INSTRUCTION MANUAL FOR THE ELECTRICAL TEST SET

• Document Type: CREST
• Collection: General CIA Records
• Document Number (FOIA) /ESDN (CREST): CIA-RDP74B00752R000100220001-1
• Release Decision: RIFPUB
• Original Classification: K
• Document Page Count: 24
• Document Creation Date: December 21, 2016
• Document Release Date: December 3, 2008
• Sequence Number: 1
• Publication Date: December 21, 1956
• Content Type: REPORT

Approved For Release 2008/12/03: CIA-RDP74B00752R000100220001-1
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INSTRUCTION MANUAL
FOR THE
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ELECTRICAL TEST SET
COPY NO. 1 9
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Section Page
1-1. General . . . .
1-2. Major Components . .
Carrying Case . . . .
Control Panel . . . .
Electrical Test Cables . .
1-3. Leading Particulars . . .
Over-all Measurements
Weight . . .
Power Requirements . .
Scope . . .
II THEORY OF OPERATION .
. 1
1
1
3
3
3
3
3
4
4
2-1. General . . . 9
2-2. Test Set-Up . . . . . 9
2-3. A-1 and A-2 Configuration Mode 1 Test 9
2-4. A-1 and A-2 Configuration Mode 2 Test . . . . 10
2-5. B Configuration Mode 1 Test . . . . . . 10
2-6. B Configuration Mode 2 Test . . . . 11
III MAINTENANCE . . . . . . . 13
3-1, General . . . . . 13
IV OVERHAUL . . . . . . . . . . 15
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ILLUSTRATIONS
'Figure
Page
1
Electrical. Test Set
2
2
Electrical Test Set Carrying. Case.
5
3
Test Set Control Panel . .
6
4
Electrical Test Set, Inside View
7
5
Electrical Test Set Schematic . . ?
13
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1-1. GENERAL (See figure 1. )
The Electrical Test Set is a portable testing device used to simulate the
airframe controls necessary for partial or complete checkout of the A- 1, A-2,
and B camera configurations. The test set provides meters for monitoring a-c
and d-c voltages, currents, and a-c frequency. A group of small incandescent
lights are used to provide visual indication of camera sequence of events. Test
cables stored in the top cover of the test set are used to connect the test set to
the various camera configurations. A graph event recorder is used in conjunc-
tion with the test set to provide a permanent record of camera configuration
test results. Due to the high degree of portability of the Electrical Test Set a
camera configuration may be tested in or out of the airframe. The test set may
be used with either the portable power supply cart or with power from the air-
frame.
The Electrical Test Set consists of the following major components: Carry-
ing Case, Control Panel, and Electrical Test Cables.
a. Carrying Case. (See figures 2 and 4.) The test set is contained in a
weatherproof, reinforced metal carrying case. The carrying case consists of
two separable components, a top cover and.a base. The top cover and base are
locked together with eight trunk-type latches. The top cover of the carrying case
incorporates an inner panel which is hinged to one side of the cover. This hinged
panel is used to form a separate compartment in the cover in which the electrical
test cables are stored. Two handles, one at each end of the top cover, assist in
transporting the test set. The base of the carrying case is equipped with a metal
frame which is riveted around the inside of the base approximately three inches
below the lip of the base. The frame provides a mounting surface for the test
set control panel. Two taper-fit clamps are mounted on the forward end of the
base. When the clamps are attached to two mating clamps secured to a test bench,
the test set can be securely mounted in an upright attitude for convenient operation.
