY
BEING PROCESSED, CAUSING DAMAGE TO THE BATTERY OR EVEN ITS VIOLENT FAILURE.
2. PRIOR TO ANY USE:
The operator must verify that the programmed battery processing and power supply
parameters do not exceed the ratings in Appendix III. Failure to verify these items
can result in damage to CASP, even though CASP has extensive self-protecting
features.
3. DURING INITIAL PROCESSING:
At least when FIRST using CASP to process a type of battery not previously
processed at your facility, or when using a previously untried process on a
particular battery, the programmed parameters must be verified by observation: THE
BATTERY MUST BE MONITORED CLOSELY THROUGHOUT PROCESSING FOR EXCESSIVE HEATING OR
VENTING, ABNORMAL LOSS OF ELECTROLYTE, BULGING, OR OTHER FAULTY SIGNS.
f--~ If any faulty signs are observed, PRESS THE GREEN 'UP' SHIFT KEY, AND THEN THE RED
U
1.
Cable identification instructions are located in para. G-4.3.1
2.
Instructions for inspecting all the Parameter Tables are in para. H-3, of
c
the CASP Operators Manual and further described in the CAS? Proarammer's
Manual, para. BB-3.
3.
Instructions for programming all the parameter tables for a particular
C
battery are in the CASP Programmer's Manual, sections CC, DD, and EE.
CASP PROGRAMMER'S MANUAL Page i
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THE OPERATOR MUST BE SURE THE EQUIPMENT TO BE OPERATED IS CONNECTED TO CASP WITH
CABLES MARKED "P/S" OR 0098" FOR POWER SUPPLY CABLE.
WARNING: NEVER CONNECT BATTERIES TO CASP USING POWER SUPPLY CABLES.
5. FURTHER WARNINGS:
TO PREVENT ELECTRIC SHOCK, MISCALIBRATION OR DAMAGE TO YOUR CASP, NEVER REMOVE ANY
COVER. THERE ARE NO USER-SERVICEABLE PARTS INSIDE. REFER- ANY SERVICING NEEDS TO
CHRISTIE'S QUALIFIED SERVICE PERSONNEL.
The specifications contained in both the CASP Operator's Manual and CASP
Programmer's Manual are subject to change without notice. The contents of both these
documents are believed to be accurate. If errors are found, please notify Christie
Electric Corp. at the address shown on the title page. -
The following is a list of trademarks used within these documents:
reFLEX is a trademark of Christie Electric Corp:
Your CASP and its external equipment consist of:
N front microcomputer module with keyboard
A rear switcher type power module for AC input
A power cord for 120VAC
Six programmable output cables of your choice
(May include one or more power supply cables)
Optional equipment available:
Additional programmable battery or power supply cables
External discharge boosters
Snap-in printer module which fits between the front and
A DC input power module in lieu of the AC module.
A high voltage version of the power module.
CASP PROGRAMMER'S MANUAL Page ii
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CASP PROGRAMMER'S MANUAL
TABLE OF CONTENTS
SECTION AA
ABOUT CASP MANUALS
AA-1. THE OPERATOR'S MANUAL . . . . . . . . . . . . . . . . . . . I
AA-2. THE PROGRAMMER'S MANUAL . . . . . . . . . . . . . . . . . 1
SECTION BB
INTRODUCTION TO PROGRAMMING YOUR CASP
BB-1. YOUR CUSTOM, PRE-PROGRAMMED PARAMETERS . . . . . . . . . 2
BB-2. TURNING ON CASP . . . . . . ... . . . . . . . . . . . 2
BB-3. ACCESSING THE COMPUTER TABLES . . . . . . . . . . . . . . . 3
BB-4. ENTERING THE TABLE NUMBER OF YOUR CHOICE . . . . . . . . . 3
BB-5. STEPPING THROUGH, AND LEAVING THE COMPUTER TABLES . . . . . 3
BB-5.1. MOVING FROM ONE SCREEN IN A TABLE TO THE NEXT (3)
BB-5.2. MAKING TYPING CORRECTIONS ?(4)
BB-5.3. MOVING FROM ONE TABLE TO ANOTHER, OR LEAVING TABLES (4)
BB-6. ENDING A PROGRAMMING SESSION . . . . . . . . . . . . . . . 4
P BB-7. SUMMARY OF STEPS IN. PROGRAMMING . . . . . . . . . . . . . . 4
L
SECTION CC
CASP CABLES AND CABLE TABLE
2
CC-1. OUTPUT CABLES . . . . . . . . . . . . . . . . . . . . . . 6
CC-2. THE THIRTY-TWO UNIQUE BATTERY CABLE TYPES . . . . . . . . 6
CC-3. 32 CABLE TABLES . . . . . . . . . . . . . . . . . . . . . 7
CC-4. BATTERY CABLE TABLE PROGRAMMING EXAMPLE . . . . . . . . . 8
CC-4.1. STEPPING INTO BATTERY CABLE TABLE. . . . . . . . . .(8)
CC-4.2. ENTERING BATTERY NAME AND/OR MODEL NUMBER . . . . .(8)
CC-4.3. ENTERING THE INDIVIDUAL BATTERY PARAMETER
TABLE NUMBER . . . . . . . . . . . . . . . (9)
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DD-1. UNDERSTANDING THE SHARED PARAMETER TABLES . . . . . . . . . 10
DD-2. SHARED PARAMETER T@BLES 090 - 093 . . . . . . . . . . . . . 11
DD-3. PROGRAMMING EXAMPLE -- SHARED PARAMETER TABLES 090-093 . . 12
DD-3.1. STEPPING INTO SHARED PARAMETER TABLE . . . . . . . (12)
DD-3.2. ENTERING RAIL VOLTAGE VALUE . . . . . . . . . . . (12)
DD-3.3. ENTERING DISCHARGE VOLTAGE VALUE . . . . . . . . . (13)
DD-3.4. ENTERING NOMINAL VOLTAGE VALUE . . . . . . . . . . (13)
DD-3.5. ENTERING CONSTANT CURRENT CHARGE CUTOFF
VOLTAGE VALUE . . . . . . . . . . (13)
DD-3.6. ENTERING CONSTANT POTENTIAL CHARGE
VOLTAGE VALUE . . . . . . . . . . . . . (14)
DD-4. SHARED PARAMETER TABLE 099 . . . . . . . . . . . . . . . 14
DD-5. PROGRAMMING EXAMPLE -- SHARED PARAMETER TABLE 099 . . . 15
DD-5.1. STEPPING INTO SHARED PARAMETER TABLE
NUMBER . . . . . . . . . . . . . (15)
DD-5.2. ENTERING POWER SUPPLY VOLTAGE VALUE . . . . . (15)
DD-5.3. ENTERING POWER SUPPLY AMPERAGE VALUE . . . . :.. (15)
DD-5.4. ENTERING PAUSE TIME . . . . . . . . . . . ... . (16)
DD-5.5. ENTERING DISPLAY WAIT TIME . . . ... . . . . . (16)
DD-5.6. ENTERING "UP" SHIFT, "ALT CHARGE" TIME . . . . . . (17)
SECTION EE
CASP INDIVIDUAL BATTERY PARAMETER TABLES
EE-1. UNDERSTANDING THE INDIVIDUAL BATTERY PARAMETER TABLES .
EE-2. INDIVIDUAL BATTERY PARAMETER TABLES 000 - 019 . . . .
EE-3. PROGRAMMING EXAMPLE--INDIVIDUAL BATTERY PARAMETER TABLES
EE-3.1. STEPPING INTO INDIVIDUAL BATTERY PARAMETER TABLES
EE-3.2. ENTERING THE CHARGE AMPS VALUE . . . . . . . . .
EE-3.3. ENTERING DISCHARGE AMPS VALUE . . . . . . . . .
EE-3.4. ENTERING "ALT CHARGE" AMPS VALUE . . . . . . . .
EE-3.5. ENTERING AMP-HOUR RATING OF THE BATTERY !. . . .
EE-3.6. ENTERING THE NUMBER OF CELLS . . . . . . . . . .
EE-3.7. ENTERING CHARGE CODE . . . . . . . . . . . . . .
EE-3.8. ENTERING CHARGE TIME . . . . . . . . . . . . . .
EE-3.9. ENTERING "ALT CHARGE" TIME . . . . . . . . . . .
.
. 19
.
. 20
. 22
(22)
.
(22)
.
(22)
.
(23)
.
(23)
.
