ACCEPTANCE TEST PROCEDURE FOR 9040/GSE CHECKOUT CONSOLE REVISION A 18 SEPTEMBER 1962

• Document Type: CREST
• Collection: General CIA Records
• Document Number (FOIA) /ESDN (CREST): CIA-RDP67B00074R000600020004-6
• Release Decision: RIPPUB
• Original Classification: K
• Document Page Count: 18
• Document Creation Date: December 21, 2016
• Document Release Date: December 2, 2008
• Sequence Number: 4
• Publication Date: September 18, 1962
• Content Type: REPORT

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STAT
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 Approved For Release 2008/12/02 : CIA-RDP67B00074R000600020004-6
SPECIAL HANDLING
:-f DWG. No.
43968
52734
52728
52735
52729
52736
52730
52737
52731
52738
52763
52739
52748
52714
36489
52743
36262
36263
52776
TITLE
Instrument Electrical Interface
Cable Electrical, W1 Power
Of
Cable Electrical, Wll Power/Chamber
Cable Electrical, W2 Command
Cable Electrical, W12 Command/Chamber
Cable Electrical, W3 TM
Cable Electrical, W13 TM/Chamber
Cable Electrical, W6 Ground Test
Cable Electrical, W16 Ground Test/Chamber
Cable Electrical, W7 Visicorder
Cable Electrical, W17 CO/Recorder
Interconnecting Wiring.Diagram'
Schematic, Instrument Control
Schematic, Meter-Relay Control
Schematic, Degradation Control
Schematic, Signal Conditioning
Schematic,-A.C. Control
Schematic, Power Distribution
Schematic, Console Tester
SPECIAL HANDLING
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 Approved For Release 2008/12/02 : CIA-RDP67B00074R000600020004-6
.~r?GL.1f~L nANULIN((
CHECKOUT PROCEDURE FOR CHECKOUT CONSOLE
"(3-BAY UNIT)
UNIT NO.
1.0 UNIT TESTS
1.1 Connect console to 126?208 volt 60 cps 3 phase
1.2 Turn on circuit breaker at the rear of Power
Distribution unit box.
side of chamber feed-thru connectors, connect
cables W1, W2, W3, and W6 to Console Tester
to chamber feed-thru connectors. From other
1.3 Connect cables Wl, W2, W3, and W6 from top of con-
sole to CONSOLE TESTER (refer to Schematic Dwg.
52776). Cable W3 has three branches that connect
to P103, P104, and P105 on CONSOLE TESTER.
NOTE: For Boston console only, connect cables
Wll'-, W12, W13, W16 and W19 from'top of consoles
connectors.
V Check
1.4 Leave rear doors of Console open and manually set
interlocks. Check
that POWER ON indicator lights.
1.5 Depress ON switch on AC Control Panel and observe
1.6. Check that blower units are operative.
1.7 Check ELAPSED TIME meter on AC Control Panel.
1.8 Turn power on to all units in 3rd bay.
2.0 CONSOLE SUPPLIES
2.1 -Turn on all supplies and set voltages as follows:
+28.3V regulated, -28.3V regulated, and +24Vunreg-
ulated.
Check
1 / Check
2.2 Set meter-relay voltages and current ranges as
follows:
+28.3V to 29V high, 20V low, 10.5 amps
-28.3V to 29V high, 20V low, 10.5 amps
+24.OV to 28V high, 20V low, 50 amps
400 cycles to 125V high, 100V low, 0.5 amps
?4. Check
STAT
S
DATE .
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 Approved For Release 2008/12/02 : CIA-RDP67B00074R000600020004-6
UNIT NO. 2.
2.3 Press VEHICLE POWER switch on INSTRUMENT CONTROL panel.
Note that POWER ON indicator lights. Check that lights
on METER-RELAY panel do not light, as this indicates a malfunction.
Check
2.4 Press LIGHT TEST button on METER-RELAY panel, noting
that all lights on panel light. Reset if necessary.
