PROGRESS REPORT FOR JANUARY 1957 ON CLOCK TESTING PROGRAM 1210-E-6C

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Document Number (FOIA) /ESDN (CREST): 
CIA-RDP78-03642A002500040065-9
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RIPPUB
Original Classification: 
S
Document Page Count: 
13
Document Creation Date: 
December 22, 2016
Document Release Date: 
August 22, 2011
Sequence Number: 
65
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Publication Date: 
February 28, 1957
Content Type: 
REPORT
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Sanitized Copy Approved for Release 2011/08/22 : CIA-RDP78-03642AO02500040065-9 UUI_N-I?IUUIV I IHL ji69 F- - Or C- C z4 JLS ) P During the first week in January, five clocks were subjected to the r~t;o0 r; 67 -40?F. test, of which three clocks failed to fire. Due to the failures in both the 30 day high temperature storage test the previous month and the -10OF. test, it was recommended by the Project Officer that the above tests be repeated with new clocks. Seven canned clocks were selected from stock and all were subjected to the quick leak test. After this test in which it was found that one of the cans leaked, two cans were subjected to the 10 foot drop.test and in one case the lid split open at the canning seal, (See Photograph) The other can from the drop test was again subjected to the quick. leak test and found to leak. Following these tests all seven clocks were run twice at ambient temp- erature to determine their accuracy, and the first five were then placed face down at 130?F. for the 30 day test, The other two clocks, (numbers 6 and 7, which had been dropped), were subjected to the 200 ft, water submergence test. Both functioned normally in this test, but on the ambient rerun to check for accuracy, one failed to fire. This clock was set aside for dispatch to the Project Officer for examination after cursory inspection indicated that the clock had failed to run long enough to fire despite a full wind. ? n The second clock (no-7) was rerun a second time and then with two clocks from the original lot (nos. 1 and 2) were attached to soldered up adapters and run for 24 hours submerged_in gasoline. All three clocks functioned normally, but on the ambient rerun at the end of the test, one clock (no. 7) failed to fire. Failure appeared to be due to the same cause as before, and it was also dispatched to the Project Officer for examination, Future Work The 30 day 130?F test will be completed in the middle of February and the clocks will then be subjected to the --40?F. test, Financial Statement Total Amount of Contract Obligations for January, 1957 Total Obligations to 27 January 1957 Balance of Contract Fapiration Date - 30 June 1957 P--A/i?.er c a ham.../C 4Ct J12y1 671 aG`' ,G) ,` / W $l,98l1. 50 775.92 1, 628.58 355.92 CONK EN T IIAL Sanitized Copy Approved for Release 2011/08/22 : CIA-RDP78-03642AO02500040065-9 Sanitized Copy Approved for Release 2011/08/22 : CIA-RDP78-03642A002500040065-9 CONFIDENTIAL CONFIDENTIAL Sanitized Copy Approved for Release 2011/08/22 : CIA-RDP78-03642A002500040065-9 Sanitized Copy Approved for Release 2011/08/22 : CIA-RDP78-03642AO02500040065-9 CON F I DEAf IAI. t, I Pte At the beginning, of December preparations were made to drop from two to five canned clocks, dependent, upon the results of the initial two drops. Photographs No. 1 and 2, show the deformation of the cans, after each had been dropped twice, once sideways and once face dove. Though in the case of can No.' l the rolled edge was deformed to the point that it might not be watertight, only super- ficial damage was done to the contents.' Namely the winding key and chain became detached from the clock.