(23
.
(24)
.
(25)
.
(26)
L
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. CI. I AultROGRAr r
COMPLETE CASP PMMING EXAMPLE
BATTERY TO BE PROCESSED IN THIS EXAMPLE . . . . . . . . . 27
PUT CASP IN THE "READY" MODE . . . . . . . . . . . . . 27
ENTERING USER ACCESS CODE . . . . . . . . . . . . . . . . 27
ENTERING THE BATTERY CABLE TABLE VALUES . . . . . . . . . 27
ENTERING THE SHARED PARAMETER TABLE VALUES . . . . . . 28
ENTERING THE INDIVIDUAL BATTERY PARAMETER TABLE VALUES . . 28
ENDING PROGRAMMING . . . . . . . . . . . . . . . . . . 30
. SECTION GG
RECALIBRATING YOUR CASP
GG-1. EQUIPMENT REQUIRED FOR RECALIBRATION . . . . . . . . . 31
GG-2. TYPE AND ATTENUATOR CALIBRATION . . . . . . . . 31
GG-3. CHANNEL VOLTAGE CALIBRATION . . . . . . . . . . . . 31
GG-4. POWER SUPPLY CABLES . . . . . . . . . . . . . ... . . . 32
SECTION HH
SEPARATING THE CASP MODULES
HH-5. STEPS IN SEPARATION . . . . . . . . . . . . . . . . . 33
"-j HH-6. REASSEMBLY STEPS . . . . . . . . . . . . . . . . . . . . 33
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FIGURE 1. 32 Battery Cable Tables Number 100 to 131 . . . . . 7
FIGURE 2 Shared Parameter Tables Number 090 through 093 . . . 11
FIGURE 3 Shared Parameter Table Number 099 . . . . . . . . . 14
FIGURE 4. Individual Battery Parameter Tables Number 000
through 019 . . . . . . . . . . . . . . . . . . . . 20
FIGURE 5. "CHARGE" KEY Charge and Cutoff Combinations . . 24
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Li
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E,
SECTION AA
ABOUT CASP MANUALS
AA-1. THE OPERATOR'S MANUAL
The CASP Operator's Manual makes up the initial portion of this book and contains
many of the basic explanations and definitions for understanding your CASP. Before
attempting to use your CASP, you should read the Operator's Manual--particularly
these portions:
WARNINGS: Page i
Section B: How Your Facility Can Use CASP
Section C: Getting Acquainted with CASP
Section D: Understanding Processing Batteries with CASP
Section E: Steps in Processing Batteries with CASP
.Section I: Step-by-Step CASP Operation
AA-2. THE PROGRAMMER'S MANUAL
Your facility should designate someone familiar with the operation and care of
battery powered and DC powered equipment to be responsible for maintaining the
programmed values in your CASP's computer tables. This authorized person will use
this CASP Programmer's Manual to access CASP's internal computer tables employing the
PROGRAMMER PASSWORD.
The second portion of this book is the CASP Programmer's Manual. Both manuals are
arranged to help you find the information you need. Each has an index, lists of
figures and a table of contents.
The example settings and tables are based upon the standard 42 volt CAS?, and are
not necessarily appropriate for other models. See appendix III under the section for
your specific unit for limitations and ratings.
CASP PROGRAMMER'S MANUAL Section AA -- Page # 1
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INTRODUCTION TO PROGRAMMING YOUR CASP
BB-1. YOUR CUSTOM, PRE-PROGRAMMED PARAMETERS
In the rear pocket of this manual is a computer print-out of the values which have
been pre-programmed into your CASP's internal computer tables. Para. H-2 in the CASP
COMPUTER TABLE INSPECTION SECTION, in the CASP Operator's Manual will help you
interpret this print-out. Many tables are at least partially pre-programmed at
CHRISTIE for your industry or application.
These pre-programmed values can be inspected on the LCD screen, but not altered, by
entering the letter "1", the "Inspection" key. The YELLOW ARROW KEYS are used to
step from one screen to the next. (See Para. H-3, CASP Operator's Manual).
Whether you are inspecting or reprogramming the computer user tables, they are
summarized in the FIGURES in this manual. Each horizontal row in a FIGURE is one
computer parameter table. When you access a particular table number, you are
entering the left side of one of the FIGURES, and stepping to the right across one of
the rows with each press of the YELLOW RIGHT ARROW KEY.
Check the CASP Operator's Manual, Section G, KEYBOARD REFERENCE SECTION, should you
need more detailed information about any CASP key.
CASP is re-programmable to meet your needs, present and future. You can add to the
internal computer tables accessed by your PROGRAMMER PASSWORD. You can also type-over
any table your facility is not currently utilizing to make more room for needed
rechargeable battery choices. Your PROGRAMMER PASSWORD is located in an envelope
also in the rear pocket of this manual.
BB-2. TURNING ON CASP
Check to be sure the rear power switch (See FIGURE 4, Para. C-3.2., CASP Operator'=s
Manual) is in the off position.
Plug the CASP end of the power cord into the AC input socket. Plug the other end
of the power cord into the wall.
Connect cables for the batteries to be processed to the CASP channels. Hold the
white dot upwards while plugging the cable into the channel connector. (NOTE: The
white dot is a time saver; the connectors are keyed and cannot be plugged in
incorrectly.) Connect the correct battery to each cable.
Turn on the power switch.
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Press the GREEN "UP" SHIFT KEY followed by the RED "STOP CHAN" KEY to place CASP in
the "Ready" or "Idle" mode. (See CASP Operator's Manual, Para. G-1., about the "STOP
CHAN" KEY.) If you do not obtain the "Ready" message on the screen, repeat these
steps.
To gain access to the programming tables, enter your PASSWORD by pressing the
appropriate GREEN ALPHA-NUMERIC KEYS after the GREEN "UP" or "DN" SHIFT KEY, as
described in the CASP Operator's Manual, Para. G-2., about the GREEN SHIFT and
ALPHA-NUMERIC KEYS.
BB-4. ENTERING THE TABLE NUMBER OF YOUR CHOICE
Upon entering your PASSWORD, CASP will display the screen below. Type in the
number of the computer table you wish to access, using the GREEN ALPHA-NUMERIC KEYS.
Y
ou will be entering the left side of one row (a computer parameter table) of one of
0 the FIGURES in this manual.
1 Enter Table # CASP
003 1 SCREEN
-------------------------
BB-S. STEPPING THROUGH, AND LEAVING THE COMPUTER TAELES
L
0
0
a
BB-S.1. MOVING FROM ONE SCREEN IN A TABLE TO THE NEXT
Once the computer table number you wish to access has been selected, the YELLOW
RIGHT ARROW KEY is used to move left-to-right from one screen of the computer table
to the next. You will be stepping across one line in one of the FIGURES.
The YELLOW LEFT ARROW KEY may be used to back up letter-by-letter, right-to-left.
At the break on the left edge, between screens, pressing the LEFT ARROW KEY will
access the previous screen.
When you have completed checking or changing a particular table, repeated use of
the YELLOW RIGHT ARROW KEY will bring you back to the beginning Table Number Screen
shown above.
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To make a correction in something you have typed, press the YELLOW LEFT ARROW KEY
to back up, and then type in the correction.
BB-5.3. MOVING FROM ONE TABLE TO ANOTHER, OR LEAVING TABLES
Once you have returned to the Table Number Screen, you can access a different table
number for examination or changing by entering a new table number.
To leave a table in the middle, without returning to the initial screen, press the
RED "STOP CHAN" KEY. You will have exited the computer tables. Then you can re-enter
them using your PROGRAMMER PASSWORD again.
BB-6. ENDING A PROGRAMMING SESSION
You could turn CASP ;off at the power switch. This erases any information in the
YELLOW ?HISTORY" KEY's file.
If you wish to turn GASP off and retain the information on the currently connected
batteries in the "HISTORY" KEY's file, unplug the power cord from the AC input,
leaving the batteries connected. (This also saves the "HISTORY" KEY file during a
power failure.)
If you turned CASP off at the power switch accidentally, you can retain the
"HISTORY" KEY's file on the connected batteries by pressing the "HISTORY" KEY while
turning the unit back on.
BB-7. SUMMARY OF STEPS IN PROGRAMMING
--Turn CASP on
--Enter your PROGRAMMER PASSWORD to access computer tables, as described in
Para. BB-3.
--Access the BATTERY CABLE TABLE needed, according to Para. CC-4.1.