2.5 Check that Continuity light on Control panel is on. Check
Check
3.0 CONSOLE TESTER
3.1 With VEHICLE POWER on, and TM POWER off, the following
lights on console tester should be on:
a.
4 lights
+24 volts unregulated
b.
2-lights
28.3 volts regulated plus
and minus
c.
1 light
115 volts 400 cycle AC
d.
1 light
Roll Steering light coin-
ciding with the position
of the roll steering switch
on instrument panel on console.
e.
2 lights
24 volts unregulated (J105)
f.
1 light ?
28.3 volts regulated (J105)
g.
1" light
?I/S Motor.-return (J103)
Check
V Check
Check
Check
Check
Check
y Check
3.2 With TM POWER on, the following lights on the Console Tester
should be on-
a.
3 lights
+28.3 volts TM
-28.3 volts TM
(J102) Pins
b.
2 -lights
+28.3 volts TM
+28.3 volts TM
j
G,H,J,K,L,M
(J104) Pins
- 28.3 volts TM
a, S, Y
c.
1 light
28.3 volts TM regulated (J105)
e. Turn TM POWER switch off.
V Check
-~ Check
Check
OFERATOR / DAVE WITNESS I DATE
Pine X, R _ Lam
Check
Check
'
STAT
J I H I
SPCI.AL HANDLING
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~-- SPECIAL HANDLIN(~- UNIT NO.
3.3'Throw switch S2 to INTERCABLING pdsition. Test
lamp should light. Release switch.
Check
3.4 Rotate ROLL- switch to positions -30? -15? -00 +15? +300.
Corresponding lights on console checker should light.
4..0 COUNTER
4.!'t Note reading on counter, located on INSTRUMENT CONTROL
panel. Depress SCAN FORWARD switch, located at lower
right on CONSOLE TESTER front-panel, 10 times. Note
that counter indicates the count properly.
Check 4
4.2 From the rear of the console, depress COUNTER RESET
switch S815, located on INSTRUMENT CONTROL chassis.
Counter'should return to zero.
5.0 SCAN POTENTIOMETER
5,1 Set SCAN CONTROL to 500. Check
5.2 Connect a Simpson No. 260 or equivalent voltmeter to
SCAN CONTROL jacks, located on rear of CONSOLE TESTER,
to HI and LO. Set meter..to.,lO-volt range. Meter
should read 0 volts.
5.3 Rotate fully CW.. Meter should read approximately 8.5 VDC
+ 1V. Return SCAN CONTROL to 500;,,,,
5.4 Reverse meter polarity and rotate SCAN POSITION poten-
tiometer fully'CCW. Meter should read approximately
-8.5 VDC + 1V. Return SCAN CONTROL to 500.
Check
6.0
ELAPSED TIME METER
6.1
Set switch S803 - INDEX/STELLAR - to ON.
Check that Elapsed
Time Meter is operating properly.
,
(/
Check
6.2
Depress SCAN CONTROL switch S810.
panel should NOT come on.
Indicator light on
v
STASTAT
^ 1 1 A KIr%I IkIE
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(-' ZWMIAL YIAIVULIt'1L
UNIT NO. ~--
6.3 Place switch S805 in STOW position.- Indicator light should
Check
6.4 Place BRAKE switch S806 in RELEASE position. Indicator
light should NOT come on. Return to OFF.
'6.5 Return INDEX/STELLAR switch (S803) to OFF position.
Check
7.0 SWITCH AND LIGHT FUNCTION
Console Console
Switch Light Title
Switch
Position
Co
L
nsole-
ight
Test Light To
On Checker Connectors
S803 Interval
Index/Stellar,
ON '
ON MM-J102 MM-J106
PP-J106
Relay Reset
OF
F
ON
S804 Operate
Continuous Eve
ry
10 sec.
Every 10 sec. LL-J102 MM J106
NN J106
S805 Cycling
Momentary M
Cycle
om
entary _
ON
Momentary LL-J102
ON
Stowed
Stow
ON
OFF FF-J102
-EE-J102
S806 Released
Release..'..'
