REQUEST FOR PROPOSAL NO. RD-21-65

Document Type: 
Document Number (FOIA) /ESDN (CREST): 
CIA-RDP78B04747A001300020007-9
Release Decision: 
RIPPUB
Original Classification: 
C
Document Page Count: 
30
Document Creation Date: 
December 28, 2016
Document Release Date: 
June 9, 2011
Sequence Number: 
7
Case Number: 
Publication Date: 
April 9, 1965
Content Type: 
MEMO
File: 
AttachmentSize
PDF icon CIA-RDP78B04747A001300020007-9.pdf1.29 MB
Body: 
Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 U. S. Government Washington, D. C. UtIon: ectt equest For Proposal No. RD-2l-65 Gentlemen: 9 April 1965 Please Reference 5W-1598 P. G. Box 6788 25X1 is pleased to submit its Firm Fixed Price proposal of the research program under Cont for the continuati; ract s t 25X1 Engin? Bring Zabar in fulfillment of the s x e Propose to furnish 50 0 hours of technical proposal No. 5;~- program as Q dined in the enclosed 1598 for the total sum 25X1 is attached. A cost breakdown Very my yours, MCM/bis Ends. Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 Proposal 5W-1598 9 April 1965 Carl Element Engineering A 8 C TOTAL ENGINEERING DIRECT Engineering Overhead 130% Manufacturing Dept. 11 TOTAL MANUFACTURING DIRECT Manufacturing Overhead @ 135% Material TOTAL COST G & A Expense 13% Profit 10% TOTAL Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 Proposal SW-1598 9 April 1965 ring TOTAL EKGIN A 8 C G DIRECT Engineering Overhead manufacturing Dept. 11 TOTAL ,ANUPACT RI14 DIRECT manufacturing Overhead material TOTAL COST G & A Expense ~ 13% 0% TOTAL Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 CONTINUATION OF ADVANCED PROCESSOR Prepared for February, 1965 Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 5W-1598 1. INTRODUCTION This document is a proposal for the continuation, in fiscal 1966, of research and development work presently under contract The proposed work involves the refinement of photographic processing equipment and techniques and the application of air/liquid bearings to processors. The work under the present contract includes the installation of a cleanroom as GFE at the facility. The proposed work includes the use of the cleanroom and elements of the HTA-5 processor for further research. The data in this proposal were prepared for the U. S. Government by the technical staff of the 1. 1 SCOPE This proposal covers the technical details for the proposed program and a plan of accomplishment. 1.2 BACKGROUND The research and development program presently in work under Contract 974 has the following main development objectives: 1) Develop a modular concept for an air/liquid bearing processor with high reliability, capable of operating in a cleanroom environment 2) Reevaluate component size and efficiency to reduce processor size and power consumption 3) Extend the modular concept to all processor sections 4) Investigate new designs, configurations, and concepts for liquid and air bearings, vacuum capstans, and air squeegees 5) Investigate power losses in plumbing and develop methods to minimize them 25X1 25X1 25X1 25X1 Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 5W-1598 6) Determine operational parameters essential to the design of an air/liquid bearing processor 7) Study cleanroom operations to evaluate the effect of room environment on the film during the processing cycle, and the effect of the processor on the aerosol content of the cleanroom atmosphere Substantial progress has been made in the meeting of these objec- tives and work will continue under the present contract until June 30, 1965. A modular processor concept was studied and recommendations documented. Two different types of both air and liquid bearings were studied. Experi- mental models of each type were built and functional performance testing started. An investigation was conducted to identify and measure pressure losses in plumbing with significant results. Work was started to develop methods of obtaining values for film tension, bearing loads, and vacuum capstan torque. Erection of the cleanroom (Figure 1) was started November 23, 1964 and is scheduled to be ready for specification compliance testing by the end of February 1965. 2. PROPOSED PROGRAM As a logical continuation of the present research, the following program is proposed. It will be carried out over a 6-month period between 1 July and 30 December 1965. 2.1 PARTICLE CONTAMINATION OF FILM An analytical study will be made to determine the effect of foreign particles on the photographic interpretation of film transparencies. Particle sizes, grain structure, probability of information concealment, and similar criteria will be studied to produce a mathematical statement on which an experimental program can be based. Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 ? Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78B04747A001300020007-9 5W-15y 3 2.2 CLEANROOM PROCESSING Based on the criteria obtained in the analysis proposed in Sub- section 2. 1 above, negatives will be developed in the cleanroom for experimental evaluation of the theoretical results . 2.3 AIR BEARING DESIGN EVALUATION Current development of air bearing designs will be continued Designs will be evaluated to select the one with the best performance 2.4 LIQUID BEARING DESIGN EVALUATION Current development of liquid bearing designs will be continued. Designs will be evaluated to select the one with the best performatin 2.5 AIR AND LIQUID BEARING TESTS The drier and takeup section of the HTA-5 processor will be set up in the cleanroom together with a mockup tank for functional testing of p air and liquid bearings over a range of loads and speeds. 2.6 VACUUM CAPSTAN EVALUATION Evaluation of the vacuum capstan in comparison with iinvolved types will be continued. A design study to assess the problems in a modular capstan design incorporating its own power source will be conducted. If time and funds permit, an experimental capstan will be manu- factured and mounted on the HTA-5 takeup section for functional evaluation. 2.7 AIR SQUEEGEE EVALUATION Using the HTA-5 squeegee as a basic model, an evaluation will the operating criteria will be made. Varying air pressures and flows be tested to determine the effects on water removal, film oscillation, and efficiency . Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78B04747A001300020007-9 Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78B04747A001300020007-9 5W-1598 2.8 DOCUMENTATION Program documentation will be provided in monthly letter reports and technical reports. The monthly letter reports will briefly describe program activities during reporting period, the anticipated activities for the following period, liaison activities between the contractor and the customer, and an accounting of funds expended. The technical reports will be furnished at the competion of each significant research phase. Tech- nical reports will fully document the problem under study, the methods used, the results obtained, and the conclusions and recommendations reached as a result of the work. 3. PROGRAM SCHEDULE AND MANLOADING The proposed program schedule and manloading for the 6-month period between 1 July and 31 December 1965 is shown in Figure 2. Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78B04747A001300020007-9 Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 p R AND D FACILITY AND CLEANROOM INSTALLATION ELET-PCVC!? AND OF''CAL LABCRATQRy MAn.AGt FS ? . r.E ANC _1ryc.EcE~; ElanpM Figure 1. Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78B04747A001300020007-9 JULY AUG SEPT OCT NOV DEC CLASS HRS ..CONTAMINATION STUDY CLEANROOM EXPERIMENTS DIRECTION AND REPORTING A C A 520 1040 347 AIR BEARING DES N IG FABRICATION A D 11 520 ept 173 LIQUID BEARING EVALUATION FABRICATION B 347 Dept 11 87 HTA-5 INSTALLATION MOCKUP FABRICATION B 693 D ept 11 173 VACUUM CAPSTAN DESIGN STUDY FABRICATION B Dept 11 960 173 AIR SQUEEGEE EVALUATION AND TEST FABRICATION A Dept 11 607 129 REPORTS A 80 SUPERVISION AND A 80 ADMINISTRATION Figure 2. Program Schedule and Manhour Loading Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78B04747A001300020007-9 Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 NPIC/D-48-65 07 APR 196` AA rovi Regurat tor Arkra In eo 1 aflce L :{w-fN l I58 en t oll a Film Prooesecr in that ow *A" he AMM C. IANDAM Director :01r phic Int rpret tton Center J APR 196 Distribution Orig & 2 - LB/SS 1 - A/DDI 1 - O/Dir 1 - P&DS LB/SS/NPIC (25 Mar 1965) 25X1 i 25X1 Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 KID CT ? Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 R & D CATALOG FORM DATE I. PROJECT TITLE/CODE NAME 2. SHORT PROJECT DESCRIPTION Film Processor Development Continuation of the Processor Development Program,to Program achieve conceptual and engineering advancement in the art and technology of film processing. 3. CONTRACTOR NAME 1 1 5. CLASS OF CONTRACTOR - 6. TYPE OF CONTRACT Manufacturer CPFF 7. FUNDS 8. REQUISITION NO. 9. BUDGET PROJECT NO. FY 1964 N/A NP-S-20 FY 1965 10. EFFECTIVE CONTRACT DATE (Begin - end) 11. SECURITY CLASS. AA - Confidential T - Unclassified FY 19 $ Tune 1965 - December 1965 W - Unclassified 12. RESPONSIBLE DIRECTORATE/OFFICE/PROJECT OFFICER TELEPHONE EXTENSION DDI/NPIC/P&DS 13. REQUIREMENT/AUTHORITY Effort is directed toward providing both theoretical and conclusive answers to many of the unknown factors in the design and engineering of photographic film processors. 14. TYPE OF WORK TO BE DONE Applied Research 15. CATEGORIES OF EFFORT MAJOR CATEGORY SUB-CATEGORIES Special Techniques & Studies Reroduction Processors 16. END ITEM OR SERVICES FROM THIS CONTRACT/IMPROVEMENT OVER CURRENT SYSTEM, EQUIPMENT. ETC. Monthly letter progress reports, technical reports at significant stages and final report covering all aspects investigated, conclusions and recommendations. 