ROLLER TRANSPORT PROCESSOR (24 INCH)

Document Type: 
Document Number (FOIA) /ESDN (CREST): 
CIA-RDP78B04770A001100050051-0
Release Decision: 
RIPPUB
Original Classification: 
S
Document Page Count: 
11
Document Creation Date: 
December 28, 2016
Document Release Date: 
December 9, 2004
Sequence Number: 
51
Case Number: 
Publication Date: 
February 29, 1964
Content Type: 
CONT
File: 
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PDF icon CIA-RDP78B04770A001100050051-0.pdf341.05 KB
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SEC LC, Approved For.,,Iease 2005/02117: CIA-RDP78B047701100050051-0 25X1 PAR 215 29 Feb 64 SUBJECT: Roller Transport Processor (24 Inch) TASK/PROBLEM Design and fabricate a self-threading photographic processor capable of processing sheets up to twenty-four inches wide and continuous web materials up to twenty inches wide. Approval to proceed with PAR 214 was received by mes- sage 0886 dated 10 Feb 64. Upon receipt of approval, specification number 204 was revised incorporating changes requested. The revised specification 204-A is attached for information purposes. A revised cost estimate has been completed and will be submitted to the con, tracting officier under separate cover for approval. Basic data pre- paratory to starting design layout has been collected. PLANNED ACTIVITIES Preliminary design and layout is scheduled to start on/or about 16 Mar 64. Target date for completion is on/or about 15 June 64. Detailed design of some machine parts should be underway by 15 May 64. Declass Review by NGA. Attachment Spec No. 204-A Approved For Release 2005/02/17 : CIA-RDP78BO477OA001 100050051 -0 SECRET Approved For lease 2005/02/17 : CIA-RDP78BO477QZ901 100050051 -0 Spec No. 204.A SPECIFICATION FOR ROLLER TRANSPORT PROCESSOR (24 INCH) Date 29 Feb- TASK/PROBLEM Design and fabricate a self-threading photographic processor capable of processing sheets up to twenty-four inches wide and continuous web material up to twenty inches wide. Provide a 20-inch take-up module to handle continuous web materials up to 250 feet long. Provide cassette and feed tunnel to permit daylight operation of equipment with continuous web material 20 inches wide by 250 feet long. Roller transport conveyance through deep tanks. Agitation ac- complished by action of the conveying rollers. MATERIAL CAPABILITIES Film Size Cut Sheet - Minimum - 4 x 5 inches Maximum - 24 inches wide, up to 10 feet in length Note: Cut sheet films must be packaged and s'i.,aed in cut sheet form, not cut from roll stock. Continuous Strip - Minimum - 16mm Maximum - 20 inches x 250 feet Material - Certain types of black-and-white aerial and commer- cial films, black-and-white treated paper base material and black-and-white single and double weight standard paper base materials. Note: It should be recognized that with roller transport equipment, some of the thinner base materials and all paper base materials may re- quire a pilot tab at the leading edge in order to be self-threading. Output Rates (Approximate) Print Material - 8 ft/min. Negative Material - 4 ft/min. Approved For Release 2005/02/17 : CIA-RDP78BO477OA001 100050051 -0 Approved For lease 2005/02/17: CIA-RDP78B0477gA 1100050051-0 Spec No. 204-A Date 29 Feb 64 Dry to Dry - Print Material - 7 min. Negative Material - 14 pain. PRODUCT QUALITY Good commercial quality (approximately 5 years) PROCESSING TEMPERATURE 70 OF to 110 OF High-velocity air impingement drying for all film base mater- ials. Drum drying for paper base materials. Drum drier to be auxiliary equipment to operate in tandem with processor conveyance of material from processor to drier not to be self-threading. Daylight operating capability for all continuous strip