THE FIXED NITROGEN INDUSTRY IN POLAND

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CIA-RDP79-01093A000500170001-5
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April 6, 1999
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July 28, 1954
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IR
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Approved Release 19 /GSf02 -CIA-R-DP79-01093A000500170001-5' CIA/RR PR-66 28 July 1954 CENTRAL INTELLIGENCE AGENCY OFFICE OF RESEARCH AND REPORTS 7 :7 ?ds-cFFIMiSOAn SUM Approved For Release 1999/09/02: - CIA-RDP79-01093A000500170001-5 Approved For" Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 WARNING This material contains information affecting the National Defense of the United States within the meaning of the espionage laws, Title 18, USC, Secs. 793 and 794, the trans- mission or revelation of which in any manner to an unauthorized person is prohibited by law. Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 PROVISIONAL INTELLIGENCE REPORT THE FIXED NITROGEN INDUSTRY IN POLAND CIA/RR PR-66 (ORR Project 22.157) The data and conclusions contained in this report do not necessarily represent the final position of ORR and should be regarded as provisional only and subject to revision. Comments and data which may be available to the user are solicited. Office of Research and Reports S -E Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S -E -C -R-E -T C ONTENT S Summary . . . . . . . . . . . . . . . . . . . . . . . . . . 1 I. Introduction . . . . . . . . . . . . . . . . . . . . . . 2 II. History and Organization of the Industry . . . . . . . . 3 III. Supplies . . . . . . . . . . . . . . . . . . . . . . . . 5 A. Production . . . . . . . . . . . . . . . . . . . . . 5 1. Synthetic Ammonia . . . . . . . . . . . . . . . . 2. Nitric Acid . . . . . . . . . . . . . . . . . . . 3. Nitrogen Fertilizers . . . . . . . . . . . . . . 4. Miscellaneous Nitrogen Compounds . . . . . . . . 5. Industrial Fixed Nitrogen . . . . . . . . . . . . 5 5 5 9 12 B. Stockpiling . . . . . . . . . . . . . . . . . . . . . 13 C. Trade . . . . . . . . . . . . . . . . . . . . . . . 14 1. Exports . . . . . . . . . . . . . . . . . . . . . 14 2. Imports . . . . . . . . . . . . . . . . . . . . . 15 3. Containers . . . . . . . . . . . . . . . . . . . 19 IV. Consumption . . . . . . . . . . . . . . . . . . . . . . . 20 A. Synthetic Ammonia . . . . . . . . . . . . . . . . . . 20 B. Nitric Acid . . . . . . . . . . . . . . . . . . . . . 20 C. Nitrogen Fertilizers . . . . . . . . . . . . . . . . 22 D. Miscellaneous Nitrogen Compounds . . . . . . . . . . 23 E. Industrial Fixed Nitrogen . . . . . . . . . . . . . . 23 F. All Forms of Nitrogen Compounds . . . . . . . . . . . 23 V. Input Requirements . . . . . . . . . . . . . . . . . . . 23 A. Synthetic Ammonia . . . . . . . . . . . . . . . . . . 23 B. Nitric Acid . . . . . . . . . . . . . . . . . . . . . 24 S -E -C -R -E -T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C -R-E-T Page C. Nitrogen Fertilizers . . . . . . . . . . . . . . . 25 1. Calcium Cyanamide . . . . . . . . . . . . . . . . 25 2. Ammonium Nitrate . . . . . . . . . . 26 3. Calcium Ammonium Nitrate(Saletrzak) . . . . . . 26 4. Calcium Nitrate . . . . . . . . . . . . . . . 28 VI. Capabilities, Vulnerabilities, and Intentions . . . . 29 A. Capabilities . . . . . . . . . . . . . . . . . . 29 B. Vulnerabilities . . . . . . . . . . . . . . . . . . . 29 C. Intentions . . . . . . . . . . . . . . 29 Appendixes Appendix A. Fixed Nitrogen Plants in Poland . . . . . . . 31 Appendix B. Methodology . . . . . . . . . . . ... . . . . 37 Appendix C. Gaps in Intelligence . . . . . . . . . . . . 41 Appendix D. Sources and Evaluation of Sources . . . . . . . 43. 1. Estimated Production of Synthetic Ammonia in Poland, Selected Years, 1935-55 . . . . . . . . . . . 6 2. Estimated Production by Synthetic Ammonia Plants in Poland, 1954 and 1955 . . . . . . . . . . . . . 7 Estimated Production of Nitric Acid in Poland, Selected Years, 1935-55 . . . . . . . . . . . . . . . . . . . 7 4. Production of Specific Fertilizers in Poland, Selected Years, 1935-55 . . . . . . . . . . . . . . . . . . . 10 Estimated Production of Ammonium Nitrate and Calcium Nitrate in Poland, Selected Years, 1935-55 . . . . . . . 11 S-E-C R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S -E -C -R-E -T Page 6. Total Estimated Production and Distribution of Fixed Nitrogen in Poland, Selected Years, 1935-55 . . . . . 7. Description of Fixed Nitrogen Products Advertised as Available for Export by Poland, 1953 . . . . . . . . . 8. Exports of.Fixed Nitrogen from Poland, by Destination and Commodity, 1950-55 . . . . . . . . . . . . . . . . 9. Imports of Fixed Nitrogen by Poland, by Origin and Commodity, 1950-55 . . . . . . . . . . . . . . . . . . 10. Containers for Fixed Nitrogen Exports in Poland . . . . 11. Estimated Consumption of Synthetic Ammonia as Nitrogen in Poland, 1954 . . . . . . . . . . . . . . . . . . . 12. Estimated Consumption of Nitric Acid in Poland, 1954 . 13. Consumption of Nitrogen Fertilizers in Poland, 1937-38, 1945-50, and 1954-55 . . . . . . . . . . . . . . . . . 14. Input Requirements for the Manufacture of Synthetic Ammonia in Poland, 1954 . . . . . . . . . . . . . . . 15. Input Requirements for the Manufacture of Nitric Acid in Poland, 1954 . . . . . . . . . . . . . . . . . . . 16. Input Requirements for the Manufacture of Calcium Cyanamide in Poland, 1954 . . . . . . . . . . . . . . 17. Input Requirements for the Manufacture of Ammonium Nitrate in Poland, 1954 . . . . . . . . . . . . . . . 18. Input Requirements for the Manufacture of Calcium Ammonium Nitrate in Poland, 1954 . . . . . . . . . . . . . 12 14 . 16 . 18 . 20 . 21 . 21 . 22 . 24 . 25 . 26 . 27 . 27 19. Input Requirements for the Manufacture of Calcium Nitrate in Poland, 1954 . . . . . . . . . . . . . . . . . . . 28 S -E -C -R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 CIA/RR PR-66 S-E-C-R-E-T (ORR Project 22.157) THE FIXED NITROGEN INDUSTRY IN POLAND* Summary The fixed nitrogen industry in Poland is important to the peace- time economy of the country and would be an essential element of the industrial structure in time of war. In a wartime economy the production of fixed nitrogen would become a basic component of the munitions industry. Under peacetime conditions the fixed nitrogen industry is primarily concerned with providing agriculture with the necessary fertilizers and with producing industrial explosives. It is estimated that up to 90 percent of the production of fixed nitrogen is currently being channeled to agriculture and that under normal conditions this pattern will continue, at least through 1955. Before World War II, Polish agriculture depended on natural organic materials (animal manure) for fertilizer. The loss of approximately two-thirds of the livestock numbers during World War II forced Poland to turn to the nitrogen industry for the necessary nitrogenous ferti- lizers. By 1954 the industry had expanded to more than twice its prewar size and had acquired a capacity almost a third as large as that of the fixed nitrogen industry of the USSR. In 1953 the industry in Poland, operating at capacity, produced 124,000 metric tons** of nitrogen***. During 1954 the industry is being expanded to a capacity of 172,000 tons and in 