7 . 1 CTS (Agency & Ot h er )/ SUPPORTING CONTRA OOR DI N T ON OR RELATED C A I Coordination with DOD, USAF, SPPL, GIl~ZRADA, and NRTSC has been effected. 2 18 . D ON T EC OF REQUIREMENT A AND D E TAI L ED H N I C TECHNICAL DESCRIPTION OF'PROJECT (Continue on addi- tional page if required) This investigative effort is directed twoard providing theoretical as well as practical results in specified,-.areas of research pertaining to continuous roll photographic film processors. The program, as instituted in June 1964, was to perform elementary studies, based in installation of a GFE clean-room facility and utilization of a GFE HTA/5 film processor. Because of the normal acquisition and installation required for a clean-room complex, considerable investigation had to be held in abeyance and as a result, full benefit of the first year's program could 19. APPROVED BY AND DATE OFFICE DEPUTY DIRECTOR DDCI 5X1 FORM ,1.64 2338 P11 25X1 25X1 25X1 Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 R & D Catalog Form (Continued)... The currently funded effort has resulted in completion of the clean-room facility, installation of the HTA/5 processor and a detailed report on investi- gations carried on that did not require clean-room operation. During this time substantial progress has been made in meeting the objectives set forth and work will continue under the present contract until 30 June 1965. A modular processor concept was studied and recommendations detailed. Two different types of both liquid and air bearings were studied. Experimental models of both were built and functional performance testing started. Results thus far are inconclusive. An investigation was conducted to identify and Tire measure pressure losses in plumbing which produced significant results. Work was started to develop methods of obtaining values for film tension, bearing loads and vacuum capstan torque. Erection of the clean-room was started 23 November 1964 and is scheduled for specification compliance testing at the end of February 1965. The continuation program is intended to carry to a logical conclusion those efforts that will not be completed with current year funding, together with some new investigations. For this continuation the contractor has proposed a six month, evel of effort to be carried out between 1 July 1965 and 31 December 1965. The following areas will be investigated: 1. Particle Contamination of Film -- An analytical study to determine the effect of foreign particles on the photographic interpretation of film transparencies. Particle size, grain structure, probability of information concealment and similar criteria will be studied to produce a mathematical statement on which the experimental program can be based. 2. Clean-room Experiments: Based on the criteria obtained in the Particle Contamination Analysis, controlled experimentation will be performed in the clean-room for evaluation of the theoretical results. 3. Air Bearing Design Evaluation: A continuation of the current effort. Designs will be evaluated for performance selection. 4. Liquid Bearing Design Evaluation: A continuation of the current effort. Designs will be evaluated for performance selection. 5. Testing of Air and Liquid Bearings: The HTA/5 Processor will be outfitted with mock-up tanks for functional testing of air and liquid bearings over a range of loads and speeds to determine capabilities. SECRET Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 R & D Catalog Form (Continued)... 18.... 6. Vacuum Capstan Evaluation: A continuation of current effort. This will be expanded to include a design study to assess the problems involved in a modular capstan design incorporating its own power source. Time and funds permitting, an experimental capstan will be built and mounted on the HTA/5 take-up section for functional evaluation. 7. Air Squeegee Evaluation: Using the HTA/5 as a basic model, an evaluation of the operating criteria will be made. Varying air pressures and flow directions will be tested to determine the effects on water removal, film oscillation and efficiency. Complete documentation of all effort will be submitted as monthly letter reports and final technical reports for each investigated area fully describing the study, the methods used, the conclusions and recommendations reached as a result of the work. SECRET Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 NPIC/TDC-A-13-65 TECHNICAL DEVELOPMENT COMMITTEE AGENDA Time: 1030, 3.. March 1965 Place: 4N 411 1. Announcements a. Approval of Minutes. b. New Proposals: Twelve new proposals, listed below, have been received since the last meeting. If you have any interest in reading these proposals they are available in the Plans and Development Staff. 