`" (See Photo- graph No. 3) In the other can the clock fell against the side of tham,can producing an indentation in the side of the latter, caused by the starting knob striking the can. This knob was faand to be slightly stiff to operate, In addition one of the keys attached. to the outaide of the can broke off , , (See Photograph No. 2) Both clocks and the other three belonging to this group were run twice at ambient to determine their accuracy, at the completion of the above test;' PHOTOGRAPH N0. I coo ____ REV OAt _ h_) JL T ~ ?AT RtV AU1d Hsi 13.2 CONFIDENTIAL rb I I t_ 0771 B 1,r -ji Sanitized Copy Approved for Release 2011/08/22 : CIA-RDP78-03642AO02500040065-9 Sanitized Copy Approved for Release 2011/08/22 : CIA-RDP78-03642AO02500040065-9 PHO TOGBAPfi III -3~ i Sanitized Copy Approved for Release 2011/08/22 : CIA-RDP78-03642AO02500040065-9 Sanitized Copy Approved for Release 2011/08/22 : CIA-RDP78-03642AO02500040065-9 ME Towards the end of the month the thirty day, 130? P,' test was completed:' After allowing the clocks to return to ambient temperature they were set and run for twenty-four hours and all five failed to fire,' After standing over the four day holiday week-end they were rerun and this time all five clocks fired` However, there was some deviation from their original accuracy prior to heating, so it was deemed desir- able to rerun them to determine their reliability before using them on the low temperature test. Both the rerun and the low temperature tests should be completed by early January.' During the course of the month two clocks, one taken from a can that had been dropped and one other, both previously checked for accuracy, were equipped with an adapter whose firing pin had been removed and the end soldered water tight, they were then submerged in water at a pressure equal to 200 feet and run for twenty-four hours. One clock functioned normally and one failed, the latter had been through the drop test and had functioned normally on the two accuracy tests. This clock was rerun. and when it failed a second time was examined closely.' The cause of the failure was found to be due to a broken main spring, Therefore, another clock will be selected and the test repeated" Future Work The low temperature test and the gasoline submergence test, including the retesting of one clock with an initiator will be performed' Sanitized Copy Approved for Release 2011/08/22 : CIA-RDP78-03642AO02500040065-9 Sanitized Copy Approved for Release 2011/08/22 : CIA-RDP78-03642AO02500040065-9 KEY Financial Statement_ Total Amount of Contract $ 1,991;,50 Obligations for December, 1956 529.93 Total Obligations to 23 December 1956 1,276.96 Balance of Contract 707.54 Expiration Date ? 30 June 1957 Sanitized Copy Approved for Release 2011/08/22 : CIA-RDP78-03642AO02500040065-9 Sanitized Copy Approved for Release 2011/08/22 CIA-RDP78-03642AO02500040065-9 Ro6RE^S , /?PT. Fo R /J od S7 on C C_ (.~,a.~ pxk"+~ During the first part of November the five (5) clocks that had been ~' ~~ -~o~ in storage for twenty (20) days at 130? P. were removed and tested ~ATEi~ at ambient temperature for accuracy. The results of the test showed that three (3) clocks fell within the time limits set, but two (2) Z bl:c S ~O clocks were a little over two minutes respectively fast and slow. The information was reported to the Project Officer who scheduled a trip and discussed the program at some length. On the basis of this discussion the general scope was changed, but only in the details of each test. First, the tests would all be rerun using new clocks, instead of the reworked ones. In addition the clocks would all be run twice before they were tested in order to determine the accuracy of each clock more exactly. Further two (2) canned clocks would be dropped ti-rice from ten (10) feet and the condition of the cans and clocks inspected and tested. C or,_ Following the above changes in the scope, the test on the five (5) clocks at high temperature was immediately started. The clocks were run for two (2), twenty-four periods. Of the five (5) clocks, four (4) clocks had a variation of from 15 seconds to 1 minute and 55 seconds between first and second runnings. The fifth clock had a difference of 6 minutes and 41 seconds. The clocks, each one numbered, were then placed face down at 1300 F. and will remain for 30 days. Future Work The functioning