GORKIY PETROLEUM REFINERY NOVO GORKIY GORKIY, USSR

Document Type: 
Document Number (FOIA) /ESDN (CREST): 
CIA-RDP79T00909A000500010031-7
Release Decision: 
RIPPUB
Original Classification: 
T
Document Page Count: 
18
Document Creation Date: 
December 28, 2016
Document Release Date: 
June 18, 2008
Sequence Number: 
31
Case Number: 
Publication Date: 
November 1, 1971
Content Type: 
REPORT
File: 
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PDF icon CIA-RDP79T00909A000500010031-7.pdf774.35 KB
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Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 Top Secret Industrial Facilities (Non-Military) DIRECTORATE OF INTELLIGENCE Basic Imagery Interpretation Report Gorkiy Petroleum Refinery Novo Gorkiy Gorkiy, USSR Top Secret RCS 17 /nn1 1 /z2 25X1 DATE NP\L,E 1BER 1971 copy jj I P PAGES 16 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 TOP SECRET-RUFF CENTRAL INTELLIGENCE AGENCY Directorate of Intelligence Imagery Analysis Service Gorkiy Petroleum Refinery-Novo Gorki.y RCS - 13/0011/72 UTM COORDINATES GEOGRAPHIC COORDINATES 38VMH470180 56-06-17N 044-08-33E MAP REFERENCE 8th RTS. USATC, Series 200, Sheet M0155-21HL, 4th ed, May 70, Scale 1:200,000 (SECRET Gorkiy Petroleum Refinery Novo Gorkiy is one of the 20 largest refineries in the USSR with'respect to charge capacity. Major refining components include desalting units, crude oil distillation units, thermal cracking units, lubricating oil production units, blending and treating units, catalytic reforming and hydro- treating units, a gas purification and cracking unit, a sulfuric acid plant, probable synthetic fatty acid production units, a possible hydrorefining unit, and.several unidentified secondary processing units. A petrochemical processing unit is also present. The products of the refinery include straight-run, cracked, reformed, and blended gasolines in a wide range of octane ratings, kerosene, hydrotreated diesel and fuel oils, lubricating oils, asphalt, waxes, aromatics, and petrochemical feedstocks and products'. Synthetic fatty acids are also probably produced at the refinery. The refinery has been operating on all photographic coverage, from December 1961 through August 1971. Construction has continued throughout this period. In August 1971, three new processing units were under construction. This report includes a photograph and a line drawing of the refinery, a detailed listing of equipment and facilities with measurements of storage tanks, a chart showing construction chronology, and a discussion of the status of facilities. -1- 25X1 TOP SECRET RUFF Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 25X1 TOP SECRET RUFF -2- TOP SECRET RUFF Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 TOP SECRET RUFF Gorkiy Petroleum Refinery Novo Gorkiy is located 13.5 nautical miles (nm) 25X1 south-southeast of Gorkiy and 3.5 nm south-southwest of the Volga River (see Figure 1). It began operating in mid-1958. 1/ The refinery is connected by pipeline to storage and transshipment facilities at Gorkiy Petroleum Storage Velikiy Urag located 25X1 on the south bank of the Volga. Rail service is provided by a spur from the main line between Arzamas and Gorkiy. Crude oil to charge the refinery is brought by pipeline from Almetyevsk in the Volga-Urals production region. 2/ Electric power and steam for the refinery are produced at the collocated Gorkiy Heat and Thermal Power Plant Novogorkovskaya TETS 25X1 The refinery area measures approximately 7,700 by 6,700 feet and contains about 1,200 acres (see Figures 2 and 3). The entire complex, including the refining, storage, and support areas, occupies about 2,500 acres. The refining area is secured by a combination of walls and fences. Operational Functions This refinery is one of the 20 largest in the Soviet Union with respect to charge capacity. The major refining units presently in operation include desalt- ing units, crude oil distillation