87/65 Feasibility Demonstration of an Electronic Registration optical Stereoscope 88/65 89/65 90/65 91/65 92/65 93/65 Clean Room Researeth Prnrrrams, Proposal for Phase II for Contract (Non-reversible Color Recording Feasibility Study, Micro-Stereoscope or Stereo-Microscope, Design and Fabrication of One Vacuum Easel, Sepratron Film Processor, Reconnaissance System, Parametric Study of Image Intensifier Night Aerial SECRET GROUP 1 E..lud.d from . __m d.wnq..dlnq and d..le.slli..ll.n 25X1 2 A11 25X1 25X1 25X1 25X1 25X1 25X1 25X1 25X1 25X1 25X1 25X1 25X1 Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 94/65 Prototvne Black ~nd:White'_Projection Printer-Processor, 95/65 Development of a Dry Processin Rapid Access Photo- crranhi c Paper and Processor, 96/65 Development of a Dry Processing Diapositive Film c. Increase in Estimated Cost to Complete PAR-214 and PAR-215 25X1 25X1 P&DS has received a letter from Eastman Kodak Company containing new cost estimates on experimental models of the 12 and 24 inch Roller Transport F11- Rnd c essors. The initial esitmate for these two items totaled the new estimate is for a total of or an increas 2. Discussion of New Business a. Technical Services in Optics and Electronics, Ultra-Violet Rear Projection Screen Study, c. Sepratron Air Bearing Film Processor, 3. Evaluation of Proposals 36/64 Proposal for Continuation of Luminescent Rear Projection Screen Development, 69/64 Feasibility Demonstration of Automatic Registration F_ I Optical Stereo Viewing, 86/65 Proposal for Rapid Access Color Processor, 25X1 25X1 25X1 25X1 25X1 25X1 25X1 25X1 These proposals have been evaluated as of no interest at the present time. They all represent preliminary technical investigations. SECRET Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 y(// L) Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 12 February 1965 Please Reference: 5W-1598 U. S. Government Washington, D. C. Subject: Clean Room Research Program is pleased to submit its proposal for the continuation of the research program presently being conducted under the terms of contract We propose to furnish 5, 000 engineering hours in fulfillment of the program as outlined in the enclosed price breakdown; based on receipt of a fixed price term contract in the amount If there are any questions please do not hesitate to contact either Mr in Washington, D. C D.C. Very truly yours, RJN:gw enclosure: Price Breakdown 25X1 25X1 Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 12 February 19 65 Cost Element Engineering A B C TOTAL ENGINEERING DIRECT Engineering Overhead .@ 130% Manufacturing Dept. 11 TOTAL MANUFACTURING DIRECT Manufacturing Overhead @ 135% Material TOTAL COST G & A Expense @ 13% Profit 10% TOTAL Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78B04747A001300020007-9 5W- 1598 TECHNICAL PROPOSAL CONTINUATION OF ADVANCED PROCESSOR DEVELOPMENT PROGRAM Prepared for February, 1965 Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78B04747A001300020007-9 Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78B04747A001300020007-9 5W-1598 1. INTRODUCTION This document is a proposal for the continuation, in fiscal 1966, or researcn and development work presently under contract) processing equipment and techniques and the application of air/liquid bearings to processors. The work under the present contract includes the installation of a cleanroom as GFE at the facility. The proposed work includes the use of the cleanroom and elements of the HTA-5 processor for further research. The data in this proposal were prepared for the U. S. Government by the technical staff of the 1. 1 SCOPE This proposal covers the technical details for the proposed program and a plan of accomplishment. 1.2 BACKGROUND The research and development program presently in work under Contract_ as the following main development objectives: 1) Develop a modular concept for an air/liquid bearing processor with high reliability, capable of operating in a cleanroom environment 2) Reevaluate component size and efficiency to reduce processor size and power consumption 3) Extend the modular concept to all processor sections 4) Investigate new designs, configurations, and concepts for liquid and air bearings, vacuum capstans, and air squeegees 5) Investigate power losses in plumbing and develop methods to minimize them 25X1 25X1 25X1 25X1 Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78B04747A001300020007-9 Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78B04747A001300020007-9 5W-1598 6) Determine operational parameters essential to the design of an air/liquid bearing processor 7) Study cleanroom operations to evaluate the effect of room environment on the film during the processing cycle, and the effect of the processor on the