1955 will be further expanded to a capacity of 236,000 tons. It is estimated that the industry will operate at capacity in 1954 and 1955. The primary expansion is being made at a new plant at Kedzierzyn, which will come into production in 1954 and will reach its capacity of 120,000 tons in 1956. Two other major plants, at Moscice and Chorzow, are also scheduled for expansion during this period. The industry is not vulnerable to economic warfare. Poland is self-sufficient in the raw materials needed in the fixed nitrogen * The estimates and conclusions contained in this report represent the best judgment of the responsible analyst as of 15 July 1954. ** Throughout this report tonnages are given in metric tons. *** All figures referring to plant capacity and production are in terms of nitrogen content unless otherwise indicated. S -E -C -R-E -T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T industry, and the technology of producing nitrogen compounds is well known. A shift to a wartime basis in the fixed nitrogen industry of Poland would be indicated by increased production of concentrated nitric acid and ammonium nitrate, with a concurrent decreased produc- tion of fertilizers. There is no evidence to suggest that such a shift is being planned. There is evidence, however, of a continuing expansion in the fertilizer program, with a probable shift to the large-scale direct application of anhydrous ammonia. Such a shift would entail considerable investment and must be considered as still in an experimental stage. I. Introduction. The fixed nitrogen industry in Poland, as considered in this report, includes the following commodities: 1. Synthetic ammonia 2. Nitric acid 3. Nitrogen fertilizers a. b. c. Fertilizer from synthetic ammonia Byproduct ammonium sulfate Calcium cyanamide 4. Miscellaneous nitrogen compounds a. b. c. Anhydrous ammonia Ammonium chloride Sodium nitrate 5. Industrial fixed nitrogen In peacetime the fixed nitrogen industry contributes mainly to the agricultural sector of the economy. The most significant product of the industry is synthetic ammonia, which is needed for the produc- tion of nitric acid, nitrogen fertilizers, and industrial explosives. S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T In wartime the industry provides essential strategic materials. The ammonium nitrate used in making fertilizer is also a major com- ponent of many explosives. In addition, synthetic ammonia and concentrated nitric acid are required in the manufacture of all other nonatomic military explosives, and concentrated nitric acid is utilized as an oxidizer in rocket and guided missile fuels. II. History and Organization of the Industry. Following World War I, there was a worldwide expansion of the fixed nitrogen industry resulting from the development of commer- cially feasible modifications of the Haber-Bosch process.* Three of the five Polish nitrogen plants that are in operation in 1954 were built between 1928 and 1933. 1:/* Although the two largest plants at that time, at Moscice and at Chorzow, were heavily damaged during World War II and suffered further by dismantling after the war, J they were again in operation by 1947. Their capacities are being expanded at the present time. 3 The current status of these plants is considered in Appendix A. The basic trend in the postwar organizational structure of Polish industry has been toward greater functional and geographic integration, aiming at simplification of the chain of supervisory responsibility and reduction of the number of organizational echelons. The most recent tendency has been to institute a three-echelon system: the ministry, the central administration, and the producing plant. The division of administrative functions in the three-echelon system is as follows: 1. Ministry: general supervisory functions, the regulation and organization of industry. 2. Central administration: general management, the coordination and control of branches of industry. 3. Producing plant: production and management of physical and financial resources. * For a description of the technology employed in the production of fixed nitrogen compounds, see CIA/RR PR-49, The Fixed Nitrogen Industry in Czechoslovakia, 1 Max-1954. S, US OFFICIALS ONLY. ** Footnote references in .rabic numerals are to sources listed in Appendix D. S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T The law of 12 May 1950 on the reorganization of industry estab- lished the principle that in key industries the single plant is the basic organizational unit responsible for independent financial accounting, planned agreements on output, and direct contact with its sources of supply. This law also established an Economic Committee of the Council of Ministers responsible for the coordination of actual industrial output with the national economic plan. Under a resolution of 30 December 1950, control over industry is divided among the following ministries: Heavy Industry, Light Industry, Agriculture and Foodstuffs Industry, Chemical Industry, Industrial Building, Urban Building, and Mining. J The Ministry of the Chemical Industry has under its jurisdiction the following central administrations: Inorganic Chemicals Sulfuric Acid and Phosphorous Fertilizer Synthetic Chemistry Dyes and Dye Intermediates Explosives Paints and Lacquers Technical Gases Chemical Plant Construction Rubber Artificial Fibers Pharmaceuticals Paper Sales J The fixed nitrogen industry falls under the jurisdiction of the Central Administration for Inorganic Chemicals and consists of five plants: Kedzierzyn State Factory of Nitrogen Compounds J Moscice State Factory of Nitrogen Compounds 7/ Chorzow State Factory of Nitrogen Compounds J Wyry Upper Silesia Nitrogen Works J Knurow Leasing Company of Polish State Mines, Inc. 10 S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T III. Supplies. A. Production. 1. Synthetic Ammonia. The production of synthetic amm onia in Poland was limited until 1948 by the capacity of the old established plants. A signifi- cant increase was made between 1948 and 1952 as the old plants were rebuilt and the plants at Chorzow and Moscice were expanded. J Wyry and Knurow are relatively small installations, and it is believed that no marked expansion was carried out at either of these plants. In 1954, with the new plant at Kedzierzyn coming into production, an appreciable expansion will have been realized. This increase, however, will not be sufficient to meet the ambitious 1955 plan of 340,800 tons of nitrogen. .--_i Estimated production of synthetic ammonia in Poland for selected years from 1935 through 1955 is given in Table 1.* No new synthetic ammonia plants are currently under con- struction, and the plans to build a plant at Gniewoszow have been abandoned. L3/ Production estimates for synthetic ammonia plants in 195+ and 1955 are given in Table 2. Nitric acid-is produced at Chorzow, Moscice, and Kedzierzyn. All nitric acid in Poland is produced by reacting ammonia with air in the presence of a platinum-rhodium (2 to 10 percent rhodium) wire-gauze catalyst. 14 Table 3 gives the estimated production of nitric acid for selected years from 1935 through 1955. 