SPEED LETTERTO (Sanitized)

Document Type: 
Document Number (FOIA) /ESDN (CREST): 
CIA-RDP78B05703A000200010003-0
Release Decision: 
RIPPUB
Original Classification: 
K
Document Page Count: 
6
Document Creation Date: 
December 28, 2016
Document Release Date: 
February 26, 2004
Sequence Number: 
3
Case Number: 
Publication Date: 
December 31, 1970
Content Type: 
LETTER
File: 
AttachmentSize
PDF icon CIA-RDP78B05703A000200010003-0.pdf280.14 KB
Body: 
Approved For Release 2004/03/26 : CIA-RDP78BO5703A000200010003-0 /~/~?Y?I? (MEMORANDUM FOR: The TSG test and evaluation people have rejected the prototype 0 1540 light table. Attached are some of the specifics. We should hear from [] in about a week or so their reaction. tells me that this will not slow up production of tables, although they are quite anxious for the corrections to be made so that we will not have a number of them de- livered that contain these deficiencies. TSG will keep us posted on how this goes. (4 Jan 70) (DATE) FORM NO. 101 REPLACES FORM 10.101 1 AUG 54 WHICH MAY BE USED. DECLASS REVIEW by NGA Approved For Release 2004/03/26 : CIA-RDP78BO5703A000200010003-0 Approved'P r Release 2004/03/26 : CIA-RDP78B0M3A000200010003-0 - STAT SPEED LETTER Engineering Support Division _ST T -1 1 1. The Preproduction Model, Split Format Light Table 15'Model ST IT STAT 3. Certain unsatisfactory Quality Control conditions were found during initial inspection of fourteen production tables. These conditions are listed in Attachment 2. -l. It is requested that the Contractor provide the Contracting Officer with his course of action concerning correction of the defects and Quality Control conditions listed on the attachments. Deputy Chief Engineering Support Divisions TSG, NP Ia'_ SIGNATURE MLT 15L0) Serial No. 001 submitted under the terms of 's hereby rejected. 2. Attachment 1 is a list of defects found in the course of testing Serial No. 001. FORM 5-67 x31831 Approved For Release 2004/01261- USE PREVIOUS EDITIONS Appro lF Ca-I 04I0 #e84 W 02X10003-0 1. The table tilts by lifting the back of the unit and hinging the front. This creates a nutcracker effect at the hinge. The tilt switch is located very close to the hinge, and it has been determined that an operator could very easily suffer crushed fingers hi le operating the switch. 2. The Y motion is locked when the table is tilted. This system is actuated by a mercury switch. The adjustment required to pro- vide this locking feature just after tilting starts, and to release the lock after it becomes horizontal, is quite touchy. The prototype table is just as likely to be locked in the horizon- tal position as unlocked. If this is relieved, the carriage may start to roll forward when tilting occurs before locking takes place. 3. Using a gauge configured to show the maximum overall width of a 6.6" film reel, it was found that interferences exist at al l reel stations, Further checks on the production models available at that, time showed that 23 of 2L. stations checked are too narrow and will not accept the 6.822 inch dimension specified. 1. The cable which connects the focus mechanism to the power, supply and electronics at the back of the table prevents the ...., focus mechanism from realizing full travel to the back of the vi ewi n_g surface. 5. Markers are provided on the table to aid in placing the motors and idlers for various film configurations. The motors have matching markers on one side. However, the motors must be used in such a way that the side not containing the marker is in view. Consequently, markers must be placed on both sides. 6. The NLT is made in two parts, an elevating stand and the light table proper. If the light table is not put an the stand at the right place, or if it shifts while being transported, the lower Attachment 1 3 1 DEC Para. 3.6.5 (4) - ;bving parts such as ventilat fans, drive belts, or gears, shall be shiel:_ef_ enclosed to prevent inadvertent access by the operator. Para. 3.5.1.4.2 - A manual bridge furnished tilting stand shall be provided with an optic: LL fail-safe override to prevent uncontrolled TMct_c::. in the Y direction when the table is tilted. move the carriage in the Y direction with the horizontal, it shall be necessary only to r el the Y friction lock. In a tilted position, a safe interlock shall be activated preventing Y translation unless the interlock is purposely defeated. Para. 2 - The table shall accommodate spools ranging up to and including the size of spool sneci fiec in Military Standard VS26565-22 loads__ to capacity with film. Para. 3.4.1.2 - With any of the mi crostereosc^_ PF fixed in the mount, and using the center of the scope as a reference, translation in the Y dir, shall be adequate to cover the full 15" depth the glass viewing surface. Para. 3.3.1.2 - A visual reference scale and ing device with positive deten_ts shall be rror to allow accurate positioning of the brackets hold the various width spools and assure abbe e tracking across the glass viewing surfaces of :.. film parallel to the longitudinal axis of the ___ table and to each other. Para. 2 - Provision_ shall be made for viewing.. in-line viewing of two of the same -.