ON
ON
3807 Heater
S808 Scan Reset
ON
Depress
HH J102
S809 :Single Scan
Depress
v-J106
S810 Scan Control
Depress
ON
ON FF-J106
v-J102
S811 V/h M
To release depress S808
otor
Indicator
Gen. Start
ON
ON NN-J102
s-J106 t-J106
Depress Ramp 8
-4
-2-1
PP-J102 GG-J106
.,Select
ON
ON HH-J106
'DATE WITNESS
Cr r# I A I LJ A k lr%l 1h#rf?
wr
STATTAT
/,_t? ;
DATE
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 Approved For Release 2008/12/02 : CIA-RDP67B00074R000600020004-6
JI'CLIML 1"tM1VVLIIVV
UNIT NO.
7.0 /continued
Console Console Switch Console
switch Light Title Position Light
S812 (continued)
S813 R 11
-30 _15?-0+15?+30?
7.1 Overall completion.
Test Light To
On Checker Connectors
Light
-Correspond
Switch
Position
JJ-J106 KK-J106
LL-J106
-20?x-J102 cc-J102
-15?x-J102 z-J102
0?w-J102 AA-J102
+15?w J102 z-Jl02
+30?w J102 C-J102
Check
8.0 CONSOLE TESTER - USED FOR LOADING POWER SUPPLIES
8.1 Seven sets of jacks, mounted on the rear of the CONSOLE
TESTER are used for applying loads to the four different
supplies.
a. Four sets of jacks for the 24 volt unregulated
b. One set of jacks for the +28 volt regulated
c. One set of jacks for the =28 volt -regulated
d. One set of jacks for the 115 volt'400 cycle.
NOTE: The following tests may be run in parallel.
8.2 24 volt 50?ampere unregulated supply
a. Turn 50 amp supply off. Connect a 2000 watt jagabi
rheostat to the 4 sets of jacks for the 24 volt
unregulated supply, making sure that the resistance
maximum.
b. See that meter-relay cut-out is adjusted for
50 amperes +.
c. Place power supply switch to ON and adjust
voltage control to 24 volts as observed on
the voltmeter at load.
d. Using the 2000 watt jagabi rheostat load the
supply to 45 amperes and note voltage change
at load.
r /1
crrflAI LJAM1"11 ?4te.l _
V
STASTAT
J/ f c'-~
DATE
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SPECIAL HANDLING (-'UNIT NO.
8.2 /continued
e.
1
Drop the load to approximately 40 amperes and
run for 10 minutes. Note voltage at load.
8.3 +28 volt regulated 10 ampere upply
a. Turn off +28.3 volt power supfy. Connect a
1000 watt jagabi rheostat to the set of jacks
for the +28.3 volt regulated supply, with its
resistance set at maximum.
Check
b. Set meter-relay cut-out for +10.5 amperes.
c. Place power switch on the +28.3 volt supply to
ON and adjust the voltage to 28.3 volts as
observed on the voltreter at the load.
d. Using the 1000-watt jagabi rheostat-level, load the supply
to 10 amperes.. List any voltage change at load.
e. Drop the load to approximately 8 amperes and run for
10 minutes. List any voltage change.
_8.4 28.3`volt regulated 10-ampere supply. .
Turn off -28.3 volt power supply. Connect 1000-watt
. regulated supply.
?jagabi rheostat to the set of jacks for the -28 volt
b..~Set meter-relay cut-out for -10.5 amperes. Check
c. Place power switch on the'-28.3 volt regulated
supply to ON.and'adjust to -28.3 volts as observed
on the voltmeter at the load.
Check
d. Using 1000-watt jagabi rheostat', load the supply to
10 amperes and list any voltage change.
e. Drop the load to approximately 8 amperes and run for
10 minutes. List any voltage change at load.
(,/ Check
n rr
m, r c( { 7"fif
8.5 115 volt 400 cycle supply
a. Turn 400 cycle power supply off. Connect a load con-
sisting of one 40-watt light bulb to the 115V 400-
cycle jacks.