--Review the existing parameters or enter the correct parameters into that
BATTERY CABLE TABLE, as in Para. CC-4.2. to CC-4.3.
--Access the appropriate SHARED PARAMETER TABLE 090 through 093 for the battery
type to be processed, as in Para. DD-3.1.
--Review the existing parameters or enter the correct parameters into the SHARED
PARAMETER TABLE 090 through 093 for that type of battery, as in Para. DD-3.2. to
DD-3.6.
--Access SHARED PARAMETER TABLE 099, as in Para. DD-5.1.
--Review the existing parameters or enter the correct parameters into SHARED
PARAMETER TABLE 099, as in Para. DD-5.2. to DD-5.6. -
CASP PROGRAMMER'S MANUAL Section BB -- Page # 4
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--Access the appropriate INDIVIDUAL BATTERY PARAMETER TABLE, see Para. EE-3.1.
--Review the existing parameters or enter the correct parameters into the
INDIVIDUAL BATTERY PARAMETER TABLE. They describe the current to be used in
processing, the structure of the battery and the optimum type of processing for
that particular battery; see Para. EE-3.2 to EE-3.9.
--Terminate your programming session according to Para. BB-6.
--Monitor the first use of any newly entered parameters closely for signs of
excessive heating or venting, abnormal loss of electrolyte or bulging, or other
faulty signs.
NOTE: See Section FF, for a complete CASP programming example.
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CASP CABLES AND CABLE TABLE
CC-1. OUTPUT CABLES
CASP comes supplied with six output cables of your facility's choice. They may be
any combination of battery cables or power supply cables.
Each battery cable is marked with a number between 100 and 131. Battery cables
come two ways: with a battery connector, or with color-coded leads.
If a battery cable has color-coded leads, red indicates plus (+), black is minus
(-). If there is a third lead, it is blue. It will connect to a compatible battery
temperature sensing terminal. If the battery has no such terminal, connect the blue
i lead to the red lead.
Power supply cables are marked P/S or 098. Power supply cables have two leads with
alligator clips. Again, red is plus (+) and black is minus (-).
CC-2. THE THIRTY-TWO UNIQUE BATTERY CABLE TYPES
BATTERY CABLE TABLES 100 to 131 correspond to thirty-two battery cables, each with
a different computer ID. Each of these tables ties an INDIVIDUAL BATTERY PARAMETER
TABLE (Tables 000 to 019) to a particular BATTERY CABLE TABLE.
To establish parameters for a new battery type, you access the computer table and
type in the BATTERY CABLE TABLE NUMBER on the Table Number Screen. If your CASP
CABLE TABLE does not have any free numbers from 100 to 131 to enter a new battery for
processing, you can choose one you do not use often and type-over it.
Para. CC-3, FIGURE 1, 32 BATTERY CABLE TABLES NUMBER 100 TO 131, contains an
example of the partially programmed set of parameters for the thirty-two cables.
Your custom programmed set may or may not be identical, depending on your particular
industry or requirements.
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CC-3. 32 CABLE TABLES
CABLE
INDIVIDUAL
PARAMETER
TABLE NO.
BATTERY NAME
TABLE NO.
100
USER ASSIGN
019
101.
USER ASSIGN
019
102
USER ASSIGN
019
103
USER ASSIGN
019
104
USER ASSIGN
019
105
USER ASSIGN
019
106
Christie ERG
000
107
Christie ER6
001
108
Christie HR1
109
Christie KR1
003
110
Christie KR2
002
Christie KS11
003
112
Christie KSI2
002
113
USER ASSIGN
019
114
USER ASSIGN
019
115
USER ASSIGN
019
116
USER ASSIGN
019
117
USER ASSIGN
019
118
USER ASSIGN
019
119
USER ASSIGN
019
120
USER ASSIGN
019
121
USER ASSIGN
019
122
USER ASSIGN
019
123
USER ASSIGN
019
124
USER ASSIGN
019
125
USER ASSIGN
019
126
USER ASSIGN
019
127
USER ASSIGN
019
128
USER ASSIGN
019
129
USER ASSIGN
019
130
USER ASSIGN
019
131
USER ASSIGN
019
32 Battery Cable Tables Number 100 to 131
example which is described in detail in section CC-4.
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CC-4.1. STEPPING INTO BATTERY CABLE TABLE
--------------------------
Enter Table # 11
108 -
--------------------------
YELLOW
BATTERY CABLE TABLE NUMBER 108 (for cable number 108) has been entered as an
example. You will be entering the left side of FIGURE 1. Use the YELLOW RIGHT ARROW
KEY to move to the next screen of the CABLE TABLE.
Check to be sure the number on the connected cable matches the number on the
screen.
CC-4.2. ENTERING' BATTERY NAME AND/OR MODEL NUMBER
YELLOW
Enter Battery Name _____>
I CHRISTIE HR1
--------------------------
On this screen you either check to see that the correct battery name and/or model
number is entered, or type-over the "+" and the following spaces on the second line
of the screen in order to enter a new battery for processing. The name and/or model
number can have up to 13 characters.
If you are entering a new battery, you will have to adjust the parameter number
also. See Para. CC-4.3.
Use the "." KEY to enter a space.
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_L! CC-4.3. ENTERING THE INDIVIDUAL BATTERY PARAMETER TABLE NUMBER
Enter Param. Table #
002
--------------------------
This step is the connection between the cable used to process the battery and the
program with which CASP will process the battery.
fl It is essential to choose the correct INDIVIDUAL BATTERY PARAMETER TABLE. Para.
~1 EE-3 gives details necessary for this choice.
WARNING: IMPROPER INDIVIDUAL BATTERY PARAMETER TABLE NUMBER ENTERED HERE MAY RESULT
IN BATTERY FAILURE,:POSSIBLY VIOLENT.
When you are typing-over a new battery entry, you will have to enter the correct,
appropriate INDIVIDUAL BATTERY PARAMETER TABLE NUMBER for that battery. Wherever you
c
see "019" to the right of."+", you will have to adjust the INDIVIDUAL BATTERY
PARAMETER TABLE being called out. "019" may be the correct table for some batteries,
but most will need to be changed.
One set of parameters can apply to more than one battery model--ones that are
similar electrically, but different mechanically.
For example, Christie models KS12, KR2 and HR1 all have 12 ni-cad D-cells. In
Para. CC-3, FIGURE 1, 32 BATTERY CABLE TABLES NUMBER 100 TO 131--each of these models
is entered, but the same INDIVIDUAL BATTERY PARAMETER TABLE, 002, is used for all
three models. They will all be processed according to the set of parameters in the
INDIVIDUAL BATTERY PARAMETER TABLE 002.
Use the YELLOW RIGHT ARROW KEY to return to the Table Number Screen.
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CASP SHARED PARAMETER TABLES
DD-1. UNDERSTANDING THE SHARED PARAMETER TABLES
The computer tables in this section are called "SHARED" because they establish
parameter sets for whole groups of batteries, such as settings common to all ni-cads
or all silver-zinc batteries. These are SHARED PARAMETER TABLES numbered 090 through
SHARED PARAMETER TABLE number 090 must be reserved for silver-zinc batteries or any
batteries which must be charged with constant current and voltage cutoff.
Ordinarily, upon receipt of your CASP, SHARED PARAMETER TABLE 093 will be blank,
enabling you to program some other group of rechargeable batteries there, as
required.
Para. DD-2., FIGURE 2,=contains the SHARED PARAMETER TABLES 090 through 093. Each
line in FIGURE 2 corresponds to one SHARED PARAMETER TABLE. The example, stepped
through from left to right in Para. DD-3,' is marked with an arrow.
Another SHARED PARAMETER TABLE, 099, sets parameters for other aspects of CASP use,
such as those which regulate power supply operation and the time the LCD display
remains on.
Para. DD-4, FIGURE 3, shows SHARED PARAMETER TABLE 099 and Para. DD-5 contains the
programming example for this table.
