OPERATING MANUAL AUTOMATIV 4' X 5' FILM PROCESSOR

• Document Type: CREST
• Collection: NGA Records (Formerly NIMA)
• Document Number (FOIA) /ESDN (CREST): CIA-RDP78B04747A000300010020-6
• Release Decision: RIPPUB
• Original Classification: K
• Document Page Count: 51
• Document Creation Date: December 28, 2016
• Document Release Date: October 5, 2001
• Sequence Number: 20
• Publication Date: January 1, 1967
• Content Type: BOOK

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OPERATING MANUAL
AUTOMATIC 4," x 5" FILM PROCESSOR
STATI NTL
Declass Review by
NIMA/DOD
By
Declass Review by
NIMA/DOD
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STATINTL Approved For Release 2001/11/19 : CIA-RDP78604747A000300010020-6
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C 0 N E N T
1. Introduction
2. General ProceL;sor Design.
3. Description
1;.. Installation
5. Set up and Adjustment
6. Tank Removal for Major Servicing
7. Operation of Output Magazine and Elevator
8. Speed and Immersion Times
9. Operation
10. Servicing and Maintenance
11. Electrical Components
12. Purchase Parts List
13 Diagrams and Schematics
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Ii
STAT! NTL
STATI NTL
vat
STATINTL
or
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INTRODUCTION
was formed in
1961 as a research, development and manufacturing
company in photographic equipment and allied fields.
has developed for
world-wide markets a number of new systems in film
and paper handling. The patented SUPER LEVITRON
principle, in which strip materials are trans-
ported and controlled by air and liquid cushions
through non-touching guide channels, is one of these
new concepts.
The Automatic 4" x 5"
Film- Chip Processor utilizes a portion of this
patented system.
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GENERAL PP.00ESSOR DESIGN
The machine is designed to process black and
white 4" x 5" film chips with a speed of 1 to 10 frames
per minute in a continuous process sequence. The process
section consists of five liquid steps and the drying
chamber, all equipped with automatic temperature control.
The processor allows the utilization of various
conventional chanical,sequences. Two suggested forms are
listed.
Sequence "A" Sequence "B"
Developer Tank Developer Tank
Stop Bath Tank Stop Bath Tank
Fix Tank Fix Tank
Hypo Eliminator Tank First Wash
Wash Tank Second Wash & Foto Flow
Dryer Chamber Dryer Chamber ?
The use of the hypo eliminator is suggested to
achieve the best possible archival quality in connection
with relatively low water consumption, however some films
with special drying characteristics are more satisfactorily
processed by the "B" sequence.
The wash section is fed from a mixing valve
Mal
supplying temperature controlled water. Tanks 1, 2, 3
OM`
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and 4 are equipped with filtration units and heat ex-
changers.
For ease of operation main controls are
conveniently located at the output 'end of the machine.
The proc essor is designed for daylight operation and the
loading of the processor is maintained by magazines which
are darkroom loaded. Each magazine contains up to 36
transport slides which are used to carry the film chip
through the process and drying sequences, after which
the developed film and slides emerge and are stacked
automatically in a take-out magazine.
By the use of phenolic resin laminates, the
framework of the processor affords a corrosion resistant,
but easy to maintain' surface. In all other instances the
machine consiSts of corrosion-proof material such as
type 316 stainless steel, P.V.C., acrylic, delrin, etc.
For replenishment purposes tanks 1, 2, 3 and 4
have individual gravity flow meters. The required temp-
erature in tanks 1, 2, 3 and 4 is maintained by an automatic
temperature control unit. Removable access panels allow
a thorough servicing of the machine.
The 4" x 5" Automatic Film Chip Processor is
a complete self-contained unit and has been designed to
provide maximum processing capabilities with a minimum of
maintenance and operator skill.
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DESCRIPTION
Component Groups
Frame
Tank Units
Temperature Control
Drying Unit
Transport Mechanism
Slide Injector
Control Panel
Magazine
Take-out Magazine
Film Chip Slide
FRAME
The two end members are constructed of phenolic
resin wood laminate and are connected together by a top
and bottom backbone of the same construction. A heavy
stainless steel pipe spanning the end members carries the
tank units on a stress free two point mounting. All
support components are mounted on to this basic frame con-
struction.
TANK UNITS
The tank units are constructed of P.V.C. and
acrylic, heat welded for maximum strength. The use of
clear acrylic allows an "on the spot" inspection of the
cleanliness and function of each tank and assists in operation
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and maintenance. Each tank has its own built-in overflow,
circulation pump and plumbing for distribution of liquids
to the SUPER LEVITRON plenums.