units, thermal cracking units, lubricating oil production units, blending and treating units, catalytic reforming and hydro- treating units, a gas purification and cracking unit (for petrochemical feedstock), a sulfuric acid plant, probable synthetic fatty acid production units, a possible hydrorefining unit, and several unidentified secondary processing units. A petrochemical processing unit is also present. Based on the identification of processing units, the products of the refinery include straight-run, cracked, reformed, and blended gasolines in a wide range of octane ratings, kerosene, hydrotreated diesel and fuel oils, lubricating oils, asphalt, waxes, aromatics, and petrochemical feedstocks and products. In addition, synthetic fatty acids, which are used in manufacturing soaps and detergents, are probably produced at this refinery. Construction and Operational Status The refinery was in operation when it was first observed on photography in December 1961, and on all subsequent coverage through August 1971. Construction has continued throughout; this period. Figure 4 shows the chronology of construction since April 1963, the date of the first good-quality photography of the refinery. In August 1971, three processing units were under construction. Facilities and Equipment Table 1 lists the functional areas and the equipment and facilities in the refinery. All of the items listed are shown in Figure 3. Equipment in areas under construction is not listed in the table or shown in Figure 3. All measure- ments are rounded to the nearest half-meter. TOP SECRET RUFF Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 Q Next 1 Page(s) In Document Denied Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 Q Next 1 Page(s) In Document Denied Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 TOP SECRET RUFF Table 1. Equipment and Facilities at Gorkiy Petroleum Refinery Novo Gorkiy (Keyed to Figure 3) Area Functional Description Equipment and Facilities A Packing and Shipping 35 Miscellaneous buildings 1,Cvlindrical storaae tank, 3 Semiburied storage tanks (not measured) B Storage and Shipping 5 Loading racks 88 Miscellaneous buildings 51 Cylindrical storage tanks 10 33-meter-diameter 20 24-meter-diameter 3 Tank bases 20 Horizontal storage tanks 6 24-meter-long 14 individually roof covered 6 Semiburied storage tanks (not measured) 51 Semiburied reservoirs 1 Water storage/treatment basin Blending/Treating and Support 1 Unit with 1 pipe furnace 1 shipping building with 6 batch agitators/mixers 4 processing buildings 15 processing/storage tanks 1 support building 5 cylindrical storage tanks 4 1 1 Possible blending/treating unit with 8 processing buildings 2 shipping buildings 2 support buildings 8 cylindrical processing/storage tanks 3 horizontal processing/storage tanks 18 Support buildings (two with cranes) 4 Cylindrical storage tanks, 18 meters in diameter 9 Horizontal storage tanks, individually roof covered -7- TOP SECRET RUFF Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 TOP SECRET RUFF Area Functional Description Equipment and Facilities D Water Treatment.and Cooling 36 Miscellaneous buildings 29 Cooling towers 13 Cylindrical storage tanks 2 2 6-meter-diameter 3 Covered water reservoirs 14 Water storage/treatment basins E Storage and Shipping 1 Separately secured area with 2 truck-loading racks 7 buildings 12 cylindrical storage tanks 2 25X1 10 6-meter-diameter 1 semiburied storage tank (not measured) 10 Miscellaneous buildings (one with 2 horizontal tanks) 33 Cylindrical storage tanks 2 15-meter-diameter 12 25X1 17 q-mP+Pr-djamp+pr 2 25X1 24 Horizontal storaae tanks 4 25X1 17 15-meter-long 3 individually roof covered 1 Gasholder, 30 meters in diameter F Petrochemical Processing 1 Loading rack 16 Miscellaneous buildings (one with 5 horizontal tanks) 3 Cylindrical storage tanks 1 6-meter-diameter 2 3 Horizontal storage tan s .2 15-meter-long 1 6-meter-long 1 Semiburied storage tank (not measured) 1 