aerosol content of the cleanroom atmosphere Substantial progress has been made in the meeting of these objec- tives and work will continue under the present contract until June 30, 1965. A modular processor concept was studied and recommendations documented. Two different types of both air and liquid bearings were studied. Experi- mental models of each type were built and functional performance testing started. An investigation was conducted to identify and measure pressure losses in plumbing with significant results. Work was started to develop methods of obtaining values for film tension, bearing loads, and vacuum capstan torque. Erection of the cleanroom (Figure 1) was started November 23, 1964 and is scheduled to be ready for specification compliance testing by the end of February 1965. 2. PROPOSED PROGRAM As a logical continuation of the present research, the following program is proposed. It will be carried out over a 6-month period between 1 July and 30 December 1965. 2.1 PARTICLE CONTAMINATION OF FILM An analytical study will be made to determine the effect of foreign particles on the photographic interpretation of film transparencies. Particle sizes, grain structure, probability of information concealment, and similar criteria will be studied to produce a mathematical statement on which an experimental program can be based. Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78B04747A001300020007-9 Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78B04747A001300020007-9 5W-159 3 2.2 CLEANROOM PROCESSING Based on the criteria obtained in the analysis proposed in Sub- section 2. 1 above, negatives will be developed in the cleanroom for experimental evaluation of the theoretical results. 2.3 AIR BEARING DESIGN EVALUATION Current development of air bearing designs will be continued. Designs will be evaluated to select the one with the best performance 2.4 LIQUID BEARING DESIGN EVALUATION Current development of liquid bearing designs will be continued. Designs will be evaluated to select the one with the best, performance. 2.5 AIR AND LIQUID BEARING TESTS The drier and takeup section of the HTA-5 processor will be set up in the cleanroom together with a mockup tank for functional testing of air and liquid bearings over a range of loads and speeds. 2.6 VACUUM CAPSTAN EVALUATION Evaluation of the vacuum capstan in comparison with two other types will be continued. A design study to assess the problems involved in a modular capstan design incorporating its own power source will be conducted. If time and funds permit, an experimental capstan will be manu- factured and mounted on the HTA-5 takeup section for functional evaluation. 2.7 AIR SQUEEGEE EVALUATION Using the HTA-5 squeegee as a basic model, an evaluation of the operating criteria will be made. Varying air pressures and flows will be tested to determine the effects on water removal, film oscillation, and efficiency. Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78B04747A001300020007-9 Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78B04747A001300020007-9 5W-1598 2.8 DOCUMENTATION Program documentation will be provided in monthly letter reports and technical reports. The monthly letter reports will briefly describe program activities during reporting period, the anticipated activities for the following period, liaison activities between the contractor and the customer, and an accounting of funds expended. The technical reports will be furnished at the competion of each significant research phase. Tech- nical reports will fully document the problem under study, the methods used, the results obtained, and the conclusions and recommendations reached as a result of the work. 3. PROGRAM SCHEDULE AND MANLOADING The proposed program schedule and manloading for the 6-month period between 1 July and 31 December 1965 is shown in Figure 2. Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78B04747A001300020007-9 Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78B04747A001300020007-9 R anio D FACILITY AND CLEANROOM INSTALLATION ELECTRONICS AND CLEANROOM CONTROL AND OPTICAL i none.+...... Figure 1. WASHROOM7 STAFF OFFICE7 -MANAGERS OFFICE AND Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78B04747A001300020007-9 Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 JULY AUG SEPT OCT NOV DEC CLASS HRS CONTAMINATION STUDY CLEANROOM EXPERIMENTS DIRECTION AND REPORTING A C A 520 1040 347 A A IR BE RING DESIGN FABRICATION A Dept 11 520 173 LIQUID BEARING EVALUATION FABRICATION B 347 Dept 11 87 HTA NSTA A -5 I TION LL MOCKUP FABRICATION B D t 11 693 173 ep VACUUM CAPSTAN DES GN I STUDY FABRICATION B Dept 11 960 173 AIR S EE EVA AT EE QU G LU ION AND TEST FABRICATION A Dept 11 607 129, REPORTS A 80 SUPERVISION AND A 80 ADMINISTRATION Figure 2. Program Schedule and Manhour Loading Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 X,4 -? q/97L4d Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 Awe N 3 February 1965 1. SCOPE. The development objectives covered herein set forth recu..rements for an investigative effort relating to photographic prc._ :ssing equipment and techniques. The program shall make use of the present HTA/5 processor on a GFE basis as a test vehicle, for :pacific investigative efforts in a GFE clean-room environment, .ade- uately equipped and staffed to achieve conceptual and engineering advances in the art and technology of photographic film processing. 