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ELECTRICAL TEST SET
1. BASE
2. TEST CABLES
3. TEST CABLE
COMPARTMENT COVER
4. CONTROL PANEL
15. TAPER CLAMP
Figure 1. Electrical Test Set
"1
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ELECTRICAL TEST SET
The carrying case in itself forms a strong and weatherproof shipping and storage
container for the Electrical Test Set.
b. Control Panel. (See figures 3 and 4.) The Control Panel consists of a
metal panel on which are mounted an AC VOLTMETER, an AC AMMETER, an
AC FREQUENCY meter, a DC AMMETER, a DC VOLTMETER, a BETA ANTICI-
PATION test button, a BETA PULSE test button, an OBLIQUE ANGLE selector,
an IMC RATE selector, a MASTER ON-OFF power switch, a MODE selector
switch, a CHARTER TONE SIMULATE test button, five circuit breakers, ten
power and test receptacles, 24 clear RECORDER CHANNEL indicator lights, six
red LOAD INDICATION lights, four green OPERATION INDICATION lights, and
five amber TONE indicator lights.
The Control Panel is attached to the metal mounting frame in the carrying
case base by eight screws. Two handles are provided on the front surface of
the control panel to assist in the removal of the panel from the carrying case
base.
c. Electrical Test Cables. (See figure 1. ) There are nine test cables sup-
plied with the Electrical Test Set. The test cables consist of a 115-volt, 400
cycle, power supply cable; a 28-volt dc power supply; a camera configuration
115-volt, 400 cycle, power supply cable; a 28-volt dc camera configuration power
supply cable; a charter camera test cable; an event recorder test cable; a con-
tinuous recorder test cable; combination A-1, A-2, and B camera configuration
test cable; and a camera configuration jumper cable. When not in use these test
cables are stored in a compartment in the top cover of the carrying case.
Height - 9 inches
Width - 18 inches
Length - 21 inches
Weight.
25 pounds
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ELECTRICAL TEST SET
Power Requirements.
115 volts, 400 cycles, ac
28 volts do
Scope.
A-1 Configuration
A-2 -Configuration
B Configuration
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1. TOP COVER
2. NAMEPLATE
3. TAPER CLAMP
4. LATCH
5. BASE
6. HANDLE
Figure 2. Electrical Test Set Carrying Case
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1.
AC AMMETER
12.
EVENT RECORDER
2.
CONTROL PANEL MOUNTING
RECEPTACLE
SCREW
13.
CONTINUOUS RECORDER
3.
AC FREQUENCY METER
RECEPTACLE
4.
DC AMMETER
14.
A AND B CONFIGURATION
5.
RECORDER CHANNEL LIGHT
TEST RECEPTACLE
6.
DC VOLTMETER
15.
TONE LIGHT
7.
CONTROL PANEL HANDLE
16.
CONFIGURATION TEST
8.
LOAD INDICATION LIGHT
RECEPTACLE
9.
CIRCUIT BREAKER
17.
MODE SELECTOR SWITCH
10.
28-VOLT D-C INPUT
18.
MASTER ON-OFF SWITCH
RECEPTACLE
19.
OPERATION INDICATION LIGHT
11.
28-VOLT D-C OUTPUT
RECEPTACLE
20.
AC VOLTMETER
Figure 3. Test Set Control Panel
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1. TEST CABLE COMPARTMENT COVER
2. TEST STANDARD LISTS
3. FASTENER
4. CONTROL PANEL
5. BASE
16. CONTROL PANEL MOUNTING FRAME
ELECTRICAL TEST SET
Figure 4. Electrical Test Set, Inside View
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ELECTRICAL TEST SET
2-1. GENERAL (See figure 5. )
Operation of the Electrical Test Set requires the use of a portable power
supply cart if airframe power is not used, a graph event recorder, and the special
test cables provided with the test set.
2-2. TEST SET-UP
a. Place the test set control panel MASTER SWITCH in the OFF position.
b. Place the test set control panel MODE selector switch in the OFF position.
c. Check all test set circuit breakers to see that they are in the operate
position.