Semiburied reservoir G Storage and Support 13 Miscellaneous buildings 32 Cylindrical storage tanks 4 18-meter-diameter 2 15-meter-diameter 10 25X1 6 9-meter-diameter 4 25X1 2 6-me er- iameter 3 25X1 15 Horizontal storage tanks 8 24-meter-long 3 6-meter-long 4 individually roof covered -8- TOP SECRET RUFF Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 TOP SECRET RUFF Area Functional Description Equipment and Facilities H Lubricating Oil Production (1) Deasphalting 3 Units, each with 6 columns 1 cluster of processing equipment 1 bank of heat exchangers/cooling coils/accumulators 1 pipe furnace 1 pump building 6 cylindrical storage tanks, 3 meters in diameter 3 horizontal storage tanks, 6 meters long (2) Solvent Extraction 5 Units, each with 8 columns 2 banks of heat exchangers/ cooling coils/accumulators 2 pipe furnaces 1 pump building 1 support building 3 cylindrical storage tanks (one unit has only one), 4 horizontal storage tanks, 9 meters long 1 Support building (3) Blending, Treating, 1 Blending and treating unit with Packing, and Shipping 1 building with 11 batch agitators/ mixers 2 pipe furnaces 2 processing buildings 2 support buildings 7 cylindrical storage tanks 2 (4) Unidentified Secondary 1 Unit with Processing 1 processing building 5 short columns 6 cylindrical processing/ storage t7k-c,-:,, 1 gasholder diameter (5) Probable Hydrotreating 1 Unit with 3 columns 1 bank of heat exchangers/ cooling coils/accumulators 1 pipe furnace 1 pump building 2 cylindrical storage tanks, 3 meters in diameter 2 horizontal storage tanks, 9 meters long (6) Dewaxing 3 Units, each with -9- TOP SECRET RUFF 1 solvent regeneration section 1 bank of heat exchangers/ cooling coils/accumulators 1 chiller building with attached crystallizer drums (drums roof covered in one unit) and attached cluster of processing equipment 1 filter building with 3 hoppers 1 control buildin 1 gasholder 25X1 25X1 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 TOP SECRET RUFF Area Functional Description Equipment and Facilities 1 Unit with 1 solvent regeneration section 1 bank of heat exchangers/cooling coils/accumulators 1 chiller building with attached crystallizer drums and attached cluster of processing equipment 1 filter building with 3 hoppers 1 control building 1 pump/processing building with 8 cylindrical and 3 horizontal processing/ storage tanks 1 gasholder, 25X1 (7) Clay Treatment 1 Unit with 4 columns 10 processing/treating tanks 2 pipe furnaces 1 processing building attached to clay receiving building by a conveyor 1 support building 3 Support buildings Secondary Processing (1) Dewaxing 1 Unit with 1 solvent regeneration section 1 bank of heat exchangers/cooling coils/accumulators 1 chiller building with attached crystallizer drums and attached cluster of processing equipment 1 filter building with 3 hoppers 1 processing building with 3 horizontal processing/storage tanks 1 horizontal processing/storage tank 2 support buildings 1 cylindrical storage tank, 9 meters in diameter 1 gasholder, 9 meters in diameter (2) Probable Synthetic 1 Unit with Fatty Acid Production 1 cluster of processing equipment 2 processing buildings 6 processing/storage tanks 1 shipping building with 2 processing/storage tanks 1 support building 3c d is t J Possible Hydrotreating 1 Unit with 9 columns 3 probable reactors 1 bank of heat exchangers/ cooling coils/accumulators 3 pipe furnaces 1 processing building with attached cluster of processing equipment 20 cylindrical storage tanks, 9 meters in diameter -10- TOP SECRET RUFF Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 TOP SECRET RUFF Functional Description Equipment and Facilities Desalting and Unidentified Secondary Processing (1) Desalting 3 Units, each with 1 cluster of processing equipment 1 processing building 1 bank of heat exchangers/ cooling coils/accumulators 1 horizontal processing/storage tank (one unit does not have a tank) 1 support building 6 Horizontal storage/processing