2. INVESTIGATIVE OBJECTIVES. The investigative objectives described belova are primarily directed toward improvements in the liquid-air bearing concept because of its demonstrated significant advances in u:e state-of-the-art of film processing. It is not intended that these c'rjectives restrict related efforts in other processing concepts that may conceived as a result of this work; however, any major deviation _'rom the objectives as set forth shall be approved by the project monitor. j. DETAILED OBJECTIVES. 3.1 Clean Room. Study the.practical aspects of operating a pro- ,s--or in a clean-room atmosphere to establish parameters for a clean- processor operation. This investigation should evaluate the c:ct of the room environment on the film during the processing cycle should also evaluate the processor effect on the aerosol content of ..e clean-room when operated therein. $.1.1 Study the effects of dust particles on dry film negatives and positives being viewed and analyzed in clean-room environment. Establish the acceptable limits of particle size and concentration in spaces used for photographic viewing, interpretation and analysis. 3.2 Air Squeegee. Investigate configurations and other parameters _;r which the efficiency of the air squeegee can be improved, with the ..:._,imum of air flow and/or power consumption. 3.3 Vacuum Capstans. Investigate designs for improving the vac-,um capstan drive method for all applications and conditions, including: Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 VOW N"001 3.3.2 Capstan diameters and configurations for variable film loads. .3.3.3 Determine under what conditions other materials, such as scintered metal, or teflon coatings, may be used and at what energy levels. 3.3.4 Effects of capstan configurations on tracking characteristics. 3.4 Liquid and Air Bearings. The major requirement for liquid bearings and air bearings is that they should provide stable cushions for the support of film webs "in-solution", as the film passes through the solution tanks, and "in-air" as the film web crosses over from one.. solution to the next. To improve these functions, the following inves- tigations should be conducted: 3.4.1 Investigate new designs, configurations and concepts for liquid and air bearings. respectively, with the objective of achieving the optimal film support and tracking with the minimum of respective solution and air flow. 3.4.2 With the object of increasing the mechanical efficiency of liquid and air bearings, investigate the effect of variable slot openings as well as liquid and air feed arrangements. 3.4.3 Measure energy levels'required to maintain firm cushions over a wide range of load conditions encountered by change of film width from 70mm to 92 inches and film thicknesses varying from 1.5 mils to 7.0 mils. 3.4.4 Establish the-effect on film stability of increases or decreases in the diameter of liquid and air bearings. 3.4.5 Investigate the correlation between velocity and flow rate of solutions and air with the view of optimizing the values for each. 3.5 Solution Filtration.. Filtration of solutions is required to remove large particles from solution that may cause film emulsion or base damage. This requirement has varied widely in new equipment over the years,.from 0.3 micron to 20 micron particle size, with little, scientific basis for the judgment. 3.5.1 investigate the effects on film surfaces, by the liquid-air- concept, with filtering at different particles size levels to establish a scientific basis for the selection of filters for solution and water. 3.6 Plumbing. The requirements for large amounts,of plumbing is inherent in processing equipment and contributes significantly to power losses. Effort should be expended to minimize these losses. 3.6.1 Determine which~,materials and fitting designs provide the least pressure drop and give the best non-leak performance. Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 3.6.2 Determine which pumps and seals provide the greatest efficiency with the least temperature rise of solution. 3.7 Power Consumption. 