The Abrasive Industry of Eastern Europe and the USSR.

Document Type: 
Collection: 
Document Number (FOIA) /ESDN (CREST): 
CIA-RDP78-01617A000500250004-2
Release Decision: 
RIFPUB
Original Classification: 
T
Document Page Count: 
13
Document Creation Date: 
November 9, 2016
Document Release Date: 
July 20, 1998
Sequence Number: 
4
Case Number: 
Publication Date: 
June 17, 1949
Content Type: 
IM
File: 
AttachmentSize
PDF icon CIA-RDP78-01617A000500250004-2.pdf920.06 KB
Body: 
Approved For Release : CIA-RDP78-01617A000500250004-2 iM-184 29 ec run 1 thru 5 to Col Halversen 6 through 9 to DCI (for further dissemination, ie. Cent. Records, addressee,,,, #10,11,12,13 B/EE #1.4 G/GS Y r #15,16,17,1? -S/PP OCD #19,20,21 for OCD,OPC,00 Approved For Release : CIA-RDP78-01617A000500250004-2 I.J Approved For Release CIA-RDP78-01617A000500250004-2 14 CENTRAL INTELLIG CE AGENCY INTELLIGENCE MEMa.ANDUM NO. 185 17 June 1949 St JECT: The Abrasive Industry of Eastern Europe and the US`R. Abrasives are of critical importance in a state's war potential, and represent one of the most sensitive points at which an-industrial economy can be controlled. Artificial abrasives and industrial diamonds, necessary to advanced industrial technics, are among the items in which the Soviet- controlled economies stand in great need. Although both the USSR and Czecho- Slovakia have sizeable abrasives industries, their combined production is not sufficient for their own requirements, to say nothing of those of the entire Soviet orbit. The USSR's most critical lack is in precision grind- ing wheels, which Soviet industry cannot yet manufacture, and without which Soviet machine tool production is quantitatively and qualitatively handi- c8pped. With an its abundant resources, the USSR is dependent upon imports for such essentials in the abrasives industry as graphite electrodes, silk bolting cloth, natural rubber, and she?lac. Shipments of abrasive raw materials and finished abrasives are helping to alleviate this shortage to some extent. In view of the limited informa- tion available on abrasives production and requirements, it is extremely difficult to relate western shipments to the normal requirements of Eastern Europe.- It is estimated, however, that actual shipments have not been in excess of current requirements, and that therefore stockpiling of abrasives has not been possible. Western exports of abrasives to Eastern Europe would have been larger had it not been for the initial inability of American and British suppliers after the war to fill the large orders from Eastern Europe, and the more recent refusal of American manufacturers to accept Soviet or Satellite orders. A detailed report on the abrasives situation in Eastern Europe and the movement bf abrasives to that area is attached as Enclosure "A". Attention is drawn to earlier information on this subject presented in IM$2 and IM-150. Further information will be provided as it becomes avail- able. A comprehensive study of the abrasives situation in the world as a whole is under preparation. Notes fihia memorandum has not been coordinated with the Intelligence Organi- Nb CHANCE in Class. TO: TS S C nations of the Departments of State, Arm, Navy, and Air, ~iatib,-? titian; not for circulation outside IAC Agencies. An edition which has been modified to protect certain CIA sources has been prepared for more general distribut @ rent rio. 0A 4 Apr 77 77/1763 y B. Approved For Release : CIA-RDP78-01617A000500250004-2 aya9~ Approved For Release : C A- 016.17A000500250004-2 ENCLOSURE A THE A$RA IVE IITDiTSTRZ OF E3TM EUROPE AND THE USt la ,trc. Abrasives are of the greatest importance to any industrial econcrtyr? The process of grinding, involving the use of abrasives, enters into every phase of precision production in the metal working and optical industries, as well as being a major standard production method in all types of light arid heaver industry. Abrasives found in the natural state, with the exception of diamonds and the better grades of corundum, are too soft for most industrial uses, This report will therefore be concerned with artificial abrasives with brief men- tion being given to industrial diamonds. The artificial abrasive industry is of American origin and began in the latter part of the 19th century when the American scientist, Dr. E. G" AchesoZ.i, discovered the electrode method of producing artificial abrasives. Dr. Acheson subsequently founded the Carborundum Company to exploit this process, and that oanpany now his several subsidiaries in Europe. The United Carborundum Com- $ny in Czechoslovakia was formed as the result of the purchase by Czech ins dustrialists of Dr. Acheson's patents. The technical Inc-how for manufactur- ing artificial abrasives is available or in practice in most of the industrial countries of the world including the USSR. The Qnited States has always been the leading producer, consumer, and exporter of artificial abrasives. Artificial abrasive products employ the use of either of two basic aom- modities, aluminum oxide or silicon carbide. Both o' these are produced in elec- tric furnaces, The crystals that result from this electrolytic process are anwhed and then sifted into grain sizes. It is these grains which go into Approved For Release : CIA-RDP78-01617A000500250004-2 # low, Approved For Relea s 78-01617A000500250004-2 the production of coated abrasives, such as sandpaper and garnet cloth, and into the bonded products-. grinding wheels, sticks, and hones. Approximately 60 percent of the output of crude silicon carbide is used for abrasive grain; the remainder is used for refractories. All except a sms11 fraction of the fused aluminu oxide production goes into abrasive grain.. Approximately 15 percent of abrasive grain is used in the manufactuwe Of coated abrasives; 25 percent is employed as grain in a wide variety of asses such as sandblasting; the bevelling and polishing of glass, granite, marble and stone; lithographing; and in refractories. The remaining 60 percent is used in bonded abrasives - wheels, sticks, and hones. The production of abrasive crude is dependent upon an a>e supply of raw materials--bauxite in the case of fused aluminum oxide, and silica and high-grade coke for silicon carbide (petroleum coke is required for the better grades of silicon carbide). A large quantity of cheap electric power is required to run the electric furnaces, while a certain degree of ceramic know-how is basic to the whole operation. Abrasive wheels consist of the abrasive grain (aluminum oxide or silicon carbide), bonded together with some other material such as kaolin feldspar, china clay, natural rubber, or shellac. Vitrified wheels, containing one of the clay products mentioned above, constitute approximately 50 percent of the output of abrasive grinding wheels. The manufacture of grinding wheels requires a higher degree of technical know-how than the production of abrasive grains. Advanced technical knowledge is of particular importance in the mane- facture of 'ecigi_M grinding wheels. The field of coated abrasives is considered to be of less importance than that of bonded abrasives and is therefore omitted from this survey. Approved For Release : CIA-RDP78-01617A000500250004-2 Approved For Release : CIA-RDP78-01617A000500250004-2 in "One U.S. manufacturer received identical orders from five different agents and identified them as being similar in quantity, specifications, and terminology with an inquiry placed by Teccno Import in Moscow. Green silicon carbide is important because of its use in the manufacture of wheels used for grinding tungsten carbide tools. No known production of this material exists within the Soviet orbit probably because it requires the use of petroleum coke in its manufacture. To the best of our knowledge no U.S. firms have quoted on this order. The quantity is not considered to be in excess of current Soviet requirements for silicon carbide (2) Cz~coslov? (a) Rea e.,nts a. b: . Czech requirements of abrasive grains are estimated at 8,000 tons of aluminum oxide a -ad 3,000 tons of silicon carbide annually. United Car- borundum is the only producer of abrasive grains in Czechoslovakia and has a reported annual capacity of 8,000 tons of aluminum oxide. Official Czech statistics, however, report that 1948 production of this commodity was only 6,121 tons. United Carborundum has apparently failed to restore its silicon c rbide furnaces since the war, and Dr. Novak, the Company's director,, has made persistent efforts to obtain this product in the United States. (b) ImpgEtg, The Czechs have indicated that they were purchasing 1,000 tons of silicon carbide a year from Norway and that they desired to purchase another 2,000 tons in the United States. In 1948, however, the Czechs purchased only 1,20 tons of silicon carbide from Norway and 813 tons from the United States. They have apparently had no need to import any of their aluadnum .de require- Approved For Release : CIA-RDP78-01617A000500250004-2 Approved For Release : CIA-RDP78-01617A000500250004-2 ments and have demurred to the offers of U.S. manufacturers to substitute alu- minum oxide for Czech silicon carbide orders, (c) Tnnr~iri~c? During the last three years the Czechs have tried repeatedly;, and for the most part unsuccessfully, to secure large quantities of silicon carbide from the U.S., but the quantities requested have not been in excess of Czech requirements. The following inquiries have been reported during 1949, on all of which the American companies have refused to quote: (1) 1,000 tons of silicon carbide for the manufacture of refractories. Inquiry received 11 February 1949 from U.S. agent for Pancosma Ltd., Geneva, Switzerland, (ii) 6.5 tons of silicon carbide. Inquiry received 11 Feb.. ruary 1949 from Siegel Chemical Co., Inc., Brooklyn= N.Y. (iii) 2,000 tons of silicon carbide. Inquiry received l April 1949,from Overseas Marketing Services, London. In each of the above cases the agents involved stated the inquiries had come from Czechoslovakia. (3) (a) PLCt$ d and ~HQ~a3re Hungary has no known production of abrasive grains. Hungar- ian abrasive grain requirements, largely for her grinding wheel industry, are estimated at 400 tons of aluminum oxide and 150 tons of silicon carbide annually. (b) . In 1948 Hungary imported 48 tons of abrasive grains from the United States, none from Norwegian, British, or Italian manufacturers. Approved For Release : CIA-RDP78-01617A000500250004-2 Approved For Release : CIA-RDP78-01617A000500250004-2 The Central Board of the Hungarian Ceramic Industry has made numerous attempts to procure abrasive grains from V.S., British, and Caodian suppliers, In a few cases these inquiries have been placed directly by the Board. In most instances, however, the orders have been placed with American, British, and Dutch agents. The following is a list of the inquiries vi,%ich have been received: Date of Inquiry Agent material Amount, Act , A. By a U.S. Manufacturer of Abrac!ive5> 1. 