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UU-,Z. bt1AKtL r AKArit I tK I AI~Ltb U7V - V J l
---------------------------------------------------------------------
:: VOLTS PER CELL
-----------------------------------------------
::"RAIL": CONSTANT: CONSTANT
SHARED :: MAX. : CURRENT POTENTIAL:
PARAMETER: :: VOLTS:DISCHARGE NOMINAL: CHARGE 1 CHARGING
TABLE NO.: BATTERY ::DURING: (CUTOFF): VOLTS CUTOFF VOLTAGE
TYPE ::CHARGE: VOLTAGE :PER CELL: VOLTAGE
---- ------------------------------------------------------------------
f
1 1 - 1 1 t I 1 1 1
1 - 1 1 1 1 - 1 1 / $
090 Silver-Zinc:: 2.10 1.10 1.50 2.00 2.17**
1 1 I I t t 1 1 1
1 $ 1 1 1 - i - 1 1 - 1
--------------------------------------------------------------------
1 1 1 1 1 t 1 1 -
I 1 - 1 1 1 / - 1 - 1 1
091 : Ni-Cads 2.50: 1.00 1.20 : 0.50* 1.55
I 1 1 1 1 $ 1 1
-----------------------------------------------------------------
1 I I 1 1.
I I 1 1 1 1 1 1 1
092 Lead-Acid :: 3.00 1 1.80 : 2.00 : 0.50* : 2.40 :
1 t 1 1 1 t 1 / 1
1 i 1 1 1 1 1 i 1
---------------------------------------------------------------------
' It 13
093 : **** 1: 0.50: 0.50 1 0.50 0.50 1 0.50
0
a
0
0
0
0
0
FIGURE 2 Shared Parameter Tables Number 090 through 093
The arrow indicates the example which is described in detail below.
* Values in this table cannot be zero or blank. "0.50" has been entered
instead.
** The value is actually an extension of table 092. It is the float voltage
for lead-acid batteries, (charge code G) and is not used for silver-zinc
batteries, even though it is in table 090.
*** This row has no battery group defined; battery groups to be entered as
required.
NOTE: Values in this table cannot be blank or zero. "0.50" has been entered
instead. The maximum range for these values is 0.50 to 3.00.
CASP PROGRAMMER'S MANUAL Section DD - Page * 11
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CELL ======== ::1)RAIL: 2) DISC 3) NOM 4) CC 5) CP
 nn_7 oorn^o AMMYk1v CVAMDI C -- CUADCfl DADAMCTCD TADI CC A.A - n00
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YELLOW
--------------------------
Enter Table #
091 /
--------------------------
SHARED PARAMETER TABLE NUMBER 091, for processing nickel-cadmium batteries, has
been entered below as an example. You will be entering the left side of FIGURE 2, as
indicated by the arrow.
To determine which SHARED PARAMETER TABLE NUMBER to enter for which battery groups,
see Para. DD-2., FIGURE 2, SHARED PARAMETER TABLES 090 THROUGH 093. There is no
screen for "Type of Battery".
Use the YELLOW RIGHT ARROW KEY to move to the next screen of the SHARED PARAMETER
TABLE.
NOTE: All entries in the shared parameter tables must contain 3 digits plus a
decimal point in the form x.xx - the maximum range is 0.50 to 3.00.
DD-3.2. ENTERING RAIL VOLTAGE VALUE
--------------------------
Enter Rail V/Cell
2.50
--------------------------
The 'rail" value is the maximum expected voltage per cell subsequent to a current
test pulse and during charging. It is this value against which each battery's
impedance is checked during the "rail test". (See also Para. D-2.1. and H-3.4. in
the CASP Operator's Manual.)
CAUTION:The "rail test" is a safety factor. Ordinarily, the value on this screen
should not be changed by the programmer. "Rail" voltage must NEVER exceed 3.00.
If processing repeatedly terminates for a particular battery, showing a star ":"
and the letters "Op" when the YELLOW "HISTORY" KEY is pressed, it indicates that the
battery has repeatedly failed the "rail test". You might consider raising the "rail"
voltage slightly--if all other parameters have been verified. "Op" can also indicate
an open circuit.
CASP PROGRAMMER'S MANUAL Section DD -- Page # 12
LJ
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 Declassified in Part - Sanitized Copy Approved for Release 2012/10/16: CIA-RDP09-02457R000100850001-2
-1 Enter CP V/Cell
1 1.55
This parameter defines the voltage per
charging.
cell applied in constant potential (CP)
NOTE:This value is not applicable to silver-zinc batteries (SHARED PARAMETER TABLE
090). Its location in FIGURE 2 is programmed for another use--the value entered here
in TABLE 090 is the "Maintenance", or "Float", voltage used only in Category "G"
charging after the cycle has completed its charging.
Press the YELLOW RIGHT ARROW KEY to return to the Table Number Screen.
DD-4. SHARED PARAMETER TABLE 099
------------------------------------------------------------
POWER SUPPLY 11 ::
1 SHARED 11------------------11 PAUSE ::DISPLAY WAIT:: "UP" SHIFT (*)
:PARAMETER:: :1 TIME :: TIME 1: ALT CHARGE TIME
:TABLE NO.:: VOLTS AMPS (MIN.) 1: (1/10 SEC.):: HRS. 1 MIN.
-----------------------------------------------------------------------:
MISC. ITEM : ITEM 11 ITEM :: ITEM ITEM
print: DATA :1 # 14 # 15 1: # 6 :: # 1 # 16
out ------------------------------------------------------------------
c
13.5 : 10.0 1:
150 11 14 : 00
FIGURE 3 Shared Parameter Table Number 099
The arrow indicates the example which is described in detail in section DD-5.
CASP PROGRAMMER'S MANUAL Section DD -- Page # 14
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VU-3..5. tN 1 t\1IVU L1Jl.rIHK0C VUL 1 HUt VHLUC
YELLOW
--------------------------
Enter Disch V/Cell 1 _____>
1.00 I /
--------------------------
This parameter defines the cutoff voltage per cell during discharge. The cutoff
voltage for the battery or pack will be this value times the number of cells in the-
battery. For ni-cads, the discharge voltage value is about one volt per cell.
Press the YELLOW RIGHT ARROW KEY to move to the next screen.
DD-3.4. ENTERING NOMINAL VOLTAGE VALUE
--------------------------
Enter Nominal V/Cell
1.20
--------------------
YELLOW
The number of nominal volts per cell will be printed on the battery or pack. For
ni-cads, it is typically 1.2 or 1.25 volts per cell. This voltage for other types is
2 volts for lead-acid and 1.5 volts for silver-zinc.
DD-3.5. ENTERING CONSTANT CURRENT CHARGE CUTOFF VOLTAGE VALUE
YELLOW
Enter CC V/Cell 1
I 0.50 /
This parameter defines the voltage per cell at which charging will terminate in
constant current (CC) charging. For silver-zinc batteries this value is typically
2.00 volts. For ni-cads, "0.50" is entered here, in lieu of leaving it blank.
CASP PROGRAMMER'S MANUAL Section DD"-- Page # 13
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0
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DD-5. PROGRAMMING EXAMPLE -- SHARED PARAMETER TABLE 099
DD-5.1. STEPPING INTO SHARED PARAMETER TABLE NUMBER
El
--------------------------
Enter Table #
099
--------------------------
YELLOW
SHARED PARAMETER TABLE NUMBER 099, programmed to set parameters for other aspects
of CASP use, is described below.
Use the YELLOW RIGHT ARROW KEY to move to the next screen of SHARED PARAMETER TABLE
099.
ENTERING POWER SUPPLY VOLTAGE VALUE
YELLOW
--------------------------
Enter P/S Volts
13.5 /
-------------------------
The power supply will operate at a regulated voltage of 13.5 volts. WARNING: DO
NOT EXCEED THE VALUES LISTED IN APPENDIX III.
Use the YELLOW RIGHT ARROW KEY to move to the next screen of SHARED PARAMETER TABLE
099.
NOTE: All volts entry must contain 3 digits plus a decimal point in either 1 of 2
formats, x.xx or xx.x - Examples: 5 volts enter as 5.00, 28 volts enter as 28.0, 9.2
volts enter as 9.20
DD-5.3. ENTERING POWER SUPPLY AMPERAGE VALUE
YELLOW
Enter P/S Amps 1
10.0 /
--------------------------
The power supply will operate at the defined regulated voltage with 10 amperes
current limiting. WARNING: DO NOT EXCEED THE VALUES LISTED IN APPENDIX III.
Use the YELLOW RIGHT ARROW KEY to move to the next screen of SHARED PARAMETER TABLE
099.
NOTE: All amps entry must contain 3 digits plus a decimal point in either 1 of 2
formats x.xx or xx.x - Examples: 5 amps enter as 5.00, 14 amps enter as 14.0, 7.5
0
amps enter as 7.50, 1/2 amp enter as 0.50.