Tanks L. and 5 are .connected to temperature con-
trolled wash water with flow control. The used wash water
and all over-flow outlets drain into the P.V.C. drip tray.
Tanks 1, 2, 3 and 4 are equipped with a built-in
heat exchanger and attached filtering system.
TEMPERATURE CONTROL UNIT
The temperature control unit consists of a
stainless steel tank, electric immersion heaters and
solenoid controlled cold water input and circulation pump.
The systems operation is outlined in drawing No.11. It
is important that the supply water at the location of the
processor be at least 5 degrees below the chosen processing
temperature.
DRYER UNIT
The design of the dryer unit is similar to that
which is in the liquid section of the processor. The
SUPER LEVITRON plenums are equipped with large loading en-
trances for temperature controlled pressurized air. The
drying chamber and its duct work consists of a closed
circuit with inlet and outlet for humidity control. Within
this closed circuit electric heaters are installed to pro-
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vide elevated temperatures when necessary. Thermostatic
controls enable this temperature to be kept at plus or
minus 2 degrees. The characteristic of the SUPER LEVITRON
plenums design provides high air velocities without causing
film flutter. This in turn allows for a high rate of
moisture removal combined with slightly elevated temperatures.
TRANSPORT MECHANISM
The transport medium to guide the slides through
the entire process sequence is provided by an endless mylar
belt. The mylar belt has equally spaced carrier arms with
'which to support the slides, and guide rollers at approp-
riate locations link this belt throughout the entire film
pass. Tension on this belt is adjuted by a movable roller.
The belt is driven by an electric motor, the speed of which
can be regulated to accommodate the proper requirements
resulting from the time/temperature curves, emulsion and
developer used.
SLIDE INJECTOR
The slide injector system consists of a hydraulic
cylinder operated by water pressure. An overload bypass
safety valve protects both magazine and slides from damage
in case of misuse.
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CONTROL PANEL
The control panel contains all the switch gear
and controls necessary for the complete operation of the
processor. Located on this panel is a light viewer for
visual inspection of processed slides before their en-
trance into the take-out magazine..
MAGAZINE
The darkroom loading magazine has a capacity
for up to 36 slides. The design of the magazine in combin-
ation with the design of the slide, provides such safeguards
that the operator cannot load the magazine incorrectly.
TAKE-OUT MAGAZINE
The magazine to accommodate the processed slides
as they are ejected from the dryer section of the processor
is of formed aluminum, and provides the means of trans-
porting and handling the film slides after processing.
FILM CHIP SLIDE
The slide is a 1,4:1-ts-ta-itrIre-s,o-_--a-teei=zzeram-tx13.
re--j3411m into which the 14," x 5" film chip can be inserted.
When inserted into the clips the film chip is locked into
position. The design also provides two carrier hooks on
the frame which engage with the 'belt carrier arms during
the processing sequence.
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INSTALLATION
Space requirements and service connection
points for the installation of the Automatic L. x 5 Film
Chip Processor are shown on the installation drawing. The
processor must be levelled by the use of levelling shims
under the support feet.
Water requirements are dependent on condition
of operation, however standard 1/2" Copper line feeds are
adequate under normal circumstances. A wash water supply
line from a mixing control valve plus a cold water line
for heat exchanger system and injection cylinder are re-
quired. A ij;." minimum floor drain should be used.
Air knife supply requires a maximum flow of
100 CFM at a static pressure of 1/2 'PSI. This can be
supplied by a small centrifugal blower or it can be connected
to the main compressed air supply of the film laboratory.
Electrical requirements are 220
split single phase, fused, at 40 amperes.
VAC, 60 cycle
Air conditioning
of the processing area is recommended, if possible, to
assure controlled temperature and humidity for optimum
environmental operation.
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SET Ui) AND ADJUSTMENT
With reference to section "Operation" pages 16, 17 ?
and 18, the following guide will assist in proper processor
operation
Loaded film dip slide holders are inserted .into
the magazine with the supplied magazine loader. Tho ? operation
of this accessory
loader are safety
of slides.
is self evident as the slide, magazine and
interlocked to prevent
error during insertion
NOTE
To prevent malfunctioning ?
DO NOT distort chip slide
holder.
The loaded magazine can be inserted into the pro-
cessor in only one way due to the offset locating pins. The
magazine must be locked into position by turning the magazine
locking lever to the left. This lever operates a series switch
connected with the injector switch located on the control panel.