3. Nitrogen Fertilizers. Several types of fertilizers containing nitrogen in varying degrees are produced in Poland. To provide a common denominator Table 1 follows on p. 6. Table 2 follows on p. 7. Table 3 follows on p. 7 S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T Table 1 Estimated Production of Synthetic Ammonia in Poland Selected Years, 1935-55 J Year Synthetic Ammonia Nitrogen Content Probable Range of Production (Synthetic Ammonia) b 1935 24,000 19,750 19,750 to 28,800 1936 30,700 25,290 24,560 to 36,840 1937 32,000 26,320 25,600 to 38,400 1938 37,500 30,900 30,000 to 45,000 1939-45 73,000 15 60,000 N.A. 1946 4,074 16 3,360 c/ N.A. 1947 18,200 15,000 14,560 to 21,840 1948 41,400 34,000 33,120 to 49,680 1949 49,200 40,500 39,360 to 59,040 1950 56,000 46,000 44,8oo to 67,200 1951 62,000 51)000 49,600 to 74,400 1952 65,500 54, 000 52,400 to 78,600 1953 68,1000 56, 000 54,400 to 81,600 1954 133,500 110,000 106,800 to 160,200 1955 204,000 168,400 163,200 to 244,800 a. See Appendix B for methodology used in developing this table. b. An arbitrary range of 20 percent was adopted. c. Figure represents reported actual production. Metric Tons Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C -R -E-T Estimated Production by Synthetic Ammonia Plants in Poland 1954 and 1955 J Plant Location Production of Synthetic Ammonia b (Nitrogen Content 1954 1955 State Factory of Nitrogen Compounds Kedzierzyn 37,000 88,400 State Factory of Nitrogen Compounds Moscice 30,000 33,000 State Factory of Nitrogen Compounds Chorzow 20,000 22,000 Upper Silesia Nitrogen Works Wyry 15,000 15,000 Leasing Company of Polish State Mines, Inc. Knurow 8,000 10,000 a. See Appendix A for detailed plant studies. b. See Appendix B for methodology used in deriving estimates. Estimated Production of Nitric Acid in Poland Selected Years, 1935-55 a/* Metric Tons Year Production 1935 2,026 1936 7,713 1937 8, 785 1939-45 62,000 Probable Range, 1 of Production J k9, 600 to 74, +00 Footnotes for Table 3 follow on p. 8. -7- S-E-C -R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T Estimated Production of Nitric Acid in Poland Selected Years, 1935-55 J (Continued) Year Production Probable Range of Production 2 1947 1,737 (sic) 20 1948 3, 395 (sic) 21 1949 39,750 31,750 to 47, 50 1950 45,400 36,320 to 54,480 1951 50,000 40,000 to 60,000 1952 53,000 42,400 to 63,600 1953 55,100 43,980 to 66,020 1954 96,100 77,100 to 115,000 1955 165,000 132,000 to 198,000 a. See Appendix B for methodology used in developing this table. b. Production figures are on the basis of 100 percent nitric acid. c. An arbitrary range of 20 percent was adopted. for purposes of comparison and to obtain a meaningful total produc- tion figure, all fertilizer production figures in this paper will be expressed in terms of nitrogen. Polish nitrogen fertilizers can be broken down into three a. Nitrogen Fertilizers from Synthetic Ammonia. The nitrogen in this category is supplied by nitric acid or ammonia, depending on the product. The four major products in this group are ammonium nitrate, ammonium sulfate, calcium ammonium nitrate (Saletrzak), and calcium nitrate. S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T b. Byproduct Ammonium Sulfate. This fertilizer is produced from the ammonia liquor recovered at coke plants. It is therefore not a true product of the synthetic ammonia industry. It accounts for approximately 80 percent of the ammonium sulfate production of Poland. c. Calcium Cyanamide. Calcium cyanamide is produced in Poland only at Chorzow. 22 Cyanamide in terms of nitrogen accounted for approxi- mately 33 percent of the allotted nitrogen for fertilizer in 1953. This percentage will decrease in 195+ and 1955, however, since there are no plans to expand production of this commodity. 23/ Table )* gives the estimated production of calcium cyanamide, calcium ammonium nitrate (Saletrzak), and ammonium sulfate for selected years from 1935 through 1955. Table 5** gives the estimated production of ammonium nitrate and calcium nitrate for selected years from 1935 through 1955- 4. Miscellaneous Nitrogen Compounds. Poland also produces three other fixed nitrogen compounds, anhydrous ammonia, ammonium chloride, and sodium nitrate. These were reported as fertilizers in prewar data but are not generally considered fertilizers, and have not been reported as such in postwar figures. These industrial chemicals are essential to the industry of the country. The methodology adopted in this report makes it necessary to treat these compounds as a separate group. (See Appendix B.) Anhydrous ammonia is used in the manufacture of dyes, in the mining and metallurgical industry, as a refrigerant, and in the manufacture of rayon. In addition, Poland is conducting experiments to determine the costs and advantages of applying this chemical directly to the soil as a fertilizer. 24 Ammonium chloride, while similar in fertilization properties to ammonium sulfate, is not widely used as such because of Table 2+ follows on P. 10. Table 5 follows on p. 11. - 9 - S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T Table 4 Production of Specific Fertilizers in Poland Selected Years, 1935-55 J Metric Tons Nitrogen Content Year Calcium Cyanamide (21.0 Percent) Calcium Ammonium Nitrate (Saletrzak) (20.5 Percent) Ammonium Sulfate ( 20.6 Percent) 1935 6,500 25 1.9025 26 12,500 27 1936 6, loo 2,460 / 12, 600 1937 14,300 elf 3,900 13,440 33/ 1938 16,800 3,280 f5 14,500 1939 N.A. N.A. N.A. 1939-45 N.A. N.A. N.A. 1946 20,800 7,600 38/ 7,16o 1947 25,400 14,350 TOW X 8 783 1948 33,200 ff2 26, 600 / , 10,300 44 1949 . 34,600 .: 22,000 lo, 800 1950 35,000 b 22,200 141200 1951 36,000 8 23,000 15,000 1952 36,100 25,300 16,100 1953 37,000 26,300 16,900 1954 38,000 46,ooo J 17,500 J 1955 38,000 J 70,000 20,000 a. See Appendix B for methodology used in developing this table. b. Estimated. S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T Table 5 Estimated Production of Ammonium Nitrate and Calcium Nitrate in Poland Selected Years, 1935-55 a/ Nitrogen Content Ammonium Nitrate Calcium Nitrate Year (32.5 Percent) (17.0 Percent) 1935 877 5Q 7,000 51 1936 975 52 - 7,150 .; 1937 945 57/ 9,700 55 1938 1,41o :5 Fj 14, l00 57 1939 N.A. N.A. 1939-45 N.A. N.A. 1946 2,000 L8/ N.A. 1947 5,630 59 N.A. 1948 N.A. N.A. 1949 6,18o 6,450 60 1950 6,500 9, 9,000 1951 7,000 11,000 1952 7,500 14,000 1953 8,000 18,000 1954 10,000 37,500 1955 13,000 64,ooo J a. It is Impossible to isolate the amounts of ammonium nitrate and calcium nitrate utilized for fertilizer from that used for other purposes. b. Planned. the quantities of hydrochloric acid required in its manufacture. 61 It is used in the manufacture of dyes, as an ingredient of dry cell batteries and various explosives, in tanning leather, and in the manufacture of soap. L2/ Sodium nitrate is used in the manufacture of glass, in pickling meat, as an ingredient in processing leather, and as a metallurgical flux. .Y S-E-C -R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T It is estimated that these miscellaneous nitrogen compounds will account for 4,000 tons of nitrogen in 1954 and 5,000 tons of nitrogen in 1955. 5. Industrial Fixed Nitrogen. Industrial fixed nitrogen is required for the following: a. The formation of cyanides and nitrides of metals. b. Conditioning atmospheres for industrial. processes. c. Making nitrogen oxides. d. Use as a filling agent in light bulbs (high candle power). e. Preserving food products. f. Synthesizing other nitrogen compounds. 