CASP PROGRAMMER'S MANUAL Section DD -- Page # 15
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YELLOW
-------------------------- \
' Enter Pause time I =====>
001 /
Enter the number of minutes you want CASP to pause between the discharge and the
charge phases of the ANALYZING cycles available. The example shows a one minute
pause. The maximum time you can enter here is 255 minutes.
Use the YELLOW RIGHT ARROW KEY to move to the next screen of SHARED PARAMETER TABLE
099.
NOTE: Pause time must contain 3 digits - kExamples: 15 minutes enter as 015, 1 hour
enter as 060.
DD-5.5. ENTERING DISPLAY WAIT TIME
YELLOW
{ Enter Dsp Wait Time 1 =====>
150 /
--------------------------
The CASP screen displays information for a period of time, and then turns off. On
this screen you enter the time (in tenths of seconds) you would like information such
as voltage, current, type or history data to remain displayed on the screen. In the
example, "150" indicates that the information will be displayed for 15 seconds. The
maximum number of tenths of seconds you can enter here is 255, or 25.5 seconds.
Para. G-2.1. in the CASP Operator's Manual describes how to lock the display so
that it remains on.
Use the YELLOW RIGHT ARROW KEY to move to the next screen of SHARED PARAMETER TABLE
099.
NOTE: Display wait time must contain 3 digits - Example: 5 seconds enter as 050.
CASP PROGRAMMER'S MANUAL Section DD -- Page # 16
F,
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 Declassified in Part - Sanitized Copy Approved for Release 2012/10/16: CIA-RDP09-02457R000100850001-2
: DD-5.6. ENTERING "UP" SHIFT. "ALT CHARGE" TIME
Enter ^Alt Chrg Time
1400
This parameter defines the length of time CASP's nearly simultaneous slow charging
cycle will take. This cycle is described in the CASP Operator's Manual, Para. F-4.2.,-
in the BATTERY PROCESSING REFERENCE SECTION. It is accessed using the GREEN 'UP"
SHIFT KEY followed by the BLUE "ALT CHARGE" KEY (see Para. G-5.4.2., in the KEYBOARD
REFERENCE SECTION, CASP Operator's Manual.)
The "^" indicates the "UP" SHIFT process.
The first two digits entered are the HOURS and the second two digits entered are
the MINUTES. In the example the cycle will take 14 hours and zero minutes.
CAUTION:"UP" SHIFT, "ALT CHARGE" TIME APPLIES TO ALL BATTERIES AT THE SAME TIME.
THEREFORE, THE "ALT CHARGE" CURRENT MUST BE 1/10 AH ON ALL BATTERIES.
Use the YELLOW RIGHT ARROW KEY to return to the Table Number Screen.
NOTE: ALT charge time entry must contain 4 digits. Examples: 25-minutes enter as
0025, 2 hours and 16 minutes enter as 0216, 12 hours and 30 minutes enter as 1230.
n HnNl I "\ VlmI 111""\ v I K.i.vnL. .JCL V a v4I Vu I 44,C n -a.
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CASP PROGRAMMER'S MANUAL Section DD -- Page # 18
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SECTION EE
CASP INDIVIDUAL BATTERY PARAMETER TABLES
EE-1. UNDERSTANDING THE INDIVIDUAL BATTERY PARAMETER TABLES
These tables apply to particular models or types of batteries, defining the
battery's number of cells, ampere-hour rating, etc. However, one set of these-
parameters can apply to more than one battery model--ones that are similar
electrically, but different mechanically. These are the INDIVIDUAL BATTERY PARAMETER
TABLES, numbered 000 through 019, and shown in Para. EE-2, FIGURE 4.
It is essential to verify the parameters being set by this group of tables, as they
govern the way a connected battery is processed. The INDIVIDUAL. BATTERY PARAMETER
TABLE number on the left side of FIGURE 4 is the identifying connection with the
BATTERY CABLE TABLE you are. using. It is entered in the right hand side of the
BATTERY CABLE TABLE.
Your CASP unit may contain a different table from that shown in FIGURE 4, with more
(or different) custom pre-programmed battery types entered. Check the print-out from
the back pocket of this manual to determine exactly what has been pre-programmed into
your CASP's INDIVIDUAL BATTERY PARAMETER TABLES. Para. H-2 of the CASP 0Derator's
Manual, "Understanding Your Custom Computer Print-Out", contains-the relationship
between the FIGURES in this manual and the headings on the computer print-out.
WARNING:TO AVOID DAMAGE TO YOUR CASP UNIT OR A BATTERY FAILURE--POSSIBLY VIOLENT--YOU
MUST:
-FOLLOW ALL THE INSTRUCTIONS HERE IN DETAIL
--KEEP THE PARAMETERS ENTERED WITHIN THE LIMITS DEFINED IN APPENDIX III
--WHEN ALTERATIONS SEEM NECESSARY, BE SURE TO FOLLOW THE GUIDELINES GIVEN AND/OR
CONTACT CHRISTIE FOR ADVICE
CASP PROGRAMMER'S MANUAL Section EE -- Page * 19
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 FF-?_ INDIVIDUAL BATTERY PARAMETER TABLES 000 - 019
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--------------- - - ----- - ------ - - ------ - -
INDIVIDUAL 11 I ALTERNATE I AMP I N0. 1 CHARGE FAST/STNDROI ALT
1 BATTERY 1I CHARGE DISCHARGE 1 CHARGE I I I CHARGE CHARGE I
PARAMETER I1 AMPS AMPS I AMPS 1 HOUR 1 OF I CODE 1 TIME I TINE 1
1 TABLE NO. II I 1 I I I SEE EE-3.7 1 1 HRS 1 MIN I
------------------------------------------------------------ ------------ - -- ---
print-: PARAMETER CHARGE I DISCHARGE 1 LOW RATE I AMP I I OF I CHARGE : CHARGE I LOW RATE
out =>I TABLE NO. UU CURRENT! CURRENT CURRENT I HOURS ',.CELLS : CODE 1 TINE I TIME
000 1I 9.0 1 1.13 1 0.23 1 2.25 I 10 I A 191 1 N 1 023 1 16 1 00 1
----------------------------------------------------------------------- -
001 II 14.0 2.00 1 0.40 I 4.00 1 10 1 A 1 91 1 M 1 023 1 16 1 00 1
002 11 14.0 1 2.00 1 0.40 1 4.00 1 12 1 A 1 91 1 M 1 023 1 16 1 00 I
----------------------------------------;---------------------
003 1I 14.0 2.00 1 0.40 1 4.00 1 11 I A 191 1 M 1 023 16 1 00 1
I 004 I1 I I I I I I 1 I I 1 00 1
- - -------- --- - -- - - ------
1 005 II I I I I 1 I 1 I I 1 00 I
- - - ---------------- - - -----
1 006 1I 1 I I 1 1 I 1 I I 1 00 I
007 1I 1 1 1 I 1 I I I I 100 I
008 I1 I - I 1 I 1 I I I 1 1 00 I
1 009 I1 I I 1 I 1 I I I 1 1 00 I
------------- -------- ------------
I 010 I I I I I I I I I I I.
011 II 1 1 1 I 1 I I I I
I
I Olt II 1 1 1 I I I 1 I I 1 00 I
013 II I I I I I I I I I 100
I
--------- - - - - - -- - ----
I 014 I1 I I I I I I I I I 100 I
- - - --- - -- - ------------- - ------
I 015 1I I I 1 1 1 I I I i 1 00 1
-------------------------------- --------------------------------
I 016 I1 I I I 1 1 1 1 I I 100 I
----------- ----------- ------------- ----- ---------------- -- ------- ----
011 II 1 I I 1 I 1 I I I 100 I
I
----------------- ----- ----------------- ----------------- -----------
' 018 II I I I I I I 1 1 I 100 I
I 019 1I 1 I 1 I 1 I I I 1 1 00 I
FIGURE 4.a Individual Battery Parameter Tables Number 000 through 019
For standard CASP and CASP 1DC.
The arrow indicates the example which is described in detail in section EE-3..