3..7.1 Re-evaluate each electrically operated component to assure maximum electrical efficiency. Improvement of efficiency in liquid and air bearings and the air squeegee c'_-culd greatly reduce the power required for pumping liquid and air. 3.8 Splicing. Investigate new splicing methods and splicing apparatus for incorporation as an integrated module of the processor. 3.9 Film Torque. An important element in modern processing is complete avoidance of any stres's on the film web that may cause distor- tion or elongation of images by driving torque applied to the film web. 3.9.1 Devise techniques by which torque on the film web can be measured, controlled and minimized. Also establish some criteria by which the torque of the liquid-air bearing concept can be compared to that of presently standard techniques. 3.9.2 This investigation should include a measure of the torque required to draw film from the supply spool, with a view to driving the supply spool in proper synchronism with the processor drive capstan to avoid all possible stretching of the film. 3.10 Drying Air. Investigate the particle size filtration required for drying air fed to a film drying cabinet. 3.11 Film Washing. Investigate film washing methods with a view to reducing the volume of wash water required, without sacrifice of archival quality. 3.12 Elevated Processing Temperatures. Measure effect of elevated temperature on processing time and film quality to obtain basic reproducible data. ). REPORTS. The contractor shall be required to submit monthly progress reports and periodic technical reports. 4.1 Monthly Reports. The monthly report shall be a letter type describing briefly the activities of the previous month and proposed work for the next month. This report shall include a monthly accounting,.of funds expended with an appropriate breakdown and documentation of verbal agreement made with the monitor. 4+.2 Technical Reports. Technical reports shall be submitted on completion of each respective Research Objective, or at some significant point towards its accomplishment. These reports should describe the work performed with results, conclusions and recommendations. Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78B04747A001300020007-9 5. ORGANIZATION. In order to assure development of a research environ- ment conducive to the origination, development and testing of new concepts and techniques, the research group assigned to this program shall be organizationally separated from production personnel. 5.1 Personnel. Personnel chosen by the contractor to perform the research described herein shall be approved by the contract monitor. 5.1.1 Personnel assigned to this research program shall be assigned on a full-time basis. 6. CLEAN ROOM. The GFE clean-room provided and installed at the expense of the Government within the contractor's plant shall be used in pursuit of this program. 7. HTA . The GFE HTA/5 processor shall be installed in;the SEE clean- room and brought to a suitable and reliable condition to properly serve as a test vehicle in any reasonable manner to accomplish the investigative objectivescovered herein. 8. SECURITY. The enclosure utilized for this investigative program shall be closed to all personnel except those assigned who have proper security clearances and who have a need-to-know of work conducted therein. Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78B04747A001300020007-9 Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9 UN 51 i~ 4 37 r ri Ju RECEIPT.OCB OS SUPPORT/SERVICE REQUIREMENT 99863-5 NPIC PROJECT NO. G ~d 17 21 ' DISSEMINATED OCB 0S (The following i. requ.: re,l when, rgrmts are levied by external organi.7a-1in.:~s OFFICE DATE OF RQMT - CONTROL NO. NPIC DIV/DETACH PROCESSING RQMT PROJ OFF PHONE SUPPORT REQUESTED OF - PRIORITY DATE REQUIRED (The following int.r'o is required when rqmts are levied for internal support) DIV/STAFF P&DS DATE OF R4~T 1 .MM 1965 CONTROL NO. PP'.C1 E 25X1 SUPPORT REQUESTED OF P&DS PROJ OFF _.QRITY DATE REQUIRED 28 February 1965 1. BACKGROUND INFORMATION: The work requested is in support of a d$par Trt-&l: ^ Photo interpretation prof.; Non-photo interpretation project. It will result in: [] Hard copy report; Informal report (memo); c Basic service only. Project Description:, Film Processor Development Program II 2. SPECIFIC SUPPORT/SERVICE REQUESTED: Support from NPIC will probably consist of: [] Photographic; []Reproduction; ^ Mensuration; ^ Graphics; ^ ADP; ^ Editing; "' (TOther-(explain below) -- (Include statement as to estimated amount of work required ct'-support component(s); i.e., number of contact prints, enlargements, boards, etc.) Monitor Film Processor Development Program and prepare evaluation report upon completion. 3. URGENCY JUSTIFICATION: (If immediate support is required a statement of justification must be made on this form.) DATE OF COMPLETION CI ASSIF7 CATION NPIC FM 218 (4-6~ ) Sanitized Copy Approved for Release 2011/06/09: CIA-RDP78BO4747AO01300020007-9