of four (4) clocks after 24 hour submergence under gasoline will be tested. Adapters will be attached, but the firing pins will be cut off and the adapters sealed against possible water penetration. Two (2) canned clocks will be dropped from 10 feet, both sideways and on one face. Financial Statement Total Amount of Contract $1,9&4.50 Obligations for November, 1956 370.50 Total Obligations to 30 November 1956 749.03 Balance of Contract 1,236.47 -2- Sanitized Copy Approved for Release 2011/08/22 CIA-RDP78-03642AO02500040065-9 Sanitized Copy Approved for Release 2011/08/22 : CIA-RDP78-03642AO02500040065-9 2.1 0 - E-loc. P ,-e i~~ S- Work was initiated during the month of October on the testing of the JAP 2L-hour clocks. Five (5) clocks were placed in the surveillance cabinet at 130 deg. F and will remain for 20 days when they will then be started and checked for accuracy at that temperature. This test is due for ccilpletion early next month. Tests of the functioning of the clock attached to the limpet were also canpleted. In this test the clock was set for 20 minutes but not started and the safety pin was not removed. It was then attached via its adapter to an M-3L detonator and a limpet. Care was taken to see that all joints were screwed up as tightly as possible. The assembled unit was then left submerged in 18 inches of water for 2L hours. The entire unit was then removed from the water and the outside of the clock carefully dried off and inspected by visual observation to see whether any water had entered. The clock was then started and the safety removed at which time the whole unit was re-submerged. In this test the limpet was successfully initiated. A similar test using a clock attached to an initiator was also per- formed, in which both were put under 18 inches of gasoline for a pe- riod of 24 hours. However, at the end of 2L. hours, when the unit was removed for inspection, it was noted that gasoline had in some way entered the clock. The clock was set for 20 minutes, started as in the previous experiment and replaced in the gasoline. After waiting for a period of one hour, the clock had not functioned, and the initiator was therefore detonated using the secondary electrical firing system. At the request of the Project Officer this test will be re-run with an additional four (Li) clocks. However, the initiator will be omitted, the adapter will have its pin cut off and the open end will be welded shut. Future Work Complete high temperature storage test, low temperature storage test, 200 foot water immersion test, and the gasoline immersion test. Financial Statement Total Amount of Contract 01,984.50 Obligations for October, 1956 377.13 Total Obligations to October 21, 1956 377.13 Balance of Contract 01,607.37 Sanitized Copy Approved for Release 2011/08/22 : CIA-RDP78-03642AO02500040065-9 Sanitized Copy Approved for Release 2011/08/22 : CIA-RDP78-03642AO02500040065-9 ett,-.-'' -~" J 0., 5-40 .,,, Tom, The month of January bro (10 ught the progress of the contract through the major portion of the scope. The tripping error test has been completed on the twelve hour clocks and a portion of the cold test. The cold test work has been done on the small 4+5 minute clocks which are now undergoing tests in the hot cabinet. In general, the small clocks have performed satisfactorily, with only two units mechanically defective. One other unit has run consistently fast. In the cold test, most of the clocks worked satisfactorily at -5?F. although three out of four units failed to operate at -e100F. The twenty-four hour clocks, on the whole, are not as satisfactory. In the sas is" test four units were inoperative. As testing progressed, some of these units became operative and others developed defects. During the later part of the tripping error tests, five units were set aside as being mechanically defective and others were subject to erratic stoppages. Most of the re- mainder were functioning correctly at -10'F. although two were running slow. The testing program is expected to be completed