When both switches have been closed the delay relay is energized
and three minutes later the hydraulic injector begins to cycle
and inject slides into the processor.
The purpose of this delay is to ensure a minimum
3 minute spacing between the injection of sets of slides from
the loaded input magazines into the processor. This in turn
provides 3 minute intervals between the time the take out
magazine reaches a full condition and the start of a new set of
processed slides being ejected from the machine into the next
take out magazine. Adequate time is thus provided for exchanging
take out magazines.
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The timing of the hydraulic injector is critical and
is factory set. If for any reason it is desired to alter the
timing it can be adjusted by carefully moving the timing cam
of micro switch MS5 (Refer drawing No.3). The injector power
stroke can be adjusted to provide only the drive force necessary
to inject the film slide into the machine. It is recommended
that prior to initial operation of the processor, the injector
safety valve (reference drawing No. 3) be backed off- fully and
the operator, by inserting his hand into the magazinemounting
opening on the top of the processor, can check the line force.
The injector should be activated while the operator retards
. the moving injector ram. As his assistant slowly closes the
safety valve the operator can determine when sufficient force
is being exerted to inject a slide from a fully loaded magazine
into the processor.
NOTE
During this adjustment the
heat exchanger solenoid valve
must be in the open position
(set liquid thermostat to
cooling position and turn liquid
temperature control on).
?The injector supply line has been equipped with a
filter unit to prevent any foreign matter from entering the
hydraulic cylinder and causing possible damage. This filter
should be replaced as required, the period of time depending on
existing water conditions.
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The transport belt is sprocket ?driven by a DC
controlled motor. To eliminate the possibility of machine
damage by possible jamming of the transport belt by any
means, a slip- clutch has been provided on the motor driven
output shaft. This clutch has been factory set and should re-
quire no further adjustment (Reference drawing No. 3).
The transport belt tension should be sufficient to
guarantee non-skip of the sprocket rollers. The tension is
factory set but can be adjusted to compensate for change by
moving the tension adjust roller as located on drawing No. 4.
The timing of the viewer stop solenoid is pre-set.
If accidentally changed the timing can be adjusted by careful
movement of the micro switch MS1 timing cam.
During initial testing of films, use of the dryer
? baffle (Reference drawing No. 4) can prove to be beneficial.
The baffle provides a slow rate drying path which normalizes
the film prior to entrance into the high rate SUPER LEVITRON
drying plenums. This baffle plus the utilization of the
Type "B" chemical sequence, as outlined on page No. 3, results
in optimum drying for films with hard drying characteristics.
The baffle can .be easily inserted into the holding.brackets
in the position indicated on drawing number 4.
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TANK REMOVAL FOR MAJOR SERVICING
The removal of a process tank can be accomplished
by carefully positioning the belt break-apart points in their
proper register. The break points are located at two stations
on the transport belt, and can be recognized by the belt
overlap at the transport bar mounting screws.
Position one set of break points to the left of
the tank to be removed and one set of break points to the
right of the tank. Completely disconnect the belt tension
roller assembly and allow the belt to slacken. Carefully
remove the two screws on the right hand break points and affix
the tank side of the disconnected belt to the tank to be re-
moved. Connect the other belt end to the processor by using
a small wire or .bonding tape. Repeatibelt disconnect pro-
cedure at left break point.
CAUTION
If developer tank is removed
the slide support bars must be
positioned on the slide holding
cam wheel in the position removed.
Slide pickup will not operate
properly if transport belt and
delrin holding cams are not
synchronized.
Disconnect pump plumbing, heat exchanger, water
connections, thermostat, etc. from rear of tank. Remove tank
mounting bolts from top rear of tank.
Pull tank forward, rotating base of tank on support
beam. Lift tank free of processor.
Reinstall in reverse order.
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OPERATION OF 0UT2HT MAGAZINE AND ELEVATOR
'When chip is dropped into chute, slide is stopped
momentarily for viewing by a solenoid operated
stop lever.
Stop lever opens and, slide drops into output
magazine, activating a micro switch that energizes
spindle motor.
Motor makes one revolution and is stopped by a
micro switch trip. This action repeats until
36 slides are collected in output magazine (full).
When slide platform is down, a bell rings until
output magazine is exchanged and elevator "up"
button is pushed.
NOTE
Insert new output
magazine before
pushing "up" 'button.
Elevator rises to limit switch, .stops spindle and
releases system to normal timing.
If output magazine is not full, push elevator
over-ride down button to bring elevator doun.
Buzzer signal indicates that elevator is down
and output magazine can be exchanged.