11
I 41-
fI
STAT
fu STA i
DATE
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OPERATOR DATE' WITNESS
rr,r.4-1 A I L.J A K1r%1 II dP'
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JF MIAL '11ANULINF`. UNIT NO.
8.5 /continued
b. Set.the meter-relay cut-out at 0.5 amperes. _Check
c. Place power switch to ON. Note voltage at load. Check
d. Run unit for 10 minutes, and lis.4any voltage lr
change at load. /
r.~
9.0 DEGRADATION CONTROL
9.1 Apply an approximate 5 amp load on the +28.3volt supply
output.
9.2. On Degradation Control, degrade +28V to 1.0V and check
meter reading for 1.OV + 10-percent. In similar manner
degrade and check for the following levels: 0.5V, 0.25V,_
0.125V, and 0.0625V. All readings to fall within + 10
percent full scale or + 0.1V. Check
.9.3. Repeat 9.1? and 9.2 for the minus 28.3 supply.
10.0 METER-RELAY CONTROL
10.3 Turn Vehicle power on.
10.1 Depress Vehicle Power Off switch on Instrument Control
panel. ZZ Check
10.2 Set meter-relay. current limits as follows:
f5__ amp _regulated
-5'amp vegulate'd
10am6'
unregulated.
200 ma 400 cycles
Check
10.4. Load'each supply to verify meter-relay cut-out
One at a time). Remove load and reset meter relay.
10.5 Check high- and low-voltage limit adjustment. Return
each limit to previous setting and reset meter relay
after each limit check.
STATT
DATE
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 Approved For Release 2008/12/02 : CIA-RDP67B00074R000600020004-6
SPECIAL' HANDLIW UNIT NO.
A
11.0 MONITOR IECK
11.1 The following measurements may be made using the Instru-.
mentation Console or by use of patch panel C6 with scanner
set to No. [1 and reset = -No. _0.
11.E Power Supply voktabe and current monitor check:
.;L
LOA D
R :`p
PATCH
PANEL
Adj. +28V Supply
A l
+2.S_-' VDC +0. -V
+28V Reg. 8 AMP
Al
+2.83 VDC _+0. ZV 7 .
7
+20'V Reg. u AMP
A
-0.48 VDC +0.05V
Adj. -2CV Supply
A4
-_.83 VDC 0.2V
7
-23V Reg. 3 AMP "
AT
-',?,3 VDC +0. _IV
7
-28V Reg. 3 AMP
A5
+0.80 VDC 40.05V ?
1
Adj. 24V Unreg.
A7
+2.40 VDC -4 0 . Iv
7
'24V Unreg. 45 AMP
A7
+2.20 VDC ?0.3V
3 S
24V Unreg. 45 AMP
"A8
-0.-7 VDC +0.05V
NOTE: Use Instrumentation Console for AC readings.
? r.
AlO .11.5-..VAC +0.3V /43
40-watt lamp A10 11.2 VAC +0.3V f /, 3
11.3 Remove all loads..
L" Check
L
on rear of tester, and adjust 24V Unreg. supply for
a TM output of 12.6 VDC. Check
11,4 Place TM check switch on Console Tester to J103,
J104, and J105 positions.
11.5 Measure'Console Tester TM output reference, located
-DATE
SPECIAL HANDLING
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 Approved For Release 2008/12/02 : CIA-RDP67B00074R000600020004-6
SPECIAL HANDL (j"
UNIT NO.
11.6 The following measurements may be read on the digital voltmeter
by patching between C6, in every instance, and indicated patch
panel points.
LIFT JUMPER
PATCH
PANEL
VOLTAGE
TOL.
CHECK
El
12.6VDC
40. SV
E2
12.6VDC
10.5V
E3
12.6VDC
+O.5V
_
4f
/ STATT
Dom WITNESS PA CF.
F IC P' E A I dA C- I u"i. !! a n n i0-
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C" SPECIAL. HANDLI ;9NIT NO. ~--
11. 6 /continued
LIFT JUMPER
PATCH
PANEL
VOLTAGE
TOL.