6/ Requirements for industrial fixed nitrogen in 1954 are estimated at 19,000 tons (nitrogen content) and in 1955, 26,000 tons (nitrogen content). Table 6 gives the total estimated production and distribution of fixed nitrogen for selected years from 1935 through 1955. Table 6 Total Estimated Production and Distribution of Fixed Nitrogen in Poland Selected Years, 1935-55 J* * Footnotes for Table 6 follow on p. 13. S-E-C-R-E-T Metric Tons Nitrogen Year Agriculture Industry Total 1935 27,000 L5J 4,200 31,200 1936 32,000 661 4,700 7, 36,700 1937 42,000 E/ 4,900 J 46,900 f 1938 50,000 j 5,000 J 55,000 E/ 1939 1939-45 N.A. N.A. N.A. N.A. 78,000 N.A. 1946 N.A. N.A. N.A. 1947 N.A. N.A. N.A. Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T Table 6 Total Estimated Production and Distribution of Fixed Nitrogen in 'Poland Selected Years, 1935-55 J (Continued) Metric Tons Nitrogen Year Agriculture Industry Total 1948 N.A. N.A. N.A. 1949 8o,230 90870 90,,100 1950 89,000 10,400 99,400 1951 95,000 11,000 i06,000 1952 102,000 13,000 115,000 1953 110,000 14,000 124,000 195+ 153,000 19,000 172,000 1955 210,000 J 26,000 236,000 a. Agriculture estimates for the years 1949-55 also include the production of anhydrous ammonia, ammonium chloride, and sodium nitrate. See Appendix B for methodology used in developing this table. b. CIA estimate. c. Estimated. Plan is 230,000 tons. B. Stockpiling. The most practical form in which nitrogen can be stockpiled is as a finished or semifinished product, such as filled munitions, explosives, and ammonium nitrate. Special care must be exercised in storing ammonium nitrate because it will absorb water from the air and "set" much like concrete. Attempts to restore such ammonium nitrate to a usable form involve the danger of explosion. 1 Any attempt to stockpile nitric acid and ammonia as such, in the volume needed for war purposes, would require an almost prohibi- tive number of special pressure and noncorrosive containers. Although there is no specific information concerning Polish stockpiling policy certain facts, such as the continuing policies S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T of bartering coal with Austria for calcium ammonium nitrate (Saletrzak) and the admission that the Six Year Plan is lagging in respect to fixed nitrogen, indicate that there probably is no stockpiling. This of course does not preclude the existence of normal in- dustrial stocks of 1 to 3 months' supply of nitric acid, or the storage of fertilizers to meet seasonal demands. 1. Exports. Polish fixed nitrogen chemical trade is conducted by CIECH, "Centrala Importowa-Eksportawa Chemikalii i Aparatury Chemicznej" (General Import and Export Agency for Chemicals and Chemical Laboratory Equipment). lcJ This agency publishes periodical catalogues listing the chemical products available for export. Polish Foreign Trade, a bimonthly publication, also lists export items for sale. Table 7 shows the fixed nitrogen products listed as export items in these publications. Table 7 Description of Fixed Nitrogen Products Advertised as Available for Export by Poland J 1953 Product Description Sodium Nitrite White crystalline powder, minimum purity, 98 percent. Nitric Acid Concentrated, minimum purity 97 percent. Ammonium Chloride Refined, is exported in the following grades: 1. Refined, minimum purity 99.5 percent, in the form of crystalline powder. 2. Refined, minimum purity 94 percent, in the form of crystalline powder. 3. 99.5 percent in snow white bars weighing one-half kilogram or 1 pound. S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T Table 7 Description of Fixed Nitrogen Products Advertised as Available for Export by Poland _.:./ 1953 (Continued) Product Description Aluminum Ammonium Sulfate Technical grade, minimum purity 11.2 per- cent A1203. Ammonium Bicarbonate Minimum purity 99.7 percent; 21.5 percent 3 Potassium Nitrate Exported in three grades: 1. Refined, minimum purity 99.5 per- cent. 2. Technical grade, minimum purity 99 percent. 3. "Grade 3," minimum purity 97 per- cent. The available information on Polish exports during the period 1950 to 1955 does not reveal an export business approaching the scale indicated by trade publications. Table 8* shows fixed nitrogen exports from Poland for the period 1950 through 1955, by country of destination and commodity. It is interesting to note that ammonium sulfate is both imported and exported. 2. Imports. The most significant of the fixed nitrogen products being imported are calcium ammonium nitrate (Saietrzak) from Austria and ammonium sulfate from East Germany. The continuing importation of these commodities supports the view that the fixed nitrogen industry is not able to meet the consumption requirements of the country. It will be noted that there are no imports of synthetic ammonia. Table 9*W shows fixed nitrogen imports by Poland for the period 1950 through 1955, by country of origin and commodity. e o lows on p. 16. Table 9 follows on p. 18. S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T Table 8 Exports of Fixed Nitrogen from Poland by Destination and Commodity 1950-55 a/ Nitrogen Content Year and Destination Ammonium Nitrate Ammonium Sulfate Ammonium Chloride Sodium Nitrate 1950 Egypt 650 $1 1,570 j N.A. N.A. Sweden N.A. t 388 N.A. N.A. Finland N.A. N.A. N.A. 8.25 650 1,958 N.A. 8.25 1951 China N.A. 725 5 N.A. N.A. Switzerland N.A. . N.A. 14.5 86 N.A. Finland N.A. N.A. N.A. 8.25 8;7 Total N.A. - 725 14.5 8.25 1952 Egypt 263 88 N.A. N.A. Total 263 N.A. N.A. 1953. a/ _ China N.A. 750 J N..A. N.A. Egypt N.A. 275 J N.A. N.A. Total N.A. 1,025 N.A. N.A. Footnotes for Table 8 follow on p. 17. - 16 - S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T Exports of Fixed Nitrogen from Poland by Destination and Commodity 1950-55 J (Continued) Nitrogen Content Year and Destination Ammonium Nitrate Ammonium Sulfate Ammonium Chloride Sodium Nitrate 1954+ J China N.A. 800 b N.A. N.A. Egypt N.A. 300 J N.A. N.A. Total N.A. 1,100 N.A. N.A. 1955 J China N.A. 850 by N.A. N.A. Egypt N.A. 350 b N.A. N.A. Total N.A. 1,200 N.A. N.A. a. See Appendix B for methodology used in deriving these estimates. b. Estimated. S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T Imports of Fixed Nitrogen by Poland, by Origin and Commodity a/* 1950-55 Nitrogen Content Year and Origin Calcium Nitrate Calcium Ammonium Ammonium Nitrate Sulfate Ammonium. Nitrate Ammonium Chloride 1950 Austria N.A. 8,800 89 N.A. N.A. N.A. West Germany N.A. 8,830 90N.A. N.A. N.A. East Germany N.A. N.A. N.A. N.A. N.A. Belgium N.A. N.A. N.A. N.A. N.A. Total N.A. 17,630 N.A. N.A. N.A. Austria N.A. 11,750 of N.A. N.A. N.A. East Germany N.A. 8,4oo 1 8,400 92 69323J N.A. Czechoslovakia N.A. N.A. N.A. N.A. 45.3 __:/ 20,150 8,4oo 693 45.3 1952 Austria N.A. 12,600 a N.A. N.A. N.A. West Germany N.A. N.A. N.A. N.A. N.A. East Germany N.A. N.A. 3,740 L5/ 7,410 2/ N.A. United Kingdom N.A. N.A. N.A. N.A. N.A. 12,600 3,74o 7,410 N.A. * Footnotes for Table 9 follow on p. 19. S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T Imports of Fixed Nitrogen by Poland, by Origin and Commodity a/ 1950-55 (Continued) Nitrogen Content Year and Origin Calcium Nitrate Calcium Ammonium Nitrate Ammonium Sulfate Ammonium Nitrate Ammonium Chloride 1953 East Germany 850 97 N.A. 9,850 98 N.A. N.A. Total 850 N.A. 9,850 N.A. N.A. 1954 Austria N.A. 10,000 c/ N.A. N.A. N.A. East Germany N.A. N.A. 9,000 J 8,000 J N.A. Total N.A. 10,000 9,000 8,000 N.A. J Austria N.A. 10,000 J N.A. N.A. N.A. East Germany N.A. N.A. 9,000 J 8,000 c/ N.A. Total N.A. 103000 9,000 8, 000 N.A. a. CIA estimate. b. See Appendix B for methodology used in deriving this estimate. c. Estimated. 