mater- ial up to 250 feet long. Darkroom feed for all cut sheet material. PHYSICAL DIMENSIONS Overall Dimensions (approximate) Length - 11 feet 6 inches Width - 40 inches Height - 48 inches Weight - 1,500 pounds RACK HOIST Light, hand-operated rack hoist required to remove processing racks from machine, furnished with equipment, Approved For Release 2005/02/17 : CIA-RDP78BO477OA001 100050051 -0 Approved For lease 2005/02Pi~":?blA-RDP78B0477W01100050051-0 Spec No. 204-A Date 2 Feb 64 SERVICE REQUIREMENTS Power - 120/208 volt, 3 phase, 4 wire, 60 cycle a.c, can be converted to 230 volt, 3 phase, 3 wire or 230 volt single phase, 3 wire, 12 to 15 kilowatts. Water - Hot (150?F) and cold (60? max.) service to operating area at 45 psi minimum. Total consumption 6 to 8 gallons per minute controlled to i?F. Operating range 70 ?F to 1100F. Air - 25 psi instrument air. Sewer - 4-inch Duriron service line. Approved For Release 2005/02/17 : CIA-RDP78BO477OA001 100050051 -0 -18 Approved For Release ~pf/,7 : Cali [`8 04770A100050051-0 Spec No. 204 Rev. A Date 2 61 Specification for Roller Transport Processor (21-Inch) Mission: Build a self-threading photographic processor capable of process- ing sheets up to twenty-four inches wide and continuous web material up to twenty inches wide. Provide a 20-inch take-up module to handle continuous web materials up to 250 feet long. Provide cassette and feed tunnel to permit daylight operation of equipment with continuous web materials 20-inches wide by 250 feet long. Processing Roller transport conveyance through deep tanks. Agitation Method: accomplished by action of the conveying rollers. Material Film Size Capabilitiesr Cut Sheet - Minimum - 4 x 5 inches Maximum - 2L1 inches wide, up to in length Notes Cut sheet films must be packaged and shipped in cut sheet form. Continuous Strip - Minimum - 16mm Approved For Release 2005/02/17 : CIA-RDP78BO477OA001 100050051 -0 Approved For Release 2005/02/17 : CIA-RDP78BO477OA001 100050051 -0 iecNo.204Rev. A-Page 2 W Material: Certain types of black and white aerial and commercial films, black and white treated paper base material and black arid white single and double weight standard paper base materials. It should be recognized that with roller transport equipment, some of the thinner base materials and all paper base materials may require a pilot tab at the leading edge in order to be self-threading. Output Rates: (approximate) Print Material - 8 ft/min. Negative Material - 4 ft/min. Process Dry to Dry: Tune : Print Material - 7 min. Negative Material - 14 min. Product Good commercial quality. (approximately 5 years keeping) Qualityr Processing 70'F to 110?F Temperature: Drying: High velocity air impingement drying for all film base materials. Drum drying for paper base materials. Drum drier to be auxiliary equipment to operate in tandem with processor conveyance of material from processor to drier not to be self-threading. Approved For Release 2005/02/17 : CIA-RDP78BO477OA001 100050051 -0 Approved For Release 2005/02/17 : CIA-RDP78BO477OA001 100050051 -0 Spec No. 204 Rev. A - Page 3 '"w Operations Daylight operating capability for all contirnzous strip material up to 2S0 ft, long. Darkroom feed for all cut sheet material. Physical Over-all Dimensions (approximate) Dimensions: Length - 11 ft. 6 inches Width - 40 inches Height - 48 inches Weight - 1,500 lb. Rack Hoist: Light, hand operated rack hoist required to remove processing racks from machine, furnished with equipment. Service Power: 120/208 volt, 3 phase, 4 wire, 60 cycle a.c. can Requirements: be converted to 230 volt, 3 phase, 3 wire or 230 volt single phase, 3 Wire, 12 to 15 kilowatts. Water: Hot (1S0'F) and cold (60- max.) service to