1G/8/l,-- Hungarian Ceramic Ind. Aluminum oxide--409 tons--No quote 29 10/8/48-- B. Rupkep Utrecht, Aluminum oxide--840 tons--No quote r4 bid 150 tans o nu0te 3l/12/48..-M. Denes, Budapest 40 11/1`7/48--Block lnt 0 Corp,,,N.Y. silicon ar V_ Aluminum Oxide--400 tons--No quote Aluminum Oxide regular & white--several hundred thousand pounds of each-No quote 5. l,2/l4/48-New World Suppliers, N.Y. Aluminum Oxide -not stated - -quote Bya U.S. machine tool and abrasive Co.s ].0 12/6/48--Corregidor Ltd.,London 12/7/48--Hungarian Ceramic Ind. Abrasiti s Grains--x+40 tons--o quote Identical order as above,--Nn quote 3, B-i. I2/l/48--U.S. export agent By Same Company's UK subsidiarys Aluminum Oxide--374 tons--No quote I London idor Ltd 8 -Corre 12/ / Abrasive Grains--100 tons--No quote . 8, g 4 - .= 0, U.S, Exporters 1 3/-/49-- Hungarian Gotta Aluminum Oxide..-loo tons-- e Xp 't li- cenee applied fcr Approved For Release : CIA-RDP78-01617A000500250004-2 Approved For Release : CIA-RDP78-01617A000500250004-2 Added together, these inquiries would represent amounts far in excess of Hungarye s requirements. The similarity of many of the orders indicates, however, that the same order was probably placed with a number of agents in the hope that at least one of them would materializes X4) ? (a) oduct~ on and Rya a 011. Poland produces no abrasive grainss Requirements far such grains probably range from 200 to 300 tons a years (b) During 1948 Poland imported 174 tons of silicon earbide from Norway. The U.S.., Britain, and Italy exported jag abrasive grains to Poland in 1948 (i) 100 tons of aluminum oxide, Placed by the Polish Ameri- can Supply Corporation, New York, with an American manufacturer in December 1948. Latter advised customer to obtain an export license and has heard nothing fur- ther regarding the order, (5) i? (a) ~i'~,~Lr Rec!~en as Rumania produces no abrasive grains. Rumanian requirements are estimated at 200 to 300 tons a years (b) So far as is known, there have been no shipments of abrasive grains from the U.S. and western Europe to Rumania since 1946, The USSR has reportedly shipped some abrasive grain to Rumania from Germany. Approved For Release : CIA-RDP78-01617A000500250004-2 Approved For Relea?e~'Cl`-IYCP18-01617A000500250004-200 (c) ` (i) 200 to 300 tons of abrasives,' 'including silicoz.~ carbide and aluminum oxide. Received during 1948 by an American exporter. So far as is kn.mn, this exporter did not accept the order. (6) Yang ia . (a) od==c~a and,Rea cements. Yugoslavia produces no abrasive grains. Requirements are estimated at 300 to 500 tons annually. (b) Im? During 1948 Yugoslavia imported 109 tons of abrasive grains from Italy, 45 tons from Norway and none from the United States. Imports during 1947 included 110 tons of silicon carbide from Norway and 217 tons of aluminum oxide from the United States. In addition to the above, three trade treaties signed by Yugoslavia in 1948 called for the shipment of abrasive materials to that coup try. The treaty with Czechoslovakia signed 24 Way cad led fort he shipnent of 3,0009000 Korunas worth of abrasives to Yugoslavia. A trade agreement with the SovZone of Germany signed on 15 November 1948, effective until 31 May 1949, provided for shipment of aluminum oxide to Yugoslavia, A trade treaty with Austria signed on 31 August 1948 provides for the shipment to Yugoslavia of abrasive materials to the value of $50,000. (Grinding wheels may be included in the category of "abrasive materials" in some of these treaties). There is no confirmation of actuiL shipments under any of these agreements. It does not appear that the quantities in the aggregate would go any further than the supply- ions of Yugoslavia's current requirements. Approved For Release : CIA-RDP78-01617A000500250004-2 (i) 1,500 tons raw abrasives. Inquiry received 21 Decem- Approved For Release : l - -01617A000500250004-2 (c)am. ber 19,e by U.S. exporter from Pay Impex, Now York City, Sfirm with Yugoslav connections0 In April 1949 Pav Impex informed the U.S. exporter that the order had been filled in Europe. It is doubtful whether any single European manufacturer could fill such a large order which is certainly in excess of Yugoslav requirements. (ii) Numisrous additional inquiries of Yugoslav ari~in were received by U.S. firms during 1948. The total quantity exceeded 16,000 tons, two-thirds of it aluminum oxide and the other third silicon carbide, To the best of our knowledge, none of these inquiries was filled. It is be- lieved that the Yugoslav Government hoped by placing these orders to fill its import requirements in their entirety even though only a fraction of the quantities requested were actually shipped. The desire to stockpile may also have been the motive behind these large orders, although even for stockpiling requirements, the quantities requested were excessive. 11 Approved For Release : CIA-RDP78-01617A000500250004-2