CASP PROGRAMMER'S MANUAL Section EE -- Page #i 20
0
0
0
0
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 ..h
-------------------------------------------------------------------------------------------------
INDIVIDUAL It 1 ALTERNATE 1 AMP 1 NO. 1 CHARGE :FAST/STNDRDI ALT
BATTERY I1 CHARGE DISCHARGE 1 CHARGE 1 1 1 CHARGE CHARGE 1
PARAMETER 11 AMPS AMPS AMPS 1 HOUR 1 OF CODE TIME 1 TIME
TABLE NO. SEE EE-3.7 1 HRS 1 MIN
---------- - ----------- - ---- - - ------------------ - ------
print-1 PARAMETER :: CHARGE : DISCHARGE LOW RATE : AMP 1 # OF 1 CHARGE I CHARGE LOW RATE I
out =>: TABLE NO. 11 CURRENT: CURRENT 1 CURRENT I HOURS 1 CELLS 1 CODE I TIME TIME
1 000 1: 9.0 : 1.13 1 0.23 1 2.25 1 10 A 1 91 : M : 023 1 16 1 00
1 001 :1 10.0 2.00 1 0.40 1 4.00 1 10 1 A: 91 1 M 1 030 1 16 1 00
--------------------------------------------------------------------------------------------------
1 002 11 10.0 1 2.00 1 0.40 1 4.00 1 12 1 A 1 91 1 M 1 030 1 16 1 00
003 :: 10.0 2.00 : 0.40 : 4.00 1 11 1 A : 91 1 M 1 030 1 16 : 00
1 004 1 : 1 1 1 1 1 1 1: I 1 00 It
------------------------------------------------------------------------------
: 005 00 :
1 006 :: 1 1 1 1 : 1 : : : : 00 1
----------- -- - ------------------------------------------------
007 1: 1 00 I
- -- - - -----------------------------------------
Md ? , 11 - , i , . , , , ,
---- -------- - - - - --- - -------- - ---- - ----------- - -- - -- - --- - ---- - - - ----- - - - - -
MO 1, 11 11 1 . . . . . . . ,
1 {N7 ? . i . . . , . , . , 00 ,
- ----------------- - -- - - ----------- - - -- - -
: 010 :: 1 I 1 I 1 : I 1 I : 00 I
- -------------------------------------
I 011 00 I
-----------------------------------
I 012 I: 1 : 1 100 I
--- -------------------------------------------
: 013 II I I 1 I I I 1 I : 100 I
---- ------------------ ------------------ - --------- --------- ------------------- --- ---
: 014 1: 1 I 1 I 1 I I I I 1 00 I
- - ------ - ---------------------------------- - - - --
- ----------------------------------
I 016 1I I I : : I I I I I : 00 I
------------------------ - --------
----------------------------
I Ole I: It It 1 1 : I I 1 I 100
.[
019
I
----------- -------------- - --------- - - ------ - -- - , ---- - ---
FIGURE 4.b Individual Battery Parameter Tables Number 000 through 019
For CASP 1H.
The arrow indicates the example which is described in detail in section EE-3.
CASP PROGRAMMER'S MANUAL Section EE -- Page # 21
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EE-3. PROGRAMMING EXAMPLE--INDIVIDUAL NAIftKY t'AKAI1tItK If Ltn
EE-3.1. STEPPING INTO INDIVIDUAL BATTERY PARAMETER TABLES
YELLOW
--------------------------
Enter Table #
002 /
The example was entered by typing INDIVIDUAL BATTERY PARAMETER NUMBER "002" over
existing numerals. You will be entering the left side of FIGURE 4, as indicated by
the arrow.
Use the YELLOW RIGHT ARROW KEY to move to the next screen of INDIVIDUAL BATTERY
PARAMETER TABLE 002.
EE-3.2. ENTERING THE CHARGE AMPS VALUE
Enter Charge Amps
14.0
--------------------------
YELLOW
This parameter defines the amperage with which the connected battery will be
charged.
Press the YELLOW RIGHT ARROW KEY to move to the next screen.
NOTE: All amp entries must be 3 digits plus a decimal point in either one or two
formats x.xx or xx.x - Example: 200 amps enter as 0.20, 9.5 amps enter as 9.50, .35
amps enter as 0.35, 12 amps enter as 12.0, 4.22 amps enter as 4.22
EE-3.3. ENTERING DISCHARGE AMPS VALUE
YELLOW
-------------------------- \
Enter Discharge Amps 1
2.00 1 /
--------------------------
This parameter defines the amperage with which CASP will discharge the connected
battery whenever that process is programmed into a cycle.
Press the YELLOW RIGHT ARROW KEY to move to the next screen.
CASP PROGRAMMER'S MANUAL Section EE -- Page # 22`
El
Li
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EE-3.4. ENTERING "ALT CHARGE" AMPS VALUE
--------------------------
Enter Alt Chrg Amps
0.40
--------------------------
YELLOW
\
When CASP is slow charging batteries with the "ALTERNATE CHARGE" method, it will
use this average amperage to do so. On the next screen you enter the ampere-hour
rating of the battery being programmed. The Alt Charge Amps entered here must
typically be 1/10 OF THE AMP-HOUR (AH) RATING.
Press the YELLOW RIGHT ARROW KEY to move to the next screen.
EE-3.5. ENTERING AMP-HOUR RATING OF THE BATTERY
YELLOW
--------------------------
Enter Amp Hour 1 _____>
4.00 /
-------------- ---------
Enter the amp-hour rating of the battery to be processed. It will usually be
printed on it.
Press the YELLOW RIGHT ARROW KEY to move to the next screen.
EE-3.6. ENTERING THE NUMBER OF CELLS IN THE BATTERY
YELLOW
--------------------------
Enter # of Cells f
12 /
Enter the number of cells within the battery. Be sure it corresponds to the number
of cells in series between the terminals connected to it. Double check by measureing
the battery voltage using the YELLOW "VOLTS" KEY. It should read approximately equal
to the number of cells multiplied by the nominal voltage per cell (Para. DD-3.4.).
This voltage is 1.2 or 1.25 volts for ni-cads, 2 volts for lead-acid and 1.5 volts
for silver-zinc. NOTE: If the number of cells is less than 10 enter a 0 first -
Example: 4 cells enter as 04.
Press the YELLOW RIGHT ARROW KEY to move to the next screen in INDIVIDUAL BATTERY
PARAMETER TABLE 002.
CASP PROGRAMMER'S MANUAL Section EE -- Page # 23
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EE-3.7. ENTERING CHARGE CODE
YELLOW
--------------------------
1 Enter Charge Code
I A 91 M
-----------------
The charge code is the key to appropriate battery charging with CASP. It sets both
the preferred charging method (e.g., reFLEX, constant current, constant potential)
and the primary Charge Cutoff Category A-L being applied (e.g., computer
state-of-charge, timed, voltage, temperature). Determining the charge code correctly
is most vital. It has three parts.
PART 1. CHARGE CUTOFF CATEGORY:
Para. F-3, "CHARGE" KEY Charge and Cutoff Combinations, in the BATTERY PROCESSING
REFERENCE SECTION of the CASP Operator's Manual describe the categories (lettered A
through L), and the batteries to which they can be applied. They are summarized in
FIGURE 5, below.
PRIMARY CHARGE CUTOFF METHOD
-- --------------------------------------------------------- '
CHARGING CHARGE CURVE - 1 VOLTAGE 1
METHOD I------------------- TIMED VOLTAGE TEMPER-1 TRIGGERED
1 STANDARD MAXIMUM 1 I ATURE TIME
1 1 1 1 1 1
I 1 1 1
reFLEX A I B L I -- -- I
1 1 1 1 1 I
1 / I 1 1
------------1----------1---------1-------1---------I-------- -----------
1 Constant I
I .1 1 K 1 C D E or F H
1 I I I 1 1 1
Current
' ------------ 1 i --------- - ' --------- ' -- ----- ' --------- ' --- --- -- ' --------- -
1 t i 1
Constant I I I I I 1
Potential I
----------------------------------------------------------------------
FIGURE 5. "CHARGE" KEY Charge and Cutoff Combinations
NOTE: Categories H and I are not available in Version 4.4, but will be available
in future releases.
CASP PROGRAMMER'S MANUAL Section EE - Page * 24
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Second, the SHARED PARAMETER TABLE., 090 through 093, being used is ?ntered.
PART 3. MINUTES OR HOURS
The next parameter to be entered (Para. EE-3.8) deals with CHARGE TIME. The letter
"M" or "H" entered here, for the third part of the CHARGE CODE, indicates whether the
CHARGE TIME is in minutes (M) or hours (H).
Press the YELLOW RIGHT ARROW KEY to move to the next screen in INDIVIDUAL BATTERY
? PARAMETER TABLE 002.