3. Containers. The chemical industry normally requires many diversified types of containers for efficient packing and packaging. Although S-E-C -R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T there is a shortage of aluminum tank cars, other containers are to be found in adequate amounts. Table 10 lists the types of containers for fixed nitrogen exports, which are advertised in available Polish trade publications. 99 Containers for Fixed Nitrogen Exports in Poland Sodium Nitrite Wooden or iron barrels, 150 kilograms net. Nitric Acid Aluminum containers, drum to tank car size. Potassium Nitrate Wooden barrels, 150 to 250 kilograms net, sheet-iron drums, 75 kilograms net. Ammonium Chloride Crystalline powder in wooden barrels, bars in wooden cases, 25 to 50 kilograms net. Aluminum Ammonium Sulfate Wooden barrels, 100 kilograms net. Ammonium Bicarbonate Paper-lined iron drums, 50 kilograms net. IV. Consumption. A. Synthetic Ammonia. Synthetic ammonia in Poland is largely consumed directly in the production of nitric acid and fertilizers. The remainder is consumed by the chemical, metallurgical, and refrigeration industries. 100 Based on the calculated input requirements for fertilizer and nitric acid, a general consumption pattern for synthetic ammonia in 195+ has been developed. Table 11* shows the estimated consumption of synthetic ammonia as nitrogen in Poland in 1954. The consumption pattern for nitric acid in Poland is based on fertilizer input requirements for 1954 and a study of US and Soviet consumption patterns. 101 Table 12** shows the estimated consumption of nitric acid in Poland in 1954. Table 11 follows on p. 21. Table 12 follows on p. 21. S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T Table 11 Estimated Consumption of Synthetic Ammonia as Nitrogen in Poland a 1954 Consumption Use (metric Tons Nitrogen Content) Percent of Total Nitrogen Fertilizers b/ 83,390 75.5 Nitric Acid 23,735 21.6 Other 2,885 2.9 a. See Appendix B for methodology used in developing this table. b. Because of insufficient data, all ammonium nitrate pro- duction has been included as fertilizer. Estimated Consumption of Nitric Acid in Poland a/ 1954 Use Consumption b (Metric Tons Percent of Total Nitrogen Fertilizers 48,100 50 Explosives 19,100 20 Other J 28,800 30 a. See Appendix B for methodology used in develop- ing this table. b. Consumption figures are on the basis of 100 per- cent acid. c. Other uses include the manufacture of chemicals, dyes, and lacquers. S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T C. Nitrogen Fertilizers. It is naturally assumed that all of the available fertilizer nitrogen will be consumed as fertilizer. Ammonium nitrate can be diverted to the production of explosives on short notice, however. It is estimated that 153,000 tons of nitrogen will be consumed as a constituent of fertilizer during 1954-55. Table 13 shows consumption of nitrogen fertilizers in Poland during selected years. Table 13 Consumption of Nitrogen Fertilizers in Poland 1937-38, 1945-50, and 1954-55 Metric Tons Year Consumption (Nitrogen Content) Prewar a/ 1937-1938 29,400 l02 Postwar J 1945-1946 38,700 103/ 1946-1947 50,800 to 1947-1948 63,000 to 1948-1949 70,800 to 1949-1950 93,500 10 1954-1955 153,000 estimated) a. 1937 boundaries. b. Present boundaries.. The average Polish farmer is still not completely educated in the use of chemical fertilizers. This is illustrated by the fact that in the past farmers have used nitrogen extensively for root crops rather than grain crops, l08 although, since nitrogen is essential to above-ground foliage, it could be used more advantageously for grain log/ Thus, as more fertilizer becomes available and its use S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T more widespread, an educational program will have to be instituted in order to achieve maximum exploitation of it. D. Miscellaneous Nitrogen Compounds. It is estimated that 4,000 tons of nitrogen in the form of anhydrous ammonium, sodium nitrate, and ammonium chloride will be con- sumed in Poland in 1954. These commodities will be used by the refrigeration, synthetic fiber, dye, leather, and explosives industries. E. Industrial Fixed Nitrogen. It is estimated that 19,000 tons of nitrogen will be consumed by Polish industry in 1954. This nitrogen will be used in the synthesis of dyes and lacquers, in tanning leather, as a metallurgical flux, in preserving foodstuffs, in the formation of metal nitrides and cyanides, and in the synthesis of other nitrogen compounds required by the industry. F. All Forms of Nitrogen Compounds. It is estimated that of the 172,000 tons of nitrogen available in 1954, 153,000 tons (89 percent) will be consumed as various ferti- lizers, and 19,000 tons (11 percent) will be consumed in various forms by industry. V. Input Requirements. A. Synthetic Ammonia. Power requirements for the production of synthetic ammonia vary greatly according to the process used. Of a total estimated production of 133,500 tons of synthetic ammonia during 1954, it is estimated that about 7.2 percent, or 9,700 tons, will be produced from hydrogen obtained from coke oven gas; about 86.0 percent, or 114,800 tons.,from hydrogen obtained from coke water gas; and 6.8 percent, or 9,100 tons from hydrogen obtained by electrolysis. The electrical energy required to produce 1 ton of synthetic ammonia by the three different processes is as follows 110 : Coke Oven Gas Hydrogen 2,200 Kilowatt-Hours Coke Water Gas Hydrogen 1,400 Kilowatt-Hours Electrolytic Hydrogen 13,300 Kilowatt-Hours S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T Consumption coefficients for the production of 1 ton of syn- thetic ammonia, which are similar for all three processes, and are based on the experience of one US producer, are estimated as follows: Nitrogen 720 to 800 Cubic Meters Hydrogen 2,000 to 2,400 Cubic Meters Iron Catalyst 135 to 150 Grams Water 100 to 400 Cubic Meters Steam (Process) 1 to 2 Metric Tons Coal (for Steam and Power) 2 to 4 Metric Tons Calculated from these coefficients, the total quantitative input requirements for the manufacture of 133,500 tons of synthetic ammonia in Poland during 1954 are given in Table 14. Table 14 Input Requirements for the Manufacture of Synthetic Ammonia in Poland 1954 Input Unit Requirement Nitrogen Million Cubic Meters 96 to 106.8 Hydrogen Million Cubic Meters 267 to 320 Iron Catalyst Metric Tons 18 to 20 Water Million Cubic Meters 13.35 to 53.40 Steam (Process) Metric Tons 133,500 to 267,000 Coal (for Steam and Power) Metric Tons 267,000 to 534,000 Electric E Million Kilowatt-Hours 302 85 nergy . B. Nitric Acid. Raw material and power requirements for the production of nitric acid are similar. in all installations. Large variations do occur, how- ever, in the quantities of steam and cooling water required. In the absence of Polish input data, Soviet data has been used. The average consumption coefficients for the manufacture of 1 ton of nitric acid are as follows 11-1j: - 24 - S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T Synthetic Ammonia 290 to 300 Kilograms Platinum Catalyst 0.10 to 0.13 Grams Water (for Cooling) 80 to 145 Cubic Meters Steam 145 to 360 Kilograms Electric Energy 210 to 300 Kilowatt-Hours Calculated from these coefficients, the total quantitative input requirements for the manufacture of 96,000 tons of 100 per- cent nitric acid in Poland during 1954 are given in Table 15. Input Requirements for the Manufacture of Nitric Acid in Poland 1954 Input Unit Requirement Synthetic Ammonia Metric Tons 27, 850 to 28,800 Platinum Catalyst Kilograms 9.6 to 12.4 Water (for Cooling) Million Cubic Meters 7.68 to 13.9 Steam Metric Tons 13,900 to 34,600 Electric Energy Million Kilowatt-Hours 20.2 to 28.8 C. Nitrogen Fertilizers. Input requirements will be calculated for calcium cyanamide, calcium ammonium nitrate (Saletrzak), ammonium nitrate, and calcium nitrate. These fertilizers represent more than 85 percent of the nitrogen fertilizer produced in Poland during 1954. 