^ dths, of `, 5", 6.6", or 9.5" wide film. Approved For Release 2004/03/26 : CIA-RDP78BO5703A000200010003-0 Approved For Release 2004/03/26 : CIA-RDP78BO5703A000200010003-0 cover is prevented from dropping by the tilt and elevating switch housing. The lower cover will not open when the table is tilted, 7. The mechanism which takes up the dead loop at the center of the table employs cable guides which hold the actuating mechanism in its track. These cable guides have profiles which prevent the looping mechanism from reversing direction at one point in its travel. 8. The lower cover latches are very difficult to operate, due to their placement and design. 9. The illumination sources are not equal within 100 fL at maxim=. The left measured 3225 fL max and the right 3010 fL max. The change in output of one side when the other is turned completely down or up should not exceed 100 fL. This change was measured to be 150 fL on the left side and 165 fL on the right side. 10. The screws holding the pod in the optics mount do not provide adequate force to prevent unwanted motion. 11. There have been instances of evidence of poor quality con- trol. a) The bearing track on the left side was not fastened tightly. b) The plastic protector covers on the Y chain drives dragged the chain and drive elements. c) The power cord reel fell off of the unit, tilt d) The lock mercury switch was not set -properly. Para. 2 - The table shall include a simple looping mechanism which shall allow form in.g of film below rile table- y-n order that se-carat _ c. frames, on the same roll of film, may be arral.- adjacent to each other for convenient stereo viewing. Looping of parallel r07 -, of =il is required. This mechanism shall be capable o- forming a continuous film loon from 0 to 70 = _ _.. . this respect, it is understood that the locat_.r of the controls, as surplled on the nreproducc.. model (when accented), r.i 11 be satisfactory. positioned so they can be easily manipulated. Para 3.2.1.E - All controls. including the fi=r:, hard wheels (on the manual version), shall be Para. 3-1-1-1 - The maxLm:rr, levels of the two illumination sources shall not differ by more 100 foot lamberts at the tine of tl.lis measu_rejme__'., . With one of the two sources set at maximum or minimum illumination level, there shall not be a change of more than 100 foot lamberts in ill- ii- Lion level of that source ,,Then the ' -~ ~minatic level of the other source is adjusted throng c,_1:1, its full range. Para 3.5.1 - Mounting devices shall be suffic:_ __:;. rigid to preclude instrument misalignment and 10 of collimation of the optics with respect to '.... viewing surface during normal handling and operation. Contract, Page 3, ACCEPTANCE - Final i nsnectib__ and acceptance of articles shall be b y demcnst -u of successful performance and completion of te.s set forth in a mutually approved Acceptance Plan (ATP), which s all be prov i deter for rC '.y two (2) weeks prior to co?mencement of tests _ Approved For Release 2004/03/26: CIA-RDP78B057 06.20.0.0iOoI a units of any item. Approved For Release 2004/03/26 : CIA-RDP78BO5703A000200010003-0 Para. 11 (continued) Contract, Page fl Supplies furnished tinder this Contract ,.--- be free from defects in material or w,Tor p sh and will conform With the Specifications and other requirements of this Contract. l2. The color rendering index (C--:),I), correlated color temperature Para. 3.1.1.2 (CCT), and chromaticity aim points (X, Y) were measured for each side and are listed below. 5000=500K CI-RI 7 70 COT Left Side Right Side x 0.3-5 Y 0.358 CCT 5574 5689 5565 5706 CRI 57.69 55.28 57.53 55.93 X 0.330# 0.3278 0.3311 0.3275 Y 0.3626 0.3616 0.3659 0.36l4 STAT TEST & EVALUATION BRANCH, ESD, TSG Approved For Release 2004/03/26 : CIA-RDP78BO5703A000200010003-0 lfto~ 3 1 DEC 1970 ApproveaTor Release 2004/03/26 : CIA-RDP78BO5703A000200010003-0 Attachment 2 Non-AcceItable Z.C. Conditions found on 1st Inspection of 14 Production Tables 1. Motor and Idler Tight on ].tails SIN 002, 003, oo4, 005, 006, 017, 022, 015, 026 2. Loop Take-up Slil)p-.,-nL,, SIN 004, 026, 023, 017 3. Parallelism SIN 002, 003, 0011, 005, 006 (not checked on others) 4. Collimation SIN 002, 003, 004, 005, 006 (not checked on others) 5. Covers Interferring with X&Y Travel SIN 003, 004, 023, 016, 015, 022, 024 6. Spool Release on Motor Sticking SIN 003 7. X&Y Drive Creep in Off Position SIN 005, ooh, 022, 004 Carriage Exceeds 4 lb Spec SIN 003, 001-, 023, 016, 015, 022 9. Film Jerky in Slow Speed SIN 006, 023, 016, 015, 022, 017, 024, 014, 009 10. Lamps not Working (flicker and tubes not coming on) SIN oo6, 0021, 026, 023, 015, 022, 017, 014 1l. Glass Top Scratched SIN 026, 017, 024 12. Dimmer Switch Rough SIN oo6, 003 13. Pod Ring Too Tight SIN 002, 003, 004, 005, Oo6, 016 14. No Light Control SIN 026, 007 15. Front Top Trim Rough SIN 011, 026, 024, 01-6 EQUIPMENT PERK' ORMANCE BRANCH, ESD, TSG,: Approved For Release 2004/03/26 : CIA-RDP78BO5703A000200010003-0