?
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SPEED AND IMMERSION TIMES
Chips per minute.
1 chip
2 chips
3 chips
L. chips
5 chips
6 chips
7 chips
8 chips
9 chips
10 chips
Tank
1
3
4
5
Developing timo
sec.
sec.
sec.
15 min.
7 min.
5 min.
3 min.
3 min.
CAPACITIES
12
38
6
9 sec.,5D
1 sec./8
2 min. 33 sec. De
2 min. 11 sec.,//
1 min. 5L sec.
j
1 min. 42-sec.
z
1 min. 32 sec.
Liquid
2.81
Film Path
18-L- U.S.gal.
140 inches
2
li
1I'
76
I?
17
9
9
135
Tr
8
yr
It
76
Tr
17
9
Tr
135
Tr
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OMRATION
The operating sequence should be followed as in-
dicated. This sequence is to be used after initial set-up
and test has been performed to determine the proper film-chemical
relationship for best results.
(1) Open front door cover. Fill tanks with
proper chemical.
(2) Switch on main power.
(3) Push temperature control button located
? on temperature control unit behind dev-
eloper tank. Fill heat exchanger until
it overflows. Adjust flow valve on feed
? line to minimum requirement to maintain
set temperature.
(4)
CAUTION
Fill heat exchanger tank
before operating heat ex-
changer pumps. Pump seal
damage will result when run
dry.
Start circulation pumps and heat exchanger
pump to bring temperature up to desired pro-
cess temperature. For high processing
temperature use 2nd boost heater. Switch is
located on temperature control unit. For
normal processing temperature use single
heater.
? CAUTION
Do not run pumps dry as pump
seal damage will result.
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Allow process liquid to reach operating
temperature.
Regulate wash water temperature to process
temperature and fill wash tank.
Start dryer blower and bring dryer temp-
erature up to proper temperature.
Select transport speed and start transport
mechanism.
Turn injector switch on and check for
correct operation (red light indicating
push position). Ensure magazine inter-
lock switch is in "on" position.
NOTE
The built-in tim6 device
will prevent injector
operation for 3 minutes.
(10) Turn off injector power and magazine inter-
lock switch.
(11) Place loaded magazine in processor.
(12) Lock magazine in position by turning lever
in front of magazine ramp from right to
left. (To remove magazine turn lever back
to "off" position).
NOTE
The above operation closes
electrical circuit for in-
jector. If magazine is not
locked, injector will not
operate.
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(13) Place new slide collector in elevator
and push "Elevator Up" button.
(14) Turn replenishment system on if re-
quired.
(15) Close front cover door.
(16) Start blower unit for air knife.
(17) Turn injector switch on.
(18) The machine will now automatically
process all slides contained in the
magazine.
a
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SERVICING AND MAINTENANCE
PUMPS:
A periodic chock of pump housings is advisable.
Check for leaks from diaphragm seal.
AIR BLOWER:
The air filter should be inspected and replaced
with an x 5XTV x 1" filter of suitable value
when required.
LIQUID FILTERS:
Filter cartridges must be replaced periodically,
to ensure cleanliness of process solutions.
To replace filter cartridges, close input and
.putput 'valves. Unscrew she],] to your left,
withdraw cartridge and replace with new one.
Do not over tighten filter shell.
TANKS AND INSERTS:
For cleaning use normal commercial tank cleaner.
TRANSPORT SYSTEM:
Check cluth on drive motor to ensure non-slip
operation. 'Drive pins in pulleys must index
with the perforated mylar belt.
Carrier arms must be straight and not distorted.
Oil level in drive motor gearhead should be
checked every 2 months.
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PICK-UP STATION IN DEVELOPER TANK:
Timing on slide release cams should be visually
-inspected for proper operation, in case of
transport belt slippage.
INJECTOR:
ELEVATOR:
Check for leaks on injector and supply lines.
Packing gland on hydraulic cylinder is standard
item and can be easily replaced if damaged.
(See instruction on enclosed bulletin).
Check micro switches periodically for proper
operation. Elevator motor gearhead should be
repacked annually.
ELECTRIC MOTORS:
All electric motors have pre-lubricated bearings
and require no further servicing.
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Item
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Part
Part Description STATINTL
Ji
1 31 Heat Exchanger
32 Fill, Temperature
Control Unit
33 Boost (Liquid)
4 34 Injector
5 S5 Pump
6 36 Main Power
7 37 Viewer
8 88 Elevator "Up"
9 39 Elevator "Down"
no 10 310 Transport
11 Sll Dryer Stop
or
12 $12 Dryer Start
13 313 Boost (Air)
Nil
! 14 MS1
15 MS2
?
