U-2R AIR CONDITIONING MEETING, 6 AUGUST 1968, LAC-BURBANK

Document Type: 
Collection: 
Document Number (FOIA) /ESDN (CREST): 
CIA-RDP75B00285R000300080046-1
Release Decision: 
RIPPUB
Original Classification: 
S
Document Page Count: 
6
Document Creation Date: 
December 15, 2016
Document Release Date: 
November 13, 2003
Sequence Number: 
46
Case Number: 
Publication Date: 
September 18, 1968
Content Type: 
MFR
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PDF icon CIA-RDP75B00285R000300080046-1.pdf252.06 KB
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ET Approved For Release~b3/12/11 CIA-RDP75B 0285R00030~$0046-1 IDEA-0712-68 Copy~of~ 18 September 1968 MEMORANDUM FOR THE RECORD SUBJECT: U-2R Air Conditioning Meeting, 6 August 1968, LAC-Burbank 1. Subject meeting was held at 0800 hours on 6 Aug.1968. Attachment #1 is a list of primary attendees. 2. LAC representatives presented 25X1 the status of the U-2R Air Conditioning sys em, u ilizing schematics, charts and gra. hs included as Attachment #2. As an added agenda. item, presented information regarding LOX system dif icu ntered in the U-2R. 25X1 The following paragraphs sLimmarize the information presented and the status of the a.ir conditioning system. 3. Air Conditianing System Modifications. The latest modification consists of the following changes from the original system design: A. An additional suit cooling line and control valve wa.s added bringing cold air directly from the turbine to the pressure suit vent air line. This line wa.s added to pravide colder air for pilot comfort a.nd to provide a higher pressure head to the suit. The latter occurs because the direct cooling line does not experience the water separator pressure drop.. Because the cooling line bypasses the water separator, the suit cooling control will have to be closed to prevent icing in the line when operating below 2;5,000 feet in damp, cold climates. The temperature of the air delivered by the suit ? cooling line cannot be controlled by the pilot, and can range from 0?F to - 70?F. This cold air is mixed with 40?F to 100?F air from the cockpit vent air line .for delivery of air to the suit in a temperature range of - 30?F to + 30?F. The suit cooling control only alters the flow quantity of cold air to the pilot's suit. In general, this mod ifica.tion allows the pilot to have suit ventila- tion air colder than cackpit air, but 'he can never have suit vent a.ir warmer than cockpit vent a.ir. B. A check valve was added to the suit ventilation line between the cackpit vent air line and the suit 25X1 E..~.....~..e....;~ ,:: W7 .~...~ Approved For Release~i03/12/11 CIA-RDP75B0 285R00030,Q,(~80046-1 25X1 IDEA-0712-68 Page 2 cooling line> This is required to prevent cold air from the suit cooling line, which has a 3 in. H2O greater pressure head, from flowing out into the cockpit rather than through the suit. Check valves with various pressure drops (i.e., spring loaded valves), have been used in the modifications, as seen on the a.tta.ched charts. However, information supplied since the 6 August 1968 meeting indicates that the final version is a simple flow check valve that is not spring 1oa.ded a.nd has only a 1 in. H2O pressure drop. C. The suit vent boast valve orifice was reduced in diameter to increase the pressure drop across the valve in the maximum boost (i.e., closed) position. The available pressure drop across this valve, and hence the pressure head available to the suit vent line when set a maximum boost, is now 38 in. H2O (1.37 psi above cockpit pressure). This will allow the pilot to inflate his suit to almost 1 psig for comfort or use of the urine elimination system a.nd continue to have some vent air flow. In the event of cabin pressure loss without loss of engine bleed pressure (i.e., seal failure, etc.), by selecting maximum boost the pilot will have vent air supplied with sufficient pressure (approxi- mately 4 psia.) to overcome the inflated suit pressure and thus provide body cooling under such conditions. The only limita.tian or precaution that must be observed is that if maximum boost is selected for any reason under normal pressurization conditions at maximum design altitude the Q-Bay 25X1. altimeter must be monitore since -Bay pressure ma.y start to decay. Available mass airflow through the a.ir conditioning system is only sufficient to meet minimal pressurization and normal suit vent .requirements at maximum design altitude, hence raising the back pressure under such conditions will reduce the volume output a.nd result in reduction of Q-Bay pressure. Schematics of the system plumbing and airflow a.nd pressure drop data, a.re presented in Attachment #2. ' 4. Air Conditioning System Contamination. The under- si ned rovided LAC representatives and 25X1 with copies of a chemical la ora. ory repor~ produced 25X1 Approved For Release 2003/12/11 . 002858000300080046-1 SE Approved For Release~03/12/11 :CIA-RDP75B0 285R00030~0046-1 25X1 IDEA-0712-68 Page 3 by the David Clark Co. on the analysis of a contaminated vent flapper valve from an 5-1010 PPA. LAC was asked to investigate the matter of contamination with regards to the possible effects on pressure suit structure and function. 5. Su lemental Pilot Ventilation Durin Ground 0 erations. raised the question of supplemental methods n i ation during ground operations in the aircraft in hot climates. At low engine power settings during ground checks and taxiing, the mass a.ir flow to the suit is low, hence s iti visions may be required. and stated that their respective groups wou continue -o roves iga.te this matter. 6. Air Conditioning S stem Status - Summar . A. According to information presented, the U-2R Air Conditioning System now appears to be adequate in terms of providing sufficient body cooling under all normal flight conditions and in the event of cabin pressure loss due to seal failure or similar malfunction. B. Supplemental cooling may be required during ground operations prior to launch, due to ?t he low output of the air conditioning system at low power settings. This is considered to be an open item under investigation by both LAC a.nd Detachment G. C. Air conditioning contamination is considered to be an open item. Investigations regarding effects are to be conducted by both LAC and David Clark Co. D. Appropriate precautionary notes have been included in special air conditioning operating instructions prav:ided ?all pilots regarding the use of maximum suit vent boost and its adverse effects on Q-Bay pressure. Presumably such information will also be included in the U-2R-1 manual. __.._ 7. Added Agenda. Item.- LOX System Difficulties. Problems with the U-2R LOX system have included abnormally high pressures?with subsequent overboard venting of LOX and low system pressures after various periods of flight. LAC was unable to supply specific answers to the causes for such difficulties. LOX converters were analyzed and found to be functioning normally. Servicing procedures (LOX filling, venting and purging) techniques were suspected, but moisture tests gave negative results. Insufficient heat exchange tubing was not felt to be the cause according to LAC. In summary, the did not know what caused the problems. They Approved For~elease 2003/12/11 :CIA-RDP75B00285R000300080046-1 25X1 SE Approved For Release??~03/12/11 CIA-RDP75B 0285R0003Q~p80046-1 25X1 IDEA_0712-68 Page 4 had, however, added an additional 8 feet of heat exchanger line to each converter and had established changes in servicing and purging procedures which they hoped would salve the problems. No recurrences had occurred at the time of this meeting. This item is still considered to be an open item with more investigati~can required by LAC. 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