2-3. A-1 AND A-2 CONFIGURATION MODE 1 TEST
a. Set the test set up as outlined in paragraph 2-2.
b. Connect the test set 28 VDC OUTPUT (J909) receptacle to the configuration
POWER cable using test cable 735178.
c. Connect the test set A & B CONFIG TEST receptacle (J903) to the config-
uration CONFIG TEST receptacle, using test cable 735172.
d. Connect the test set CONFIGURATION (J901) receptacle to the configuration,
using test cable 735170.
e. Connect the test set EVENT RECORDER OFF-ON receptacle to the graph
event recorder, using test cable 735174.
f. Connect the 28-volt dc power supply cart or airframe power supply to the
test set 28 VDC INPUT J908, using test cable 735177.
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ELECTRICAL TEST SET
g. Check all configuration circuit breakers to see that they. are in the operate
position.
h. Place the graph event recorder start switch in the START position,
i. Place the test set MODE selector switch in the MODE 1 position,
j. Operate the -configuration through. four complete cycles of operation.
k. Place the test set MODE selector switch in the OFF position.
1. Place the graph event recorder start switch in the STOP position.
m. Compare the test results from the graph event recorder with a lest stan-
dard for either the A- 1 or A-2. Configuration depending on which configuration is
being tested.
NOTE
If a malfunction is indicated on the event
recorder test results, take proper cor-
rective action. After malfunction has
been remedied, retest configuration.
n. Disconnect the test cables from the test set, configuration, power cart,
and event recorder, and store the cables in the place provided for them in the
test set top cover.
2-4. A-1. AND A-2 CONFIGURATION MODE 2 TEST
The mode 2 test of the A-1 and_A-2 Configuration is identical to that of the
mode 1 test outlined in paragraph 2-3, except for the test position of the MODE
selector switch. For this test the MODE selector switch is placed, in the MODE
2 position instead of the MODE 1 position.
2-5. B CONFIGURATION MODE 1 TEST
a. Perform step a through step h of paragraph 2- 3.
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b. Place the test set MODE selector switch in the STDBY position.
The test set MODE selector switch is
left in the STDBY position for approxi-
mately one minute. This allows the
configuration to warm up.
c. Place the test set MODE selector switch in the MODE 1 position.
d. Return the test set MODE selector switch to STDBY immediately after
performing step c, and wait for the configuration to complete one cycle of 10
frames.
e. Place the test set MODE selector switch in the OFF position.
f. Place the graph event recorder start switch in the STOP position.
g. Compare the test results from the graph event recorder with a B Config-
uration test standard.
If a malfunction is indicated on the graph
event recorder test results,take appropriate
corrective action. After malfunction has
been remedied, retest configuration.
h. Disconnect the test cables from the test set, configuration, power cart,
and graph event recorder. Store test cables in the place provided for them in
the test set top cover.
2-6. B CONFIGURATION MODE 2 TEST
The mode 2 test of the B Configuration is identical to that of the mode 1 test
outlined in paragraph 2-5, except that the MODE selector switch is placed in the
MODE 2 position, and that one cycle will consist of 9 frames instead of 10 frames
as stated in step d of paragraph 2-5.
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ELECTRICAL TEST SET
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 Approved For Release 2008/12/03: CIA-RDP74B00752R000100220001-1
ELECTRICAL TEST SET
Maintenance of the Electrical Test Set requires a periodic visual inspection
and the replacement of defective indicator lights. No attempt should be made to
make any major repairs in the field
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ELECTRICAL TEST SET
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Major overhaul of the Electrical Test Set must be conducted at the factory.