Toggle
125v
==
92340STATINTL
'PM-T=77-2 on
STATINTL
11.1111.1,1115A, 125v
1STATINTL
1 5A,
Toggle
,M111(5
STATINTL
15A, 12
IIRIPM15
STATINTL
15A, 1
ToggleM
STATINTL
Illuston _#2340
Push Button #2340STATINTL
,LIMusPWRI #2340STATINTL
STATINTL
1,g111 751 c.(5 15A, 1s2T
5AvTINTL
Push Button N.C. STATINTL
Push Button N.O.
15A, 125v
ToggleMM STATINTL
Micro Switch V3-9001 2-63
STATINTL
Micro Switch V3-9001 2-63
STATINTL
16 M53 Micro Switch V3-9001 2-63
STATINTL
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Item IL
Part Description
, 17 MS4
ow 18 M35 Cam operated
19 1456 Limit reverse
20 MS7 Return stop
21 MS8
22 MS9 .
23 MS10 Air Flow
24 14311 Return safety
' 25 SL1 "In" solenoid valve
26 SL2 ?Out" solenoid valve
27 SL3 Cold water solenoid
valve
28 SL4 Solenoid
29
urn
30
31
32
33
. 34
35
Ki
K2
K3
K5
.K6
Relay .
Relay
Time delay relay
Relay
Injector relay
Dryer Contactor
K7 Pump Contactor
Micro Switch
Micro Switch
Micro Switch
Micro Switch
Micro Switch
V3-9001 2-63
STATI NTL
V3-9001 2-63
STATINTL
V3-9001 2-63
STATI NTL
V3-9001 2-63
STATI NTL
V3-9001 2-63
STATI NTL
Micro Switch V3-9001 2-63
STATINTI:
STATI NTL
Mod. 2A, rating 5 amp. at
250 V.A.C.
Micro Switch V3-9001 2-63
STAIINTL
STATI NTL
) ,Asco Padget Valve #8314104
) 115/60 orifice 1/s" dia.
1/K27AA 622, Ser. D3ICSTATINTL
L,--
orifice 3/16 dia.
STATI NTL
16 - Cont. - 11 7V.A.C./60 cy.
MKH3A, 115 VAC, "Line"
MKH3A, 115 VAC, "Line"
Amperite 115 NO 180
MKH 3A, 115 VAC "Line"
MKH 3A, 115 VAC
E41 NA 30 AF-A
"LinegTATINTL
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Item
Part
?36
K8
Main Contactor
?37
K9
Relay
38
K10
Starting relay
?39
Ti
Transformer
. 40
Thermistor Dev. Tank
41
Temperature Controller
42
Fl
Fuse
_43
Fuse
44
F3
Fuse
"I 45
F4
Fuse
46
F5
Fuse
47
F6
Fuse
148
F7
Fuse
49
F8
Fuse
uw 50
F9
Fuse
, 51
F10
Fuse
52.
Fll
Fuse
53
F12
Fuse
54
F13
Fuse
'55
R1
2 off Heater
am 56
R2
4 off Heater
57
Ml
Elevator motor
...i
Cl
Condensor
Description STATINTL
. 702 Series K Size 0 3 Pole
600 VAC 18 am
ATINTL
KRP 11 AG1 ll 5v, 10 amp..50/60 cy
/912 2 - 14 STATINTL
Type 167 C 60 Primary 115v/60 cy.
STATINTL
Fenwal 8-64/71Z11-31
Range: 25-250 F
Fenwal #53615-0 Med. 98-B
304250v, Slow Blow
30A1 250v, Slow Blow
3A, 125v.
3A, 125v
15.1, 250v, Slow Blow
30A, 250v, Slow Blow
3A, 125v
20A, 125v
2A, 125v
15A, 125v
5A, 125v, Slow Blow
Buss MDL 2 - 125v
.Buss MDL 2 - 125v
STATINTL
Immersion Heater 115 volt/750W
5X75 61A-3004
Cone Heater 115 volt/660W
Bodine type NC1-12R, 1725 R.P.M.
115 volt A-C .26 amp., 1/70 H.P.
Reducer:,Torque 7.1
Ratio 36:1 48,R.P.M.
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Part
'Item.11ii
Approved For Release 2001/11/19 : CIA-RDP78604747A000300010020-6
Part Description
STATINTL
I. 59 M2 Transport Motor
UM
Ratiotrol R12 - Motor: 1/12 H.P.