tanks (2) Unidentified Secondary 1 Unit with Processing 3 columns 2 banks of heat exchangers/ cooling coils/accumulators (one on the roof of a building) 1 processing building 1 pipe furnace 1 cylindrical processing/ storage tank 7 Miscellaneous buildings 5 Cvlindrical storage tanks Crude Oil Distillation (1) Crude Oil Distillation 2 Units, each with 1 atmospheric column 1 vacuum column 8 other columns (4 are probably rerun columns) 2 banks of heat exchangers/ cooling coils/accumulators 2 pipe furnaces 2 pump/compressor buildings 1 treating building with 7 attached horizontal tanks and 2 cylindrical tanks (one unit has an additional tank and a support building) 2 cylindrical storage tanks, 2 Support buildings 25X1 (2) Crude Oil Distillation 2 Units, each with 1 atmospheric column 1 vacuum column 7 other columns (3 are probably rerun columns) 3 banks of heat exchangers/ cooling coils/accumulators 3 pipe furnaces 1 pipe furnace/heater 2 pump/compressor buildings 1 treating building with 7 attached horizontal tanks and 8 cylindrical tanks 1 desalting unit with 2 spheres, 3 horizontal tanks, 1 bank of heat exchangers, and 1 processing building 3 Support buildings -11- TOP SECRET RUFF Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 TOP SECRET RUFF Area Functional Description Equipment and Facilities Storage 20 Miscellaneous buildings (one with 4 associated cylindrical tanks and one 25X1 4 9 1 18-mortar-diamatar 3 processing/storage tanks) 177 Cylindrical storage tanks with 4 cylindrical and 3 horizontal 30 6-meter-diameter 5 3-meter-diameter 1 Semiburied storage tank 2 Covered water reservoirs 8 Tank bases 20 14 25X1 25X1 25X1 Possible Synthetic 1 Unit with Fatty Acid Production 4 processing buildings (two with associated cluster of process- ing equipment) 18 cylindrical processing/ storage tanks 5 support buildings 0 Thermal Cracking 2 Units, each with 2 reactors 1 fractionator 1 flash tower 3 banks of heat exchangers/ cooling coils/accumulators 2 pipe furnaces 1 pump building 1 vapor recovery section with 1 column 1 bank of heat exchangers/ cooling coils/accumulators 1 compressor building 2 cylindrical storage tanks, 25X1 4 horizontal storage tanks, 6 meters long 1 Unit with 2 reactors 1 f ract i onator 1 flash tower 2 banks of heat exchangers/ cooling coils/accumulators 2 pipe furnaces 1 pump building 1 vapor recovery section with 2 columns 1 bank of heat exchangers/ cooling coils/accumulators 1 compressor building (attached to pump building) 1 building with 2 cylindrical storage tanks 25X1 diameter and horizontal storage tanks 6 meters long 2 Support buildings -12- TOP SECRET RUFF Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 TOP SECRET RUFF Processing Unit Under Equipment not enumerated Construction Area Functional Description Equipment and Facilities Gas Purification and Cracking 1 Unit with 9 gas purification columns 9 other columns 3 clusters of processing equipment 2 pipe furnaces 2 processing buildings Sulfuric Acid and Unidentified Secondary Processing (1) Sulfuric Acid Equipment not enumerated (2) Unidentified Secondary 1 Unit with Processing 2 clusters of processing equipment 1 processing building 2 support buildings 2 cylindrical storage tanks, 21 meters in diameter 1 Unit with 4 short processing towers 1 processing building 3 support buildings 3 cylindrical storage tanks, 15 meters in diameter Storage and Water Cooling 2 Cooling towers 9 Miscellaneous buildings 27 Cylindrical storage tanks 4 24-meter-diameter 4 2 Semiburied storage tanks 2 Covered water reservoirs Possible Hydrorefining 1 Unit with 5 columns 2 banks of heat exchangers/ cooling coils/accumulators (one is on the roof of a building) 3 pipe furnaces 1 pump building 1 control building 1 support building 3 cylindrical storage tanks, 15 meters in diameter 2 Support buildings 5 Cylindrical storage tanks 4 12-meter-diameter 25X1 25X1 Secondary Processing (1) Catalytic Reforming- 1 Unit with Hydrotreating 5 reactors 3 columns 