CHECK V
E4
12.6VDC
+0. 5V
I~ `!
E5
12.6VDC
+0.5V
E6
12.6VDC
?O.5V
P1
OVDC
+O.IV
TB3-A
P1
4.5VDC
?O.5V
P2
OVDC
+O.1V
TB3-M
P2
4.5VDC
40. 5V
y, 3
P3
OVDC
+0.1V
TB3-7
P3'
4.5VDC
+0.5V
~4'
OVDC
?O.1V
0J
TB3-E
P4
4.5VDC
P5
12.6VDC
+0.5V
I ,f LI
P7
12.6VDC
+0.5V
! _ _ N
P8
4.3VDC
+0.5V
4 } 3
P9
12.6VDC
+O .'5V
r;
P10.
2.OVDC
+0.2V
!4
P11
2.OVDC
+0.2V
/9 75'
P12
12.6VDC
?0.5V
Lf
.
P14
4.5VDC
+0.2V
39
T1
12.6VDC
+0.5V
T10
12.6VDC
. 405V
T15
12.6VDC
?0.5V
I J
T16
12.6VDC
-1-0.5V
1/ Check
STASTAT
v.loi rRAll wAKirg
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 Approved For Release 2008/12/02 : CIA-RDP67B00074R000600020004-6
J1't(.IAL HANDLII'" l UNIT NO.
11.7 Place TM check switch on Console Tester to the
J102 position.
11.8 Repeat step 11.5.
.4 z" Check
v/
Check
PATCH
LIFT JUMPER PANES VOLTAGE TOL. CHECK
GI 11.6VDC +O.5V
G2 12.OVDC +0. 5V, G3 OVDC +O.1V
TB2-g G3 4.5VDC +0.5V %t
G4* 12. +0.5V _
Stow 'Con nd ' . - G5 4, OVDC ?0.3V _,ti
G6 12.6VDC +0.5V
G7 12.6VDC +0.5V
G9 12.6VDC +O.5V
G10 12.6VDC -O.5V
Gil 12.6VDC +0.5V-
G12 12.6VDC +0.5V
G13 12.6VDC +0.5V
r ti
G14 12.6VDC +0. 5V
T2 12.6VDC +00. 5V
T3 12.6VDC +0.5V
T4 12.6VDC +0.5V /1 ?
T5 12.6VDC +0.5V
T6 12.6VDC +0.5V
T7 12.6VDC +0.5V
T8 12.6VDC +0.5V
T9 12.6VDC +0. 5V
OPERATOR DATE WITNESS
,, STATTAT
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 Approved For Release 2008/12/02 : CIA-RDP67B00074R000600020004-6
SPECIAL HANDLING (.R UNIT NO.
r
' 11.8 /continued
PATCH
LIFT JUMPER PANEL VOLTAGE TOL.
T11 12.6VDC +0.5V.
T12 12.6VDC ., +0.5V
T13 12.6VDC ?O.5V
T14 12.6VDC +O.5V
Overall check.
12.0 SCANNER-PRINTER CHECK
12.1 Connett following Patch Panel jumpers:
C6 to G1
C7 to G2
C8 to G4
C9 to G6
C10 to G7
C11 to 1(11
R10 to T6
R11 to T7
R12 to T8
R13 to T9
R14.to T11
R15?to L15
12.2 Set up Scanner and Printer to automatically
print out Scanner channels #1 thru #30.
CHECK
v Check
STAT
f 1c I i, /, / TAT
OPERATOR _ 9 1A1 HAMM 1KIF. RSS T)ATT
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 Approved For Release 2008/12/02 : CIA-RDP67B00074R000600020004-6
SPECIAL HANDLIN61T NO.
12.3 Print out at least 3 dopids, the readings
to be as follows:
SCANNER# VOLTAGE TOL.. CHECK
1 OVDC +0
2 12.6VDC +O.5 V
3 12.6VDC +0.5V
4 12.6VDC +0.SV
5 12.6VDC +0.5V +'.