DC AASD 1725 RPM Model 5 BN 68Y
shunt wound A2
Reductor UF109-10, ratio 40:1
60 M3 Dryer motor Type RKJ Frame 56 #FFL'l'irlo ATINTL
3.450 RPM - 1 H.P. 230v
7.6 F.L.
'I 61 M4 Temperature Control Frame J330- 1/8 H.P. 115:sz-
ATiNTL ?
Pump Motor 50/60 cy. 2.2/3.0 amp.
250/3450 R.P.M.
62
M5 ' 6.off Liquid Pump Motors C1446 - 1/3 H.P. 230v. Y-Type
50/60 cy. 2850/3h50 RP
gTATINTL
2.4/2.9 amp. - 50 C contin.
uw 63. M6 Ventilator Blower Electrohome #2818-41-05-23
Fan duty 115 volt/60 cy. .5 amp
1550 RPM
STATINTL
64 Adjust. Thermostat Tamp. range - 100 to +400?F
(Dryer section) 12-62 17010-0?
65 BUZ Buzzer Standard 6 volt buzzer
66 Viewer lamp F.G. 10 - 4A 25 watt 120 volt
STATINTL
STATINTL
67 KA 5
DAF
69'
70
Rectifier Kli -Sel made by
Power supply
11 off Pilot lamps amp. APL 125v
200
STATINTL
Ovarheat safety Thm-rnostat SA-501 Model
4 off Diodes #10 B4
off Diodes #5D94
Approved For Release 2001/11/19 : CIA-RDP78604747A000300010020-6
Ng
ISO
Approved For Release 2001/11/19 : CIA-RDP781304747A000300010020-6
PURCHASED PARTS LIST
Part .
Item
Description STATINTL
JI
1 2/4 Dryor Air Intake
Filter
2 2/10 Flowmeter
111111
3/12 Filter Cartridge Cuno Micro Klean
#2230 Fl, 25 Mikron STATINTL
3/15 Valves PVC Ball Valve 1"
ATINTL
5 3/16 Filter CartridgeCartridge Kit
11111111111151 1/2" dia.
4/19 Valve
Approved For Release 2
Crane cat. #2181,
01/11/19 : CIA-RDP78604747A000300010020-6
STATINTL
Approved For Release 2001/11/19 : CIA-RDP78604747A000300010020-6
Approved For Release 2CI01/11/19 : CIA-RDP78604747A000300010020-6
Approved For Release 2001/11/19 : CIA-RDP78604747A000300010020-6
Approved For Release 2001/11/19 : CIA-RDP78604747A000300010020-6
Draw. No. 1
Approved For Release 2001/11/19 : CIA-RDP78604747A000300010020-6
LEGEND
Back View - Closed Machine
1. Control console cooling vent
2. Control console
3. Fresh air intake - pump motor section
4. Dryer air intake filter
5. Drip tray drain
6. Injector and temperature control unit
supply line
7. Wash water supply line
8. Removable back doof
9. Exhaust ventilator - pump motor
section
10. Replenish controls
11. Input magazine
12. Rear service panel mounting screws
13. Service panel
Approved For Release 2001/11/19 : CIA-RDP78604747A000300010020-6
Ap d For Release 2001/11/19 : CIA-RDP78604747A000300010020-6
BACK VIEW - CLOSED MACHINE
Approved For Release 2001/11/19 : CIA-RDP78604747A000300010020-6
Approved For Release 2001/11/19 : CIA-RDP78604747A000300010020-6
LEGEND
Back View - Open Machine
1. Main power "input"
2. Fuse block
3. Main contactor No. K8
4. Neutral and ground tie point
5. Pump contactor No. K7
6. Dryer contactor No. K6
7. Wash water adjustment valve - Tank No. 4 or 5
8. Wash water adjustment valve - Tank No. 5
9. Circulation pumps
10. Temperature controlled wash water line
11. .2 Injector and temperature control unit supply line
12. Water filter
13. Pump intakes
14. Heat exchanger pipe
15. Filter isolation valves
16. Filters
17. Water exhaust pipe
18. Thermostat developer tank
19. Circulation Pump-Temperature Control Unit
20. Temperature control unit
21. Filler switch
22. Boost heater switch
23. Inspection lid
24. Adjustment valve - cold water input
25. Safety clutch for film transport belt
26. Drive motor
27. Injector solenoid valve "out"'
28. Injector solenoid valve "in"
29. Injector spring loaded safety valve
30. Feed solenoid for temperature control unit
31. Rear door main catch
32. Injector "out" supply line
33. Micro switch No. MS1 and No. M55
34g. Injector "in" supply. line
35. Injector and viewer stop cam
36. Relay No0K4
37. Relay No.K5
38.Time delay Relay No. K3
39. Air Knife Air supply connection pipe
Approved For Release 2001/11/19 : CIA-RDP78604747A000300010020-6
4W
ved For
/11/ CIA-RDP78 7A000300010020-6.