1. Calcium Cyanamide. The consumption coefficients for the manufacture of 1 ton of calcium cyanamide are as follows 1112/: Calcium Carbide 650 to 750 Kilograms Nitrogen 160 to 300 Cubic Meters J Electric Energy 80 to 90 Kilowatt-Hours S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T Calculated from these coefficients, the total quantitative input requirements for the manufacture of 180,000 tons of calcium cyanamide in Poland during 1954 are given in Table 16. Table 16 Input Requirements for the Manufacture of Calcium Cyanamide in Poland 1954 . Input Unit Requirement Calcium Carbide Metric Tons 117,000 to 135,000 Nitrogen Million Cubic Meters 28.8 to 54.0 Electric Energy Million Kilowatt-Hours 14.4 to 16.2 2. Ammonium Nitrate. In the absence of Polish input data, Soviet data has been adopted. The average consumption coefficients for the production of 1 ton of ammonium nitrate are as follows 113 : Synthetic Ammonia 0.217 to 0.220 Metric Tons Nitric Acid (100 Percent) 0.785 to 0.795 Metric Tons Steam 0.4 to 1.0 Metric Tons Water 20 to 40 Cubic Meters Electric Energy 15. to 30 Kilowatt-Hours Calculated from these coefficients, the total quantitative input requirements for the production of 30,750 tons of ammonium nitrate in Poland during 1954 are presented in Table 17.* 3. Calcium Ammonium Nitrate (Saletrzak). Since no Polish input data has been found, and since the product is not made in the USSR, German input data has been adopted, Table 17 follows on p. 27. -26- S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T Table 17 Input Requirements for the Manufacture of Ammonium Nitrate in Poland 1954 Input Unit Requirement Synthetic Ammonia Metric Tons 6,670 to 6,750 Nitric Acid (100 Percent) Metric Tons 24,100 to 24,400 Steam Metric Tons 12,300 to 30,750 Water Thousand Cubic Meters 615 to 1,330 Electric Energy Thousand Kilowatt-Hours 461 to 922.5 The average consumption coefficients for the production of 1 ton of Saletrzak on a nitrogen basis are as follows 114/: Synthetic Ammonia (as Nitrogen) 0.5115 Metric Tons Nitric Acid (100 Percent) 0.5115 Metric Tons Calcium Carbonate (Limestone) . 1.9400 Metric Tons Kieselgur (Inert Filler) 0.0500 Metric Tons Water 0.1000 Cubic Meters Calculated from these coefficients, the total quantitative input requirements for the production of 224,000 tons (46,000 tons nitrogen) of Saletrzak in Poland during 1954 are given in Table 18. Table 18 Input Requirements for the Manufacture of Calcium Ammonium Nitrate in Poland a/* 1954 Input Unit Requirement Synthetic Ammonia Metric Tons 28,800 Nitric Acid (100 Percent) Metric Tons 23,700 a. Footnote for Table 18 follows on p. 28. S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T Table 18 Input Requirements for the Manufacture of Calcium Ammonium Nitrate in Poland a/ 1954 (Continued) Input Unit Requirement Calcium Carbonate (Limestone) Metric Tons 89,300 Kieselgur (Inert Filler) Metric Tons 2,580 Water Cubic Meters 4,600 4. Calcium Nitrate. Calcium nitrate is not produced in the USSR, East Germany, or the US. 11 It has therefore been necessary to estimate the input factors for this commodity. Estimated consumption coefficients for the production of one ton of calcium nitrate are as follows; Synthetic Ammonia 0.255 Metric Tons Calcium Carbonate (Limestone) 0.68 Metric Tons Calculated from these coefficients, the total quantitative input requirements for the production of 220,500 tons of calcium nitrate in Poland during 1954 are given in Table 19. Input Requirements for the Manufacture of Calcium Nitrate in Poland 1954 Input Unit Requirement Synthetic Ammonia Metric Tons 56,400 Calcium Carbonate (Limestone) Metric Tons 150,000 S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T VI. Capabilities, Vulnerabilities, and Intentions. A. Capabilities. The fixed nitrogen industry is able to offer support both to strategic industries and to agriculture. During 1951+, Poland will produce an estimated 133,500 tons of synthetic ammonia and an esti- mated 96,000 tons of 100-percent nitric acid. In 1955 the estimated production of these two commodities will, be 201+,000 tons of synthetic ammonia and 165,000 tons of 100-percent nitric acid. This production could be made available to the explosives industry in the event of war. Expansion of the fixed nitrogen industry will be accomplished by expanding all existing plant facilities -- except at Kedzierzyn, which will not reach capacity until approximately 1956 -- and will necessarily be of a limited nature. 116 B. Vulnerabilities. Poland is self-sufficient in the raw materials needed by the nitrogen industry, except for special materials that may be re- quired from the West. The chemistry and engineering of "fixing" nitrogen is common knowledge and no vulnerability, present or potential, exists in this area. C. Intentions. A shift of the fixed nitrogen industry to a wartime basis would be heralded by increased production of explosives, especially concentrated nitric acid and ammonium nitrate, and lowered produc- tion of fertilizers. There is no evidence to conclude that such a shift is being planned. On the contrary, there is evidence of a continuing planned expansion of the fertilizer program, which is currently lagging. 11 This continuing expansion may take the form of large-scale direct application of anhydrous ammonia. 118 The adoption of such a course would require an investment of at least 1i0 million zlotys or 10 million dollars. It is estimated that 100 to 150 tank cars would be needed to carry the product from the factory to the railroad - 29 - S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T stations in the farm area. Each railroad station in the area would require a 100-ton cistern or tank which would be filled twice yearly with 75 tons of anhydrous ammonia. It has been calculated that 280 cisterns would be required for each 700 farms to be serviced. Each farm would require fifteen to twenty 200-liter iron drums to move the anhydrous ammonia from the station to the farm. At the start of the operation the cisterns would all have to be equipped with pumps, piping, and other auxiliary equipment. The cost is broken down by'the Polish government as follows 119/: 1'I1l1ion Zlotys Station Cisterns 30 Tank Cars 8 Miscellaneous 2 (Drums, Pumps, and Piping) Total I+0 In view of the large expenditure involved, this plan must be considered still in an experimental stage. 