operating area at 45 psi minimum. Total consumption 6 to 8 gallons per minute controlled to -J'F. Operating range 70 *F to 110'F. Airr 25 psi instrument air. Sewer: 4-inch Duriron service line. Approved For Release 2005/02/17 : CIA-RDP78BO477OA001 100050051 -0 Approved Fort ease 2005/02/1/a~1A-RDP78B0477Q 01100050051-0 DESIGN OBJECTIVE Roller Transport Processor (24-Inch) (PAR-2g) Briefing charts and other large prints are currently handled in essentially tray equipment. Such equipment is extremely wasteful of space,, cumbersome and inefficient both in the use of operator effort and in the maintenance of quality. .Proposal We propose to adapt the self-threading principle of the RT processors to a wide machine capable of handling sheets up to 24-inches wide in either film on treated paper base materials. Provision will also be made for the easy attachment of a take-up module to handle a continuous web up to 10 inches wide. In some cases a lead tab may be required to pilot the leading edge through the machine. The characteristics of the proposed processor are covered in the attached Specification No. 204 which includes a typical layout for such a machine. Modular design will be attempted so that conversion to other processing cycles may be achieved by adding the necessary modules. Approved For Release 2005/02/17 : CIA-RDP78BO477OA001 100050051 -0 Approved For R (ease 2005/020: C DP78B0477e 01100050051-0 Spec No. 204 Specification for Roller Transport Processor (2!t-inch) Mission: Build a self-threading photographic processor capable of processing sheets up to twenty-four inches wide, Provide a 12-inch take-up module to handle continuous web materials. Processing Method: Roller transport conveyance through deep tanks. Agitation accomplished by action of the conveying rollers. Material Capabilities: Film Size Cut Sheet -Minimum - 4 x 5 inches Maximum - 24 inches wide, up to 10 ft. in length Note: Cut sheet films must be packaged and shipped in cut sheet form Not out from roll stock. Continuous Strip - Minim= - 16mm Maximum - 10 inches Material: Certain types of black and white aerial and commercial films. Black and white treated paper base material. It should be recognized that with roller transport equip- ment, some of the thinner base materials may require a pilot tab at the leading edge in order to be self-threading. Output Rates: (approximate) Print Material - . Ft/min. Negative Material - 4 Ft/min. Process Tim: Dry to Dry: Print Material - 7 min. Negative Material - 1!t min. Product Quality: Good commercial quality. Approved For Release 2005/02/17 : CIA-RDP78BO477OA001 100050051 -0 Approved For,,.Iease 2005/02/17 CIA-RDP78B047701100050051-0 Spec No. 2014 - Page 2 Physical Dimensions: Overall Dimensions (approximate) Length - 11 ft. 6 inches Width - ?40 inches Height - 18 inches Weight - 1,500 lb. Rack Hoist: Light, hand operated rack hoist required to remove pro- cessing racks from machine, furnished with equipment. Service Requirements: Power: 120/208 volt, 3 phase, 1t wire 60 cycle a* c* can be converted to 230 volt, 3 phase, 3 wire or 230 volt single phase, 3 Faire, 12 to 15 kilowatts. Water: Hot (150?F) and cold (60?F Max.) service to oper- ating area at 45 psi min3,imim. Total cords tion 6 to 8 gallons per minute co trolled to -~. Operating range 70?F. to 11.0. Air:- 25 psi instrument air. Sewer: !t-inch Duriron service line. Approved For Release 2005/02/17 : CIA-RDP78BO477OA001 100050051 -0 Sri.. r....r Approved For Release 2005/02/1IA-RDP78B04770A001100050051-0 W 4 h h h q O_ 00000OP O9 ? 0 O C ) C) 0 C O I O O pC O C) 0 p O Q pp O O ~~? QO NO, ~ErviN~ `f/S/Ln/1~1/VG Cu^rrr,N/ OD(/GE ,5oECN, 2O4- Approved For Release 2005/02/17 : CIA-RDP78BO477OA001 100050051 -0