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32-ETS-735160
32-ETS-735161
32-ETS-735180
32-ETS-735181
32-ETS-735182
32-ETS-735185
32-ETS-735186
32-ETS-735190
32-ETS-735165
32-ETS-735164
32-ETS-735163
32-ETS-735162
32-ETS-735183
32-ETS-735188
32-ETS-735152-51018
32-ETS-735152-51029
32-ETS-735152- 51030
32-ETS-735152-51031
32-ETS-735152-51001
32-ETS-735152-51002
32-ETS-735152-51003
32-ETS-735152-51004
32-ETS-735152-51005
32-ETS-735152-51006
32-ETS-735152-51 007
32-ETS-735152-51073
32-ETS-735152-51009
32-ETS-735152-51010
32?-ETS-7351 52- 51011
32-ETS-735152- 51012
32-ETS-735152-51013
32-ETS-735152-51014
32-ETS-735152-51015
UNITS PER
PART NAME TEST SET
ELECTRICAL TEST SET ASSY
CASE . . . . . . 1
SUPPORT . . . 2
SUPPORT, Left . . . . . . . 1
SUPPORT, Right . . . . . . 1
FOOT . . . . . 2
1-T A 1 fT 1 of -1
BRACKET FASTENER 3
PANEL ASSY ? ? 1
PANEL, Engraving . ? ? 1
PANEL, Detail 1
SCHEMATIC, Electrical
BRACKET, Relay . 1
SWITCH ASSY . . . . . . . 1
INDEX ASSY, PA3Q1 . . . 1
STEATITE SECTION, 2-12 Pos 2
STEATITE SECTION, 2-12 Pos 2
STEATITE SPACER, 1/4 in. 8
LIGHT ASSY, White, VM510- 5 ? 24
LIGHT ASSY, Red, VM510- 6 . ? 6
LIGHT ASSY, Green, VM510-7 ? 4
LIGHT ASSY, Amber, VM510-8 5
LAMP BULB, #327, GE ? 39
FREQUENCY METER, 4059-135 - 1
VOLTMETER, DC, 0-30v . ? 1
AMMETER, DC, 0-50v . ? 1
VOLTMETER, AC, 0-150v ? 1
AMMETER, AC, 0- 5 amp ? ? ? 1
RELAY, AN3307-1 ? 1
CONTACT, Power, spst, 50 amp ? 1
CIRCUIT BREAKER, 5 amp 3
CIRCUIT BREAKER, 10 amp 1
CIRCUIT BREAKER, 30 amp 1
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 Approved For Release 2008/12/03: CIA-RDP74B00752R000100220001-1
32-ETS-735152-51016
32-ETS-735152-51 017
32-ETS-735152-51019
32-ETS-735152-51020
32-ETS-735152-51021
32-ETS-735152-51 022
32-ETS-735152-51023
32-ETS-735152-51024
32-ETS-735152-51026
32-ETS-7351 52-51027
32-ETS-735152-51028
32-ETS-735152-51051
32-ETS-735152-51050
32-ETS-735152-51052
32-ETS-735152-51066
32-ETS-730175-51316
32-ETS-730175-51318
32-ETS-730175-51 322
32-ETS-730175-51324
32-ETS-730175-51434
32-ETS-730180-51033
32-ETS-730180-51034
32-ETS-730180-51035
32-ETS-735152-51071
32-ETS-735187
32-ETS-735189
32-ETS-730186-51125
32-ETS-735152-51053
32-ETS-735152-51055
32-ETS-730184-51046
32-ETS-730175-5191 5
32-ETS-730175-51476
32-ETS-730180-51099
32-ETS-730180-51084
32-ETS-730186-51049
32-ETS-730186-51074
32-ETS-735152-51054
32-ETS-7 351 52-51 072
32-ETS-735170
UNITS PER
PART NAME TEST SET
SWITCH, Pushbutton . 3
SWITCH, Bathandle, spst . . . 1
RECEPTACLE . 1
RECEPTACLE . . . . . . 1
RECEPTACLE . . . . . . 1
RECEPTACLE . . . . . . 1
RECEPTACLE . . . . . . I
RECEPTACLE . . . 1. 1
RECEPTACLE . . . . . . 1
RECEPTACLE . . . . . . 1
RECEPTACLE . . . . 1
POTENTIOMETER . . . 2
DUODIAL . . . . . 2
RESISTOR, 60 ohm, 1/2 W, Comp . 2
KNOB, Pointer . . . . 1
SCREW, 8-32 NC-2 x 3/8 . . . 2
SCREW, 6-32 NC-2 x 1/2 . . . 20
SCREW, 4-40 NC-2 x 1/2 20
SCREW, 6-32 NC-2 x 5/8 10
SCREW, 10-32 NF-2 x 5/8 . . . 4
NUT, Elastic Stop, 4-40 NC-2 ? 20
NUT, Elastic Stop, 6-32 NC-2 . 22
NUT, Elastic Stop, 8-32 NC-2 . 2
DRAWER PULL . . . . . . 2
LID ASSY . . . .