120 S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 E-E-C-R-E-T APPENDIX A FIXED NITROGEN PLANTS IN POLAND 1. State Factory of Nitrogen Compounds. a. Location. Kedzierzyn, Poland. b. Coordinates. 50?21'N - 18?12'E. c. Products. l21 Synthetic Ammonia Granular Nitrogenous Fertilizers Liquid Nitrogenous Fertilizers Organic Nitrogen Compounds. d. Annual Production. The plant will go into production in 195+, and it is estimated that the annual production will b* approximately 42,000 tons of nitrogen. The ultimate capacity, which it is estimated will be reached in 1956 or 1957, will be 120,000 tons of nitrogen. 122 e. Process. No information available. f. Comments. The plant was scheduled to go into operation in 1953, but difficulties have delayed its activation. iu/ S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T 2. State Factory of Nitrogen Compounds. a. Location. Moscice (near Tarnow). b. Coordinates. 50?O1'N - 20?56'E. c. Products. Synthetic Ammonia Calcium-ammonium-nitrate (Saletrzak) Calcium Nitrate Ammonium Nitrate Sodium Nitrate Ammonium Sulfate Nitric Acid, d. Annual Production (Metric Tons). Synthetic Ammonia. 1950 28,800 124 1954 36,400 Estimated) 1955 40,000 (Estimated)* Other Commodities. No information available. e. Process. The ammonia is synthesized by the Fauser process, and the hydrogen is derived from coke water gas. Z It is assumed that nitric acid is produced by the oxidation and absorption of the resultant oxides in water. Various fertilizers are produced by standard neutralization processes. S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T Production and capacity data are too ambiguous to permit a firm presentation of annual production and capacity. The Moscice plant was heavily damaged during World War II, but since then it has been reconstructed and considerably ex- panded. 1261 3. State Factory of Nitrogen Compounds. a. Location. Chorzow, Poland. b. Coordinates. 5oa18'N - 18058'E. c. Products . ZZ Synthetic Ammonia Calcium Cyanamide Nitric Acid Ammonium Chloride Ammonium Nitrate Potassium Nitrate. d. Annual Production (Metric Tons). Synthetic Ammonia. 1950 10,000 1;)a/ 1954 24,200 (Estimated) 1955 26,700 (Estimated) Calcium Cyanamide (As Nitrogen). 1938 16,800 iu/ 1947 25,400 1 0, 1949 34,600 1 1 1951 36,100 Estimated) 1954 36,100 Estimated) 1955 36,100 (Estimated) S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T Other Commodities. No information available. e. Process. The ammonia is synthesized by the NEC process, and the hydrogen is derived from coke water gas. 132 f. Comments. Production and capacity data are too ambiguous to permit a firm presentation of annual production and capacity. This is the only plant in Poland producing calcium cyanamide. 133 This plant was damaged less than Moscice in World War II and since that time has been rebuilt and expanded. 134 4. Upper Silesia Nitrogen Works. a. Location. Wyry, Poland. b. Coordinates. 50008'N - 18055'E. c. Products. Synthetic Ammonia. d. Annual Production (Metric Tons). Synthetic Ammonia. 1950 Wyry I 8,700 135 Wyry II 7, 200 13 . 1954 (Combined) 15,000 (Estimated 1955 (Combined) 15,000 (Estimated). - 34 - S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T This plant is a combination of two small plants referred to as Wyry I and Wyry II. Wyry I synthesizes ammonia by the NEC process, with the hydrogen derived from electrolysis and coke water gas. Wyry II utilizes the Fauser process and derives hydrogen from elec- trolysis and coke water gas. 137 5. Leasing Company of Polish State Mines, Inc. a. Location. Knurow, Poland. b. Coordinates. 50013I N 180+0' E . c. Products. Synthetic Ammonia. d. Annual Production (Metric Tons). Synthetic Ammonia. 1950 8,000 138 195+ 8,000 (Estimated) 1955 10,000 (Estimated) e. Process. The synthesis of ammonia is carried out by the air liquid process, and the hydrogen is derived from coke-oven gas. 139 f. Oomments. This plant has received very little notice in Polish pub- lications. - 35 - S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T APPENDIX B METHODOLOGY A. General. The type of information available hus made it necessary to treat the subject of this report on an over-all industry basis rather than on an individual plant study basis. The only fixed nitrogen produc- tion data available for the postwar years is that on production for agriculture; no information is available on production for industry. Data on production for both agriculture and industry are available for 1935-38. The method used in this report has bees to calculate the nitrogen production for industry in 1935-38 as a percent of production for agriculture in those years, and then apply that per- cent to the production for agriculture in each of the years under consideration. The resulting figure is the estimated production for industry during that year. This figure added to the production for agriculture gives the estimated total fixed nitrogen production for the year. B. Production. 1. Synthetic Ammonia, Table 1 and Table 2. Although the production of synthetic ammonia is not announced, the production of fertilizers is announced. Production figures on synthetic ammonia are therefore based on the require- ments of the fertilizer and nitric acid industries. The estimates of production at Kedzierzyn for 1954 and 1955 are based on the following assumptions: (a) Kedzierzyn will have a ultimate capacity of 120,000 tons of nitrogen per year. 140 (b) The chemical plant was not in production in 1953. 141 (c) The plant will come into production in stages, in the manner which is usual in the chemical industry. - 37 - S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T Since there has been no publicity on expansion, and since photographs of the plant show none, it has been assumed that there has been no marked expansion at the Wyry combine. The Knurow plant has not been mentioned in publicity dealing with expansion of the chemical industry. Some expansion has been credited to it, however, because the plant probably has been ex- panded in conjunction with the coal industry. The Chorzow and Moscice plants have been rebuilt and expanded since the end of World War II. 142 The 1954 and 1955 synthetic ammonia not accounted for by Kedzierzyn, Wyry, and Knurow (see Appendix B for methodology) has been credited to Chorzow and Moscice. It has been assumed that the increase in production at the two plants has been approximately the same. 2. Nitric Acid, Table 3. Nitric acid estimates are based on the requirements of the in- dustries consuming nitric acid. 3. Specific Fertilizers, Table 4 and Table 5. The reported figures on annual production of calcium cyanamide are believed to be correct. The estimates for 1950 to 1955 are based on the fact that no production expansion of this product is planned. 14 The slight estimated increase will result from more efficient operations. 