lon0
Draw. No. 3
Approved For Release 2001/11/19 : CIA-RDP78604747A000300010020-6
Approved For Release 2001/11/19 : CIA-RDP78604747A000300010020-6
LEGEND
Front View - Open Machine
1. Pick-up guide
2. Temperature control unit
3. Circulation Pump - temperature control
4. Heat exchanger plates
5. Front overflow
6. Transport idler pulleys
7. Liquid plenums
8. Air return to dryer blower
9. Elevator drive assembly
10. Air plenums
11. Lower light seal wall
12. Elevator spindle
13. Elevator
14. Transport belt tension adjustment
15. Transport belt
16. Air knife
17. Light seal - transport belt
18. Upper light seal
19. Wash tank overflow - adjustment valve
20. Injector ,
21. Micro switch 6, 7, 11
22. Injector supply "in" connection
23. Injector supply "out" connection
24. Magazine Injector safety interlock
25. Slide input chute
26. Transport drive pulleys
. 27. "Slow dry" baffle
Approved For Release 2001/11/19 : CIA-RDP78604747A000300010020-6
Approved For
lease 200
/11/19 : CIA-RDP
7A000300010020-6
Approved For Release 2001/11/19 : CIA-RDP78604747A000300010020-6
VIEW- OPE
0
L.
Approved For Release 2001/11/19 : CIA-RDP78604747A000300010020-6
LEGEND
Control Console
1. Elevator trip micro switch MS9
2. Inspection light push button
3. Inspection light
J. Limit micro switch M53
5. Single revolution micro switch MS2
6. Spindle drive mOtor Mi
7. Relays - Ki, K2 and K9
8. Transformer - Ti
9, Buzzer
10. Blower motor - M3
11.. Liquid temperature controller unit
12. Elevator assembly
13. 'Control panel
14. Limit micro switch MS4,
15. Viewer stop solenoid SL4
16. Inspection viewer
Approved For Release 2 01/11/19 : CIA-RDP78604747A000300010020-6
Approved For Release 2001/11/19 : CIA-RDP781304747A000300010026-6
?
15
CONTROL-CONSOLE
Approved For Release 2001/11/19 : CIA-RDP78604747A000300010020-6
12
Approved For Release 2001/11/19: CIA-RDP78604747A000300010020-6
Nil
LEGEND
Bottom View Magazine
. .Magazine body
2. Magazine block
3. Light seal trip-lifting levers
4. Slide exit light seal trip opening
' 5. Slots for slide lifting levers
6. .Slide entrance light seal trip
opening
.7. Feed-in slot
8 'Locating pins
.Magazine lock hole
, ?