LID . .
RIVET, 093 x 1 /4 Al .
HINGE . . . . . . . . 1
STUD, Wing Type . . . . . 3
WASHER . . . . . . . 8
SCREW, 10-32 NF-2 x 7/8 . . . . 8
SCREW, 10-32 NF-2 x 1 1/4 S/S . 8
NUT, Elastic Stop, 10-32 NF-3 8
NUT, Float Anchor, 10- 32 NF . . . 8
RIVET, 3/32 dia x 1/4 . . . . . 30
RIVET, 1/8 dia x 7/16 . . . . . 16
RECEPTACLE, Screw-Type . . . 3
EXTRUSION, Rubber . . . . . 90 in.
CABLE, Configuration .
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32-ETS-735152-51067
32-ETS-735152-51035
32-ETS-735152-51034
32-ETS-735152-51060
32-ETS-735152-51061
32-ETS-735171
32- ETS-7 351 52-51 067
32-ETS-735152- 51036
32-ETS-735152-51037
32-ETS-735152- 51061
32-ETS-735172
32-ETS-735152-51065
32-ETS-735152-51039
32-ETS-735152-51038
32-ETS-735152-51061
32-ETS-735174
32-ETS-735152-51067
32-ETS-735152-51041
32-ETS-735152-51040
32-ETS-735152-51061
32-ETS-735175
32-ETS-735152-51064
32-ETS-73515251059
32-ETS-735152-51058
32-ETS-735152-51061
32-ETS-735176
32-ETS-735152- 51065
32-ETS-735152-51048
32-ETS-7351 52-51049
32-ETS-735152-51060
32-ETS-735152-51061
32-ETS-735177
32-ETS-735152-51069
32-ETS-735152- 51046
32-ETS-735152-51047
32-ETS-735152-51062
32-ETS-735152-51063
32-ETS-735178
32-ETS-735152-51065
32-ETS-735152-51042
SLEEVING, Vinyl, 0. 750 ID . .
CONNECTOR, AN3106. E-28-21S .
CONNECTOR, AN3101 E-28-21P.
WIRE, 18 Gage, Black . .
WIRE, 20 Gage, White .
CABLE, C Configuration .
SLEEVING, Vinyl, 0. 750 ID
CONNECTOR, AN3106E-28-21SX
CONNECTOR, AN3106E-28-21PX
WIRE, 20 Gage, White . . .
CABLE, A and B Configuration
SLEEVING, Vinyl, 0. 375 ID
CONNECTOR, AN3106E-20-27S
CONNECTOR, AN3106E-20-27P
WIRE, 20 Gage, White . .
CABLE, Event Recorder ? ?
SLEEVING, Vinyl, 0.750 ID
CONNECTOR, AN3106E-28-21SY
CONNECTOR, AN3106E-28-21PY
WIRE, 20 Gage, White ? ?
CABLE, 115v, 400 cycle, Output
SLEEVING, Vinyl, 0.2341D
CONNECTOR, AN3106E-18-10SX
CONNECTOR, AN3106E-18-10PX
WIRE, 20 Gage, White
CABLE, Charting Camera?
SLEEVING, Vinyl, 0. 375 IF .
CONNECTOR, AN3106E-16- lS
CONNECTOR, AN3106E-16S-1P
WIRE, 18 Gage, Black . .
WIRE, 20 Gage, White . .
CABLE, 28-VDC, Input . ? .