UJI
. EE-3.8. ENTERING CHARGE TIME ("CHARGE" KEY CHARGING)
YELLOW
--------------------------
Enter Charge Time ==-=>
025 /
KEY charge) a connected battery, if not turned off earlier by the---computer sensing.
Then, this time is just a back-up to the primary means of terminating charging. The
units are in minutes, if indicated by an "M" in the previous screen, or hcurs, if an
(30 min for CASP 1H)
The charge time entered here indicates how long CASP will standard charge ("CHARGE'
RH"?
The maximum number of minutes which can be entered here is 255.
If a longer time needs to be entered, the number should indicate the number of
hours, and the unit, hours (H), is entered in the previous screen.
Press the YELLOW RIGHT ARROW KEY to move to the next screen in INDIVIDUAL BATTERY
PARAMETER TABLE 002.
NOTE: Charge time entry must contain 3 digits. Example: 8 minutes enter as 008, 46
minutes enter as 046, 2 hours enter as 002, 165 minutes enter as 165.
CASP PROGRAMMER'S MANUAL Section EE -- Page # 25
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EE-3.9. ENTERING "ALT CHARGE" TIME
-------------------------
Enter Alt Chrg Time
1600
--------------------------
This parameter sets the amount of time CASP will process batteries in the
sequential slow charging cycle. This cycle is described in the CASP Coerator's
Manual, Para. F-4.1., in the BATTERY PROCESSING REFERENCE SECTION. It is accessed
using the BLUE "ALT CHARGE" KEY alone (see Para. G-5.4.1., in the KEYBOARD REFERENCE
SECTION, CASP Operator's Manual.) The first two digits entered are the HOURS and the
second two digits entered are the MINUTES. In the example the cycle will take 16
hours and zero minutes.
Use the YELLOW RIGHT ARROW KEY to return to the Table Number Screen.
NOTE: The ALT charge time entry must contain 4 digits. Example: 5 minues enter as
0005, 1 hour 49 minutes enter as 0149, 10 hours and 5 minutes enter as 1005.
CASP PROGRAMMER'S MANUAL Section EE.-- Page # 26
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COMPLETE CASP PROGRAMMING EXAMPLE
FF-1. BATTERY TO BE PROCESSED IN THIS EXAMPLE
Sealed ni-cad battery, 24-cell,
balanced for charging efficiency.
-- Name of battery: B18
-- Cable to be used: 105
2 ampere-hours (AH), low impedance, cells not
FF-2. PUT CASP IN THE "0k" MODE
To start programming, the LCD screen must indicate that the unit is in the "Ok"
mode.
If your CASP is not there, press the GREEN "UP" SHIFT KEY followed by the RED "STOP
CHAN" KEY to obtain that mode. If the unit is still not in the "Ok" mode, repeat the
?UP" SHIFT + "STOP CHAN".
LJ FF-3. ENTERING USER ACCESS CODE
The CASP comes with the PROGRAMMER PASSWORD "USMART" unless otherwise recuested.
Let's assume that this is the case.
Enter the PASSWORD by pressing the keys in the following order:
1. "DN" SHIFT KEY
2. "U" KEY
3. "DN" SHIFT KEY
4. "S" KEY
5. "UP" SHIFT KEY
6. "M" KEY
Ell
FF-4. ENTERING THE BATTERY CABLE TABLE VALUES
7. "UP" SHIFT KEY
8. "A" KEY
9. "DN" SHIFT KEY
10. "R" KEY
11. "DN" SHIFT KEY
12. "T" KEY
-- Press the YELLOW RIGHT --> ARROW KEY.
Ell
E
r
-- Enter the Battery Name, by pressing keys in this order:
1. "UP" SHIFT KEY 3. "1" KEY
2. "B" KEY 4. "8" KEY
CASP PROGRAMMER'S MANUAL Section FF -- Page * 27
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-- cress the TtLLUW K1tMI AKKUW Kt T.
-- Enter Param. Table *, the INDIVIDUAL BATTERY PARAMETER TABLE number, as
follows:
Check whether any INDIVIDUAL BATTERY PARAMETER TABLE in Para. EE-2, FIGURE
4, already includes a battery with the characteristics of a B18, as
described in Para. FF-1.
If not, enter "017", an empty TABLE number in Figure 4.
FF-5. ENTERING THE SHARED PARAMETER TABLE VALUES
Enter "091", the SHARED PARAMETER TABLE for ni-cads, on the Table
screen.
-- Use the YELLOW RIGHT-ARROW KEY to step from value to value.
-- Check that the values are proper, or modify them according to Section DD.
-- The values are OK for this battery.
-- Enter "099" when you are back to the Table * screen *to access SHARED
PARAMETER TABLE 099.
-- Assume all values are OK, except for the Display Wait Time, where you want
10 seconds, in lieu of 15 seconds.
Use the YELLOW RIGHT ARROW KEY four times to step from value to value.
-- Type "100" over the "150", changing the Display Wait Time to 10
seconds.
Press the YELLOW RIGHT ARROW KEY twice to get back to the Table
FF-6. ENTERING THE INDIVIDUAL BATTERY PARAMETER TABLE VALUES
-- Enter "017", as selected in Para. FF-4.
-- Press the YELLOW RIGHT ARROW KEY.
-- Enter "2.00" for the Charge Amps (or 1 x the AH rating), which does not
exceed the CASP rating in APPENDIX III, under Charge Current.
CASP PROGRAMMER'S MANUAL Section FF -- Page * 28
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1 times the AH rating is the largest current recommended for most
non-Christie batteries. It assumes that the battery uses low impedance
(resistance) cells and that internal wiring and connectors will handle 2
amps. If not, make first test at 0.5 times AH rating. Reduce further, if
battery heats excessively.
WARNING: WATCH CAREFULLY (AT LEAST DURING THE FIRST TIME THE BATTERY IS
CHARGED FROM DISCHARGE TO FULL CHARGE) FOR ANY POSSIBLE
OVERHEATING, EXCESSIVE VENTING, ABNORMAL LOSS OF ELECTROLYTE OR-
BULGING, OR OTHER FAULTY SIGNS. (BATTERY SHOULD BE COOL AT START
OF CHARGE FOR THIS TEST).
IF UNSATISFACTORY, CURRENT MUST BE LOWERED. UNTIL BATTERY STAYS
COOL UNDER CHARGE, AND OTHERWISE SATISFACTORY RESULTS ARE
OBTAINED.
Enter "1.00" for the Discharge Amps (for 2-hour rate), which is OK
according to APPENDIX III, or a lower current value.
- Usually, the highest discharge rate will heat the battery somewhat,
but not excessively.
CAUTION: Use "2" amps (the 1-hour rate) only if the battery stays cool
during such discharge. _
-- Enter "0.20" for the Alternate Charge Amps (or 1/10 the AH rate, usually
referred to a C/10), which is OK according to APPENDIX III.
Press the YELLOW RIGHT ARROW KEY.
Enter the Amp-Hour rating of the battery, or "2.00".
Press the YELLOW RIGHT ARROW KEY.
Enter "24" for the Number of Cells.
Press the YELLOW RIGHT ARROW KEY..
Enter the Charge Code, "A91M", determined as follows:
-- Category A is chosen from Para. F-3, "CHARGE" KEY Charge and Cutoff
Combinations, and FIGURE 5 in the BATTERY PROCESSING REFERENCE SECTION of
the CASP Operator's Manual.
CAS? PROGRAMMER'S MANUAL Section FF -- Page # 29
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-- From Section DD, charging a ni-cad battery requires Table 091.
-- The M stands for "minutes" and applies to the next parameter, Charge
Time, below. It is in "minutes", rather than "hours".
Press the YELLOW RIGHT ARROW KEY.
Enter "080" for Charge Time, as a backup turn-off.
-- If charging at a current less than 1 times the ampere-hour rating,
this value needs to be increased proportionally.
-- In reFLEX charging of sealed ni-cads (Charge Categories A and B),
charge turn-off occurs normally when the computer senses the state-of-charge
of the battery, not by time. Time is used only as a backup in this ca
-- If these values are consistently insufficient (such as batteries whose
capacity exceeds rated capacity), the values may be increased slightly.
Since this value is an important safety backup, do not increase it unless it
is insufficient with other than new batteries, and other than batteries
which have not been used for some time.
-- Press the YELLOW RIGHT ARROW KEY.