6 12.6VDC
7 12.6VDC
8 12.6VDC
9 12..6VDc
.t a
11 12.6VDC +0.5V
12 12.6VDC +0.5V
13 12.6VDC +0.5V
14 12.?VDC +0.5V
16 OVDC +0.1V
17 OVDC 40.1V 1/
18 OVDC +0.1V
+0.5V
4-0.5V
40.5v
20 OVDC +-0.1V
21. 12.6V C ?0.5V
22 12.6VDC +0.5V
23 12.6VDC +0.5V
24 12.6VDC ?0,.5V
26
12.6VDC +O.5V
+0. 5V
V
DATE WITNESS DATE'
STASTAT
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 Approved For Release 2008/12/02: CIA-RDP67B00074R000600020004-6 'Ck
,UNIT N0.
27 12.6VDC +O.5V
28 12.6VDC +0.5V
29 12.6VDC +0.5V
SCANNER # VOLTAGE TOL. CHECK
30 12.6VDC +0.5V
13.0 SCANNER SPARES #31 thru #90
Ii
12.3 /continued
v
13.1 Connect P1609 of cable W9 to J1609 on top of .
cnnsole. For Boston console, connect to J1609
on chamber feedthru.
13.2 Connect P1809 into accessory test connector and,
connect the two leads from the accessory.connector
to the gi reference output located on the rear of`
the Console Tester.
Check
13.3 Adjust 24V UNREG. supply for a 1 output
voltage of approx. 12.OVDC.
Check
13.4 Set up Scanner and Printer for automatic mode {
to print.out scanner #31 thru #90.
Check
13.5. Print out.at least 2 copies. All readings
should be approx. 12.OVDC 40-5V-
13.6 Turn off AC power to all units in 3rd bay.
14.0 VISICORDER (RECORDER) CABLE CHECK
14.1 Connect P1607 of cable W17 to J1607 an top of
console.
14.2 Connect P1 of cable W17 to recorder accessory
box if available.
Check
Cl eck
Check
j Check
STA"i
i r
SDFrIMM NAMMni IK11
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 Approved For Release 2008/12/02 : CIA-RDP67B00074R000600020004-6
SI~tC.IHL ?~nr+~...0-3 1'`.TNIT NO.
14.3 Measure.for continuity with an ohmmeter or a buzzer
between the following points:
PATCH P1
PANEL to PIN or
ACCESSORY
JACK
PATCH P1 ACCESSORY
PANEL to PIN or JACK
I 1 A
1-A
M 1
e 13-e
12 C
2-C
M 2
g 14-g
I 3 E
3-E
M 3
i 15-i
1 4 G
4-G
M 4
k 16-k
I5 J
5.J
M 5
n 17-n
16 L
6-L
m 6
q 18-q
I 7 P
7-P
M 7
t 19-t
18 S
8-S
M 8
v 20-v
1 9 U
9-U
m 9
x 21-x
'110
10-W
M10
z 22-z
Ill Y
11-Y
Mil
BB 23-BB
12-a
M12
DD 24-DD
1-B
N
d 13-d
J 2 D
2-D
N .2
f 14-f'
N 3
h 15-h
4-H
N 4
,t'? j 16-j
J 5
N 5
m 17-m
N 6
P 18-p
J 7 R
7-R
N 7
s 19-s
N 8
u 20-u
J9 V
.9-V
i
N9
w 21-w
J10 X
10-X
N10
y 22-y
Nil
AA 23-AA
TI 2 b
12-b
~~
N12
cc
1! l_ /f /f
H
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Approved For Release 2008/12/02 : CIA-RDP67B00074R000600020004-6
 Approved For Release 2008/12/02 CIA-RDP67B00074R000600020004-6
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14.4 Check for outputs on Power Accessibility Panel.
14.5 Overall check.
14.6 Upon conclusion of console check, turn off AC power.
Check
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Approved For Release 2008/12/02 : CIA-RDP67B00074R000600020004-6