144 Calcium ammonium nitrate (Saletrzak) production has been re- ported through 1951. Estimates for 1953 to 1955 are a combination of the projections of past production plus the increase resulting from increased capacity. Ammonium sulfate production was reported through 1948. Estimates for 1949 to 1950 are projections of past production plus the increase resulting from increased capacity. Ammonium nitrate production was reported through 1947. Estimates for 1948 through 1955 are projections of past production plus the increase resulting from increased capacity. - 38 - S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T Calcium nitrate production for 1949 was reported as 6,450 tons of nitrogen, 145 J and 1955 plan production was given as 10 times 1949 production. 1 ~+. Fixed Nitrogen, Table 6. Estimates of nitrogen production for agriculture are based on the sum of the nitrogen content of the fertilizers, including all ammonium and calcium nitrate, anhydrous ammonia, ammonium chloride, and sodium nitrate. In prewar years,this contributed between 87 and 91 percent of the total production. 147 These latter four compounds have not been reported as fertilizers in postwar figures, and it is not believed that all the calcium and ammonium nitrate is to be used for fertilizer. For the sake of estimating, however, production of these compounds has been lumped, and this sum is considered to be 87 percent of total production. Industrial production is considered 11 percent of the total. The total is the sum of agricultural nitro- gen plus industrial nitrogen. 1. Fixed Nitrogen Exports, Table 8. It has been assumed that exports will remain approximately the same as in 1951. Polish Foreign Trade lists several products avail- able for export (see Table 74 1,, but there is no evidence of actual exports. 2. Fixed Nitrogen Imports, Table 9. It has been assumed that imports will remain approximately the same as in 1951. Although production has increased, it probably will not reach plan level. D. Consumption. 1. Synthetic Ammonia, Table 11. The estimated consumption pattern for synthetic ammonia is based on the amount of synthetic ammonia needed for the production of fertilizer and nitric acid. * Above, p. 14. - 39 - S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T 2. Nitric Acid, Table 12. The estimated consumption pattern for nitric acid is based on the amount of nitric acid required for the production of nitrogen fertilizer, and on a study of Soviet and US use patterns. E. Inputs, Calcium Nitrate, Table 19. The coefficients for the production of 1 ton of calcium nitrate were calculated by acceptable stoichiometric methods. - 4o - S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T APPENDIX C GAPS IN INTELLIGENCE The approximate fixed nitrogen capacity of Moscice and Chorzow in the immediate postwar period is known. Recent data on produc- tion and capacity are needed for these plants. Polish official statistics on the production of nitric acid and synthetic ammonia on an aggregate basis are needed. Information is needed on trade which distinguishes between commodities actually originating or terminating in Poland and commodities being handled by Poland in transshipment to other countries. - 41 - S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 SOURCES AND EVALUATION OF SOURCES 1. Evaluation of Sources. The following reports provided valuable, reliable, and compara- tively detailed information concerning the pre-World War II fixed nitrogen industry in Poland. UNRPA, Survey of Poland, 1944. Polish Ministry of Information, Polish Statistical Handbooks, Warsaw, 1934-41. The following material proved a valuable source of information on the postwar Polish fixed nitrogen industry. Nowe Drogi, Warsaw. Chemik, War saw. 2. Sources. Evaluations, following the classification entry and designated "Eval.," have the following significance: Doe. - Documentary A - Completely reliable B - Usually reliable C - Fairly reliable D - Not usually reliable E - Not reliable F - Cannot be judged 1 - Confirmed by other sources 2 - Probably true 3 - Possibly true 4 - Doubtful 5 - Probably false 6 - Cannot be judged "Documentary" refers to original documents of foreign governments and organizations; copies or translations of such documents by a staff officer; or information extracted from such documents by a staff officer, all of which may carry the field evaluation "Documentary." - 43 - S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C -R-E-T Evaluations not otherwise designated are those appearing on the cited document; those designated "RR" are by the author of this report. No "RR" evaluation is given when the author agrees with the evaluation on the cited document. 25X1A 1. US Tariff Commission, Chemical Nitrogen, Report No. 114, 1947, p. 257. U. Eval. RR C-3. 24. Chemik, Warsaw, Vol.VI, Jul-Aug 1952, p. 202. U. Eval. RR B-2. S -E -C -R-E -T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S -E -C -R -E -T T.C. Gregory, Uses and Applications of Chemicals and Related Materials, New York, 1939, P. 52. U. Eval. RR B-2. 25. UNRRA, op. cit. 26. Ibid. 27. Ibid. 28. Ibid. 29. Ibid. 30. Ibid. 31. Ibid. 32. Ibid. 33. Ibid. 34. Ibid. 35. Ibid. 25X1 A 36. Ibid. 47. Ibid. 48. Ibid. 49. Ibid. 50. UNRRA, op. cit. 51. Ibid. 52. Ibid. 53. Ibid. 54. Ibid. 55. Ibid. 56. Ibid. 25X1 A 57. Ibid. 59. Ibid. 60. CIA FDD, Special Translation No. 22, 17 Jun 1953. S, US OFFICIALS ONLY. Eval. RR C-3- 61. Dictionary of Fertilizer Materials and Terms, The American Fertilizer, Philadelphia, 1946. U. Eval. RR B-2. 62. Gregory, op. cit. 63. Ibid. - 45 - S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S-E-C-R-E-T 64. Ibid. Condensed Chemical Dictionary, New York, 1950. U. Eval. RR B-2. 65. UNRRA, op. cit. 66. Ibid. 67. Ibid. 68. Ibid. 69. Ibid. 70. Ibid. 71. Ibid. 72. Ibid. 73. Ibid. 74. Ibid. 25X1A 75. Ibid. 76. Ibid. 77. Condensed Chemical Dictionary, op. cit. 99. CIECH, op. cit. 100. Condensefc Chemical Dictionary, op. cit. 101. CIA/RR-24., op. cit. Industrial Chemicals, op. cit. - 46 - S-E-C-R-E-T Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 S -E -C -R-E -T 102. Polish Ministry of Information, Concise Statistical Yearbook of Poland, Sep 1939- Jun 1941. U. Eval. RR B-2. 103. Ibid., 1947. 104. Ibid., 1948. 105. Ibid., 1949. 106. Ibid., 1949. 107. Ibid., 1949. 108. C hemik, Warsaw, op. cit. 109. Dictionary of Fertilizer Materials and Terms, op. cit. Encyclopedia of Chemical Technology, The Interscience Encyclo- 25X1A pedia, Inc., New York,Vol. 6,-P. 388. U. Eval. RR B-2. llo. 111. CIA/RR 24, The Nitric Acid Industry in the USSR, Jun 1953. S, US OFFICIALS ONLY. Eval. RR C-2. 112. A.M. Dubovitsky and A.I. Snereshvsky, Technology of Mineral Fertilizers, Moscow-Leningrad, 1947, p-7-371. U. Eval. RR C-2. 113. Ibid., p. 316. 25X 1 A 114. Ibid., P. 323* 115. Ibid. Dubovitsky and Shereshvsky, op. cit. 116. Dictionary of Fertilizer Materials and Terms, op. cit. Nowe Drogi, op. cit. 117. Nowe Drogi, op. cit. FOIAb3b1 118. Chemik, Warsaw, op. cit. 119. Ibid. 120. Ibid. 25X1 A2g 122 124. 125. 126. 128. 129. UNRRA, op. cit. - 47 - S-E-C-R-E-T 25X1A Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 193,99/09/02 1093A000500170001-5 25X1 A2 130. g131. 132. 133. 134. 135? 136. Ibid. 137. Ibid. 138. T77- 139. 139. Ibid. 1 A2 g14o. 141. Chemical Week, op. cit. 19 Dec 1953, p. 17. 142 . 14 25X1 A2 . 3 9 144. Nowe Drogi, op. cit. 145. CIA FD ,,D peS cial Translation No. 22, op. cit. 146. Ibid. 147. UNRRA,, op . cit. Approved For Release 1999/09/02 : CIA-RDP79-01093A000500170001-5 Approved For Release 1999/09/02: CI&R'6P79-01093A00050Q170001-5 SEC US OFjLS ONLY RET Approved For Release 1 3/09/02; CIA-RDP79-01093A000500170001-5