-- Enter "1400" (or 14 hours and 00 minutes) as Alt Charge Time, determined
as follows:
ALT CHARGE
CURRENT
AH/10
AH/5
ENDING PROGRAMMING
ALT CHARGE
TIME -
ENTER
14 or 16 hours
1400 or 1600
7 or 8 hours
0700 or 0800
Assuming programming has been completed, press the RED "STOP" KEY (not
SHIFT + "STOP") to exit the programming tables.
Unit will be ready to "standard" charge, discharge, analyze, recondition
or slow charge the B18 battery described in Para. FF-1.
Press the YELLOW "TYPE" KEY to verify the name, nominal ampere-hours,
number of cells and nominal volts just programmed for Cable Number 105.
n
F1
GASP PROGRAMMER'S MANUAL Section FF -- Page # 30
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SECTION GG
RECALIBRATING YOUR CASP
Your CASP will need to be recalibrated every six months as part of regular
maintenance. Upon replacing any printed circuit board, recalibration is also
necessary.
GG-1. EQUIPMENT REQUIRED FOR RECALIBRATION
-- #116 cable with alligator clips
-- Regulated-DC Power Supply (at least 0-40 volts)
-- 4 1/2-digit Digital Voltmeter (such as Fluke 8050A)
-- 3 1/2-digit Digital Current Meter with a 10 amp scale
(such as Fluke 8010A)
GG-2. TYPE AND ATTENUATOR CALIBRATION
-- Enter the RECALIBRATION MODE by pressing the "R" KEY.
-- Connect the test cable #116 to Channel 1. Press "TYPE" key.
-- Press "1" key. Display will show Channel 1 voltage.
GG-3. CHANNEL VOLTAGE CALIBRATION
-- Set the voltage supply to output 40.00 volts.
-- Adjust the CASP display to 40.00 volts, using SHIFT. for
coarse adjustment, and for fine adjustment.
Press the "STOP" key. Screen will display "RECALIBRATION MODE". Press the
"0" KEY.
-- Set the voltage supply to 20.00 volts.
-- Adjust the CASP display to 20.00 volts as before.
-- Press "STOP". Press "2". Connect test cable to channel 2.
-- Using the YELLOW ARROW KEYS along with the SHIFT KEY, adjust the CASP
display to 20.00 volts.
-- Repeat the last two steps for the remaining Channels (3 - 6).
CASP PROGRAMMER'S MANUAL Section GG -- Page # 31
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l7U-Y. ruiic JurrLI UMOLCD.
Be sure SHARED PARAMETER TABLE 099 is programmed for 25.0 V and 14.0 Amps
in the Power Supply Mode.
Press "STOP". Connect a Power Supply (P/S) cable to Channel 1. Press
"R". Press "9".
Connect the end of the P/S cable to the specified Digital Volt meter, set
up to read at least 25 volts.
Using the YELLOW ARROW KEYS along with the SHIFT KEY, adjust the voltage
as displayed on the DVM to 25.00 volts.
-- Using the YELLOW ARROW KEYS along with the SHIFT KEY, adjust the CASP
volts display to 25.00.
Connect end of P/S cable through the specified Digital Current Meter to a
load which is set up for 7 amps at 25 volts.
Using the YELLOW ARROW KEYS along with the SHIFT KEY, adjust the GASP amps
display to match the Digital Current Meter.
Press the "STOP" KEY twice.
Repeat the Type and Attenuator Calibration.
Press "STOP". Recalibration is complete.
CASP PROGRAMMER'S MANUAL Section GG =- Page * 32
E
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l-~r
SECTION HH
SEPARATING THE CASP MODULES
CASP modules may be separated to change from an AC input power module to a DC input
power module. Or, they may be separated to insert the CASP snap-in printer.
CASP modules are not to be separated by anyone but an authorized GASP programmer.
HH-1. STEPS IN SEPARATION
Disconnect input cables.
Disconnect output cables.
Turn CASP off. Work on a secure, hard surface.
-- Vertical latches are located on each.side of CASP, at the division between
the modules.
-- Place your thumbs on the latches and press downwards -- "until the latches
have moved to horizontal.
-- Tilt the front module forward. There is a connector located between the
two parts. Care must be taken not to damage it.
HH-2. REASSEMBLY STEPS
-- Place the latches in the horizontal position.
-- Move the front and rear modules together, barely engaging the two halves
of the connector.
Press the thumb latches upwards to their vertical position.
CASP PROGRAMMER'S MANUAL Section HH - Page # 33
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CASP PROGRAMMER'S MANUAL Section HH - Page * 34
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INDEX
CASP PROGRAMMER'S MANUAL
BATTERY CABLE TABLES 100 - 131 . . . . . . . . . . . . . . . . . as 6, 7
battery name and/or model number . . . . . ... . . . . . . . . . . . . 8
complete programming example . . . . . . , . . . . . a . . . 27
INDIVIDUAL BATTERY PARAMETER TABLE number . . . . . . . . . . . e . . 9
programming example . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Cables, battery
connecting . . . . . . . . . . . . . . . . . . . . . . . . . . 2
ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cables, power supply . . . . . . . a . . . . . . . . . . . . . . 6
Computer user tables . . . . . . . . . . . . . . . . . . . . . . . . 2
accessing . . . . . . . . . . . . . . . . . . . . . . . . . . 3
corrections . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
INDIVIDUAL BATTERY PARAMETER TABLES 000 - 019 . . . . . . . . . . . 19, 20
"Alt Charge" amps . . . . . . . . . . . . . . . . . . . . . . . . 23
"Alt Charge" time . . . . . . . . . . . . . . . . . . . . a . 26
amp-hour rating . . . . . . . . . . . . . . . . . . . . . . . . . 23
charge amps . . . . . . . . . . . . . . . . . . . . . . . . . .. . 22
charge code . . . . . . . . . . . . . . . . . . . . . . . . . . 24
charge time . . . . . . . . . . . . . . . . . . . . . . . . . . 25
discharge amps . . . . . . . . . . . . . . . . . . . 22
number of cells . . . . . . . . . . . . . . . . . . . . . . . . . 23
programming example . . . . . . . . . . . . . . . . . . . . . . . 22
Keyboard
"Inspection" key . . . . . . . . . . . . . . . . . . . . . . . . 2
GREEN "UP" or "DN" SHIFT KEY . . . . . . . . . . . . . . . . . 3
GREEN ALPHA-NUMERIC KEYS . . . . . . . . . . . . . . . . . . . . 3
RED "STOP CHAN" KEY . . . . . . . . . . . . . . . . . . . . . . . 4
YELLOW "HISTORY" KEY . . . . . . . . . . . . . . . . . . . . . . 4
YELLOW RIGHT ARROW KEY . . . . . . . . . . . . . . . . . . . . . 2
Power cord . . . . . . . . . . . . . . . . . . . . . . . . . . 2,4
Power switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,4
Print-out, custom . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Programming
at your facility . . . . . . . . . . . . . . . . . . . . . . . . 1
complete example . . . . . . . . . . . . . . . . . . . . . . . . . 27
password . . . . . . . . . . . . . . . 2,3
summary . . . . . . . . . . . . . . . . . 4
SHARED PARAMETER TABLE 099 . . . . . . . . . . . . . . . . . . . . . 14
"UP" shift, "ALT CHARGE" time . . . . . . . . . . . . . . . . 17
complete programming example . . . . . . . . . . . . . . . . . . 28
CASP PROGRAMMER'S MANUAL INDEX Page # 35
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display wait time . . . . . . . . . . . . . . . . . . . . . 16
pause time between ANALYZE cycles . . . . . . . . . . . . . . . . 16
power supply amperage . . . . . . . . . . . . . . . . . . . . . . 15
power supply voltage . . . . . . . . . . . . . . . . . . . . . . 15
programming example . . . . . . . . . . . . . . . . . . . . . . 15
SHARED PARAMETER TABLES 090 - 093 . . . . 10, 11
complete programming example . . . . . . 28
constant current charge cutoff voltage . . . . . . . . . . . . - 13
constant potential charge voltage . . . . . . . . . . . . . . 14
discharge voltage value . . . . . . . . . . . . . . . . . . . . . 13
nominal volts per cell . . . . . . . . . . . . . . . . . . . . . 13
programming example . . . . . . . . . . . . . . . . . . . . . . . 12
rail voltage value . . . . . . . . . . . . . . . . . . . . . 12
CASP PROGRAMMER'S MANUAL INDEX Page * 36
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C