SLEEVING, Vinyl, 0. 260 ID
CONNECTOR, AN3106E-16-115
CONNECTOR, AN3106E-16- l lP
WIRE, 12 Gage, White .
WIRE, 12 Gage, Black .
CABLE, 28-VDC, Output .
SLEEVING, Vinyl, 0.3751D
CONNECTOR, AN3106E-24-20P
UNITS PER
TEST SET
98 in.
1
300 in.
1
98 in.
1
1.
3700 in.
1
98 in.
1
1
1400 in,
1
50 in.
1
1
52 in.
52 in,
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32-ETS-735152-51043
32-ETS-735152-51060
32-ETS-735152-51061
32-ETS-735152-51062
32-ETS-735179
32-ETS-735152-51064
32-ETS-735152-51044
32-ETS-735152-51045
32-ETS-735152-51061
32-ETS-731645
32-ETS-730163-13071
32-ETS-730163-13072
32=ETS-730163-13073
32-ETS-730160-13008
32-ETS-730160-13048
32-ETS-730160-13030
32-ETS-735159
32-ETS-735152-51080
32-ETS-735152-51081
32-ETS-7351 52-51082
32-ETS-735152-51083
32-ETS-735152-51084
32-ETS-735152-51085
32-ETS-735152-51086
32-ETS-735152-51087
32-ETS-735152-51088
32-ETS-735152-51089
32-ETS-735152-51090
32-ETS-735152-51091
32-ETS-735152-51092
32-ETS-730163-13071
32-ETS-730163-13072
32-ETS-730163-13073
32-ETS-730160-13008
32-ETS-730160-13048
32-ETS-730160-13030
CONNECTOR, AN3106E-24-20S
WIRE, 18 Gage, Black
WIRE, 20 Gage, White
WIRE, 12 Gage, White . .
CABLE, 115v, 400 cycle, Input
SLEEVING, Vinyl, 0. 234 ID
UNITS PER
TEST SET
CONNECTOR, AN3106E-18-105
CONNECTOR, AN3106E-18-10P
WIRE, 20 Gage, White
CABLE, Jumper , ,
CONNECTOR, DPX, 40-34P
CONNECTOR, DPX, 40-33S
SHELL, DPX-CG, 2 5/ 32 .
WIRE, 18 Gage, Black
SLEEVING, Vinyl,
WIRE, 20 Gage,
CABLE DIAGRAM
20 Gage,
20 Gage,
20 Gage,
20 Gage,
20 Gage,
20 Gage,
20 Gage,
20 Gage,
20 Gage,
20 Gage,
18 Gage,
18 Gage,
20 Gage,
Stranded,
Stranded,
Stranded,
Stranded,
Stranded,
Stranded,
Stranded,
Stranded,
Stranded,
Stranded,
Stranded,
Stranded,
Shielded,,
0. 625 ID
Black, Type SRIR
Brown, Type SRIR
Red, Type SRIR .
Orange, Type SRIR
Yellow, Type SRIR
Green, Type SRIR
Blue, Type SRIR.
Violet, Type SRIR
Grey, Type SRIR
White, Type SRIR
Black, Type SRIR
White, Type SRIR
External Vinyl
Covering
CONNECTOR, DPX, 40-34P . . .
CONNECTOR, DPX, 40-33S . . .
SHELL, DPX, CG - 25/32 . . .
WIRE, 18 Gage, Black . .
SLEEVING, Vinyl, 0. 625 ID
WIRE, 20 Gage, White
I
100 in.
800 in.
200 in.
1
50 in.
I
I
208 in.
1
1
1
2
6 ft.
6 ft.
234 ft.
30 ft.
30 ft.
30 ft.
30 ft.
30 ft.
30 ft.
30 ft.
30 ft.
30 ft.
30 ft.
15 ft.
30 ft.
15 ft.
1
1
2
6 ft.
6 ft.
234 ft.
Approved For Release 2008/12/03: CIA-RDP74B00752R000100220001-1