approximately February 15, at which time the final report will be written. Financial Statement Total amount of contract $ 4,313,25 Obligations for January, 1956 655.1+3 Total obligations to January 31, 1956 1,12+3.27 Balance of Contract 3,169.95 Expiration Date - February 28, 1956 711 Sanitized Copy Approved for Release 2011/08/22 : CIA-RDP78-03642AO02500040065-9 Sanitized Copy Approved for Release 2011/08/22 : CIA-RDP78-03642A002500040065-9 Un D Y 1 B p ~ AAL Work during December primarily concerned planning each contemplated test. The details of these tests will be found on a separate sheet of this report. Jigs have been completed to test both the large and the small clocks. A means has been provided so that the small clock trips an alarm light. The large clock auto- matically switches off its individual master clock when tripped. Tests A and B are completed on the small clocks and will continue on the large clocks. Financial Statement Total Amount of Contract 44,313.25 Obligations for December, 1955 487.94 Total Obligations to December 31, 1955 487.94 Balance of Contract 3,$25.31 Expiration Date - February 28, 1956 Sanitized Copy Approved for Release 2011/08/22 : CIA-RDP78-03642A002500040065-9 -'I- Sanitized Copy Approved for Release 2011/08/22 : CIA-RDP78-03642AO02500040065-9 ~. Numbers B-1, 2, 3, etc. (big aloft.) CONFIDENTIAL 5-1, 2, 3, eta. (small clocks) - B. Bun in (completely down) 0. Time Ras lop -? -r-- asa-. v ? ve aoara eaves; z or ruu scale of test clocks. A 1 1 4 D. Tripping error (big clocks) Per Jn 17. " s?4 1. Set for 3 hours. Determine actual elapsed time Repeat 3 time and average. 2. Repeat stop 1 for _ 6 hours, 9 hours and 11 ho;A. A. Cold. Test 1. Quick rundown on temperature to find the point that 1 out of 5 units fail to operate, 2. Ran groups loo?. above that 'sews level' . / f . M (c l *. b+ ~ fi ` (~ '~~ ~? ~, ~. 3. Be-run step 2 to get repro daatibility. fore 1}. Only if some 30 fail at steps 2 and 3, rerun groups 100 higlser or more until all operate (100% reliability). 5. Bye-run group at Rsero level' to get % failure. 1. Not Test 1. Bran 3 units at 120, 1110, 1650!. to see if the platic holds up. 2. If satisfactory at 16501., ran groups at 111007. 3. RD-run group for reprodnctibility. ? f,.~tt y, r+-run at 12007, to get 1D0% reliability with not mare is s all 30 are operating at this point, Divide as tells.... e f r t" 4jo, Drop---- 5 ing 3 '+~ j\ luring Tests save 1. Run 2 - 3 units to find vibration limits- 4 r r;ti' ,1 s 'f a y er v r960 on. fo 6 . Bum 2 units at 46 foe in oozed di i Q~ncy t Sh --------a? - - '--+ ..o. --.Lr %mmw uvCLL Vn~syOr/ zoo eaorts. ~/ . Vibrate 4 units not running and determine aee nrac ft ib i Ivy ?on on. ould still operate ~c- curately. If not, run 2 units at 4 freeuenev in bnvad R.,,,a4 +1.+? , ~4. H. Il fM Drop 10 feat onto wood and not fire (Check small clocks with ohmmeter) Ad 1, 1. Artificial Aging (3 units) 4Qnt&4 S dimensional change. F ~1 C l^r ~~ ( 7 (R` h~ !i'it i OIL Ct C ckiA`e. ,~ IM .r(sfhrt, A. Test with MW. Squib CUFIDEL\ffI B. Test with Corps of Ingineers detonator. 1. Spring Tests Test 5 cooked and 5 uncooked springs after 8 hours 0 169b. for Repeat for 3 cycles.. 5. Test for accuraapr. ' I J. firing Tests (3 units) 1. Large A. Test with coupling bases and primer. B. Test with P-unit. 0. Test with B-34 Detonator. 2. Small Subject units to: 1. 4 hours ? 120?i. and 90% B.H. 2. 2 hours 0 7801. and 90% B.H. 3. 2 hours 1 001. 4. 16 hours 0 3501. and 20% B.H. /, b r~ rr'aS t e.~'v Sanitized Copy Approved for Release 2011/08/22 : CIA-RDP78-03642AO02500040065-9 i ILLEGIB Sanitized Copy Approved for Release 2011/08/22 : CIA-RDP78-03642AO02500040065-9 Sanitized Copy Approved for Release 2011/08/22 : CIA-RDP78-03642AO02500040065-9 Sanitized Copy Approved for Release 2011/08/22 : CIA-RDP78-03642AO02500040065-9 C?NF~DENTI'\ X ~' y~ U AA,,C 4- ,k ,47 t, 6,~ , -VVIAAk dla~ I / - - i ceq,~4) AA - &911 ka-A~ 6" ky,-- cc&~ -r A-e4 IA - Y /Y 11' Sanitized Copy Approved for Release 2011/08/22 : CIA-RDP78-03642AO02500040065-9