1 cluster of processing equipment 2 banks of heat exchangers/cooling coils/accumulators 1 large furnace 2 pump buildings -13- TOP SECRET RUFF Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 TOP SECRET RUFF Area Functional Description Equipment and Facilities 25X1 1 hydrotreating section with 4 columns 1 cluster of processing equipment 1 pump/compressor building 1 control building 3 cylindrical storage tanks, 3 meters in diameter (2) Probable Catalytic 1 Unit with Reforming 8 columns 3 clusters of processing equipment 2 banks of heat exchangers/cooling coils/accumulators 4 processing buildings (one with 4 horizontal tanks) 1 pipe furnace 1 pump building 1 control building Unidentified Secondary Processing (1) Unidentified Secondary 1 Unit with Processing 4 columns 2 clusters of processing equipment 1 bank of heat exchangers/ cooling coils/accumulators 2 processing buildings 2 cylindrical storage tanks, 6 meters in diameter 4 Support buildings 3 Cylindrical storage tanks, 12 meters in diameter (2) Unidentified Secondary 1 Unit with Processing 4 columns 2 clusters of processing equipment 1 bank of heat exchangers/ cooling coils/accumulators 1 processing building 2 pipe furnaces 1 cylindrical processing/ storage tank 2 horizontal processing/ storage tanks (3) Unidentified Secondary 1 Unit with Processing 1 reforming section (contains 7 reactors, 1 furnace, 1 processing building and 2 banks of heat exchangers/ cooling coils/accumulators) 14 columns 3 clusters of processing equipment 3 pump/compressor buildings 2 cylindrical processing/ storage tanks 1 horizontal processing/ storage tank -14- TOP SECRET RUFF Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 TOP SECRET RUFF functional Description Equipment and Facilities (4) Unidentified Secondary 1 Unit with Processing 3 columns 2 clusters of processing equipment 3 processing buildings 1 pump/compressor building 1 support building 2 cylindrical processing/ storage tanks 1 gasholder, 15 meters in diameter 1 semiburied reservoir W Storage 1 Pump building 18 Cylindrical storage tanks 12 15-meter-diameter 6 18 Horizontal storage tanks 1 21-meter-long 2 15-meter-long 15 individually roof covered Secondary Processing (1) Probable Catalytic 1 Unit with Reforming-Hydrotreating 4 4 2 1 1 reactors banks of heat exchangers/ cooling coils/accumulators pipe furnaces pump building hydrotreating section with 6 columns 1 cluster of processing equipment 1 bank of heat exchangers/ cooling coils/accumulators 2 processing buildings (one with 1 cylindrical and 6 horizontal tanks) 2 pipe furnaces 1 control building (2) Probable Catalytic 1 Unit with Reforming-Hydrotreating 4 2 reactors banks of heat exchangers/ cooling coils/accumulators 2 1 1 pipe furnaces pump building hydrotreating section with 10 columns 2 banks of heat exchangers/ cooling coils/accumulators 2 pump/compressor buildings 4 cylindrical processing/ storage tanks 8 horizontal processing/ (3) Unidentified Secondary storage tanks 1 Unit with Processing 8 columns 1 cluster of processing 5 equipment processing buildings 4 horizontal processing/ storage tanks 6 support buildinas 1 gasholder diameter Y Processing Unit Under Equipment not enumerated Construction Processing Unit Under Equipment not enumerated Construction -15- TOP SECRET RUFF Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 TOP SECRET RUFF Map 8th RTS. US Air Target Chart, Series 200, Sheet M0155-21HL, 4th edition, May 1970, Scale 1:200,00 0 (SECRET 1. 7053rd AISS. AIIR 6328-57 New Gor'kiy Oil Refinery, 14 August 1957, (CRS Plant Folder No. 6205931) (UNCLASSIFIED) 2. 7000th ASW. AIIR 6801-58 First Unit of the Novo-Gor'kovskiy Refinery in Kstovo Started Production, 22 September 1965, (CRS Plant Folder No. 6205931) (UNCLASSIFIED) Requirement COMIREX N06 Support Number 422974 -16- TOP SECRET RUFF 25X1 25X1 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7 Top Secret Top Secret Approved For Release 2008/06/18: CIA-RDP79T00909A000500010031-7