Approved For Release 2001/41/19 : CIA-RDP781304747A000300010020-6
Approved For Release 2001/11/19 : CIA-RDP78604747A000300010020-6
.BOTTOM VIEW SIDE MAGAZINE
Approved For Release 2001/11/19 : CIA-RDP78604747A000300010020-6
Approved FeIease 2001/11/19 : CIA-RDP78604747A000300010020-6
4ix d FILM CHIP-;SLIDE .HOLDER
Approved For Release 2001/11/19 : CIA-RDP78604747A000300010020-6
Approved For Release 2001/11/19 : CIA-RDP78604747A000300010020-6
ex 5? FILM CHIP- SLIDE HOLDER WITH FILM
Approved For Release 2901/11/19 : CIA-RDP78604747A000300010020-6
Ull
Approved For Release 2001/11/19 : CIA-RDP78604747A000300010020-6
"MAGAZINE - AUTOMATIC' 4"x.5" FILM PROCESSOR
Approved For Release 2001/11/19 : CIA-RDP78604747A000300010020-6
STATINTL Approved For Release 2001/11/19 : CIA-RDP78604747A000300010020-6
Approved For Release 2001/11/19 : CIA-RDP78604747A000300010020-6
Approved For Release 2001/11/19 : CIA-RDP78604747A000300010020-6
LEGEND
Temperature Control Unit
1. Cold water solenoid valve
2. Cold water feed line
3. Process tank .
4. Heat exchanger plates
5. Supply line
6. Return line
7. Overflow
8. Heater box
9. Inspection cap
10. "Fill" push button switch
11. Boost Heater Switch
12. Boost Pilot Light
13. Circulation pump motor fuse
14. Heater fuse
15. Electrical connection
16. Flow adjustment valve
17. Motor starting relay 1(10 and Terminal Box
18. Circulation pump
19. Tank thermostat
Approved For Release 2001/11/19 : CIA-RDP78604747A000300010020-6
Approved For Release 2001/11/19 : CIA-RDP78604747A000300010020-6
I.EGEND
Sequence "A"
J.. Number 4 replenidamont line - Feeding
43rPo clearing to No. 4 tank
2. Wash water flow valve - To adjust wash
water flow in No. 5 tank
Wash water feed line'
4. Back view wash water flow valve
5. Wash water metering valve - closed position
6. Wash water connection tubes. Connect to. ?
No. 5 tank
7. Wash water inlet. This opening must be
plugged.
Approved For Release 2001/11/19 : CIA-RDP78604747A000300010020-6
IN
OP
For Release 200
/19 : CIA-RDP78604747
300010020-6 r.t.
?
? ?
c
f
In
Approved For Release 2001/11/19 : CIA-RDP78604747A000300010020-6
CONNECTIONS
Approved For Release 2001/11/19 : CIA-RDP78604747A000300010020-6
LEGEND
Sequence "B"
1. Number 4 replenishment line. Feeding
photo flow solution into No. 5 tank
2. Rubber connection sleeve. Bypassing
No. 4 tank
3. Replenidment adaptor for No. 5 tank
4. Wash water flow Valve. To adjust wash
water flow in No. 4 tank
Wash water feed line
Back view wash water fl9w valve
Wash water metering valve. To adjust waSh
water flow into No. 5 tank in proportion
to photo flow replenishment rate
Wash water connection tube to No. 5 tank'
-Wash water connection tuber to No. 4 tank
Approved For Release 2001/11/19 : CIA-RDP78604747A000300010020-6
SU
ppr ed For Release 2001/11/19 : CIA-RDP781304747A000300010020-6
(::)1
-
_
(
....,....,,
Approved For Release 2
01/11/19 : CIA-RDP78604747A000300010020-6
CONN ECT
220 V.A.C. 60 CY. I
SPLIT SINGLE PHASE
FUSED 40 AMP.
NEuTRAL
GROUND
NOT ES
1. -0- TERMINAL BOARD NO.1 CONNECTION POINT.
. " NO2
? Approved For Release 2001/11/19 : CIA-RDP78604747A000300010020-6
TEMPERATURE
CONTROL
LL SWITCHU T.
l
HEAT
EXCHANGER
LIQUID TEMP.
ADJUST
HEAT
EXCH.
TEMPERATURE
CONTROLLER
SL 3
HEATING THERMISTOR
DEV. TANK
FIO
OVERHEAT HTR
SAFETY \ RI
-
53
BOOST
FUSE
BLOCK
STARTING
RELAY
INJECTOR M58
54 re
COLD WATER
SOLENOID
VALVE
HTR BOOST
R1
TEMPERATURE
CONTROL PUMP
MOTOR
TIME DELAY
5 KS
MS6
0 + LIMIT
4 REVERSE
INJECTOR
RELAY
M65
CAM
OPERATED
INJECTOR
.1w
5L1
(' 1.-1 *IN'
SOLENOID (14 11
SL2
VALVE
- -_4
FUSE _
BLOCK
RETURN
M511 SAFETY
M57
RETURN
STOP
? .
OUT
SOLENOID
VALVE
I/POWER I
MAIN 1,
i POWER
ON
MAIN
CONTACTOR
VENTILATION
BLOWER
S5 II PUMP
CONTACTOR
K7
LIQUID PUMP MOTORS - M5
KW-7
FUSE
BLOCK ON
CONTACTOR
41
- - -
TRANSPORT
0
VIEWER 57
SIO
59 '
ELEVATOR
DOWN"
?0 0
58
ELEVATOR
"UP"
C
M54
ii-
ELEVATOR
MOTOR
Ml 1
VIEWER
LAMP
TRANS-
PORT
RAS
DAF
TRANSPORT
- MOTOR
M 2
5L4
'SOLENOID
- -
MS2
POWER
SUPPLY
ADJUSTABLE
THERMOSTAT
"DOWN"
R2 HTR.
R2 HTR
DRYER511 _