RYAZAN PETROLEUM REFINERY RYAZAN, USSR

Document Type: 
Document Number (FOIA) /ESDN (CREST): 
CIA-RDP79T00909A000500010036-2
Release Decision: 
RIPPUB
Original Classification: 
T
Document Page Count: 
17
Document Creation Date: 
December 28, 2016
Document Release Date: 
June 18, 2008
Sequence Number: 
36
Case Number: 
Publication Date: 
December 1, 1971
Content Type: 
REPORT
File: 
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PDF icon CIA-RDP79T00909A000500010036-2.pdf599.45 KB
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Approved For Release 2008/06/18: CIA-RDP79T00909A000500010036-2 Top Secret Industrial Facilities (Non-Military) DIRECTORATE OF INTELLIGENCE Basic Imageiy Interpretation Report Ryazan Petroleum Refinery .. Ryazan, USSR 25X1 Top Secret O /7') 25X1 DATE DECEMBER 1971 coPY117 PAGES 15 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010036-2 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010036-2 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010036-2 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010036-2 TOP SECRET RUFF CENTRAL INTELLIGENCE AGENCY Directorate of Intelligence Imagery Analysis Service Ryazan Petroleum Refinery RCS - UTM COORDINATES GEOGRAPHIC COORDINATES 37UEA468483 54-34-02N 39-44-39E MAP REFERENCE 15th RTS. USATC, Series 200, Sheet M0166-6HL, 4th ed, Sep 69, Scale 1:200,000 (SECRET Ryazan Petroleum Refinery is one of the ten largest Soviet refineries with respect to charge capacity. The major production facilities present at the refinery include crude oil distillation units, thermal and catalytic cracking units, a catalytic reforming-hydrotreating unit, catalytic reforming units, a. possible hydrorefining unit, probable hydrotreating units, and a gas fractionation unit. Other facilities include a dewaxing unit, a probable deasphalting unit, a probable solvent extraction unit, and a sulfuric acid plant. Two secondary process- ing units were under construction in May 1971, the date of the latest photography used in this report. The main products of the refinery are straight-run, cracked, reformed, and blended gasolines. Other products include kerosene, diesel and fuel oils, waxes, petrochemical feedstocks, sulfuric acid, and probably lubricating oils and asphaltic materials. 25X1 In May 1962, the date of the earliest photography used in this report, the refinery appeared operational, but no indicators of operation were observed. It has been observed operating on all subsequent coverage from September 1963 through May 1971. This report includes a detailed line drawing, a photograph of the refinery, a listing of facilities with measurements of storage tanks, and a discussion of the status of facilities. TOP SECRET RUFF Approved For Release 2008/06/18: CIA-RDP79T00909A000500010036-2 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010036-2 TOP SECRET RUFF TOP SECRET RUFF Approved For Release 2008/06/18: CIA-RDP79T00909A000500010036-2 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010036-2 25X1 TOP SECRET RUFF Ryazan Petroleum Refinery is located on the southern outskirts of Ryazan (see Figure 1). It reportedly began operating in 1962. 1/ The refinery is served by a spur from the main rai! line between Ryazan and Michurinsk. Crude oil to charge the refinery comes via pipeline from the Volga-Urals production region. 2/ Electric power and steam for the refinery are produced llocated Ryazan Heat and Thermal Power Plant Novoryazan TETS 25X1 The refinery area measures approximately 10,500 by 5,000 feet and occupies about 1,230 acres (see Figures 2 and 3). It is partially secured by a wall. Operational Functions This refinery is one of the ten largest Soviet refineries with respect to charge capacity. The major refining units presently in operation include crude oil distillation units, thermal and catalytic cracking units, a catalytic reforming-hydrotreating unit, a catalytic reforming unit, two probable catalytic reforming units, a possible hydrorefining unit, two probable and one possible hydrotreating units, and a gas fractionation unit. Other facilities include a dewaxing unit, a probable deasphalting unit, a probable solvent extraction unit,.and a sulfuric acid plant. Based on the identification of processing units, the main products of the refinery are straight-run, cracked, reformed, and blended gasolines in a wide range of octane ratings. Other products include kerosene, desulfurized diesel and fuel oils, waxes, petrochemical feedstocks, sulfuric acid, and probably lubricating oils and asphaltic materials. Construction and Operational Status Construction has been observed at the refinery on all coverage since May 1962, the date of the earliest photography used in this report. Most of the major units were complete by mid-1968. On the latest coverage in May 1971 a dewaxing unit and an unidentified secondary processing unit were under construction. The refinery appeared capable of operation in May 1962, but no indicators of operation were observed. It has been observed in operation on all coverage from September 1963 through May 1971. Figure 4 shows the construction chronology for the individual areas and major units. Facilities and Equipment Table 1 lists the functional areas, facilities, and equipment within the refinery. Measurements are given to the nearest half-meter. -3- TOP SECRET RUFF Approved For Release 2008/06/18: CIA-RDP79T00909A000500010036-2 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010036-2 Iq Next 1 Page(s) In Document Denied Approved For Release 2008/06/18: CIA-RDP79T00909A000500010036-2 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010036-2 A STORAGE B SHIPPING AND WATER STORAGE C CRUDE OIL AND PRODUCTS STORAGE D PRODUCTS SHIPPING AND STORAGE E WATER COOLING AND TREATMENT j l F BLENDING AND TREATING SHIPPING AND STORAGE C G WASTE GAS DISPOSAL H PROBABLE HYDROTREATING U/I SECONDARY PROCESSING I DEWAXING li I DEWAXING U/C J PROBABLE DEASPHALTING PROBABLE SOLVENT EXTRACTION K1 CRUDE OIL DISTILLATION CRUDE OIL DISTILLATION DESALTING K2 CRUDE OIL DISTILLATION CRUDE OIL DISTILLATION K3 CRUDE OIL DISTILLATION L1 THERMAL CRACKING THERMAL CRACKING L2 CATALYTIC CRACKING POSSIBLE HYDROREFINING M CATALYTIC REFORMING-HYDROTREATING CATALYTIC REFORMING POSSIBLE HYDROTREATING N PROBABLE GAS PROCESSING U/I SECONDARY PROCESSING 0 GAS FRACTIONATION U/I SECONDARY PROCESSING U/I SECONDARY PROCESSING U/C P PROBABLE CATALYTIC REFORMING Q U/I SECONDARY PROCESSING R SULFURIC ACID PLANT S WATER TREATING AND COOLING T PROBABLE HYDROTREATING - U SUPPORT P q LEGEND UNDER CONSTRUCTION COMPLETE N rn 70 rn 70 T1 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010036-2 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010036-2 TOP SECRET RUFF Table 1. Equipment and Facilities at the Ryazan Petroleum Refinery (Keyed to Figure 3) Area Functional Description Equipment and Facilities Storage 1 Support building 1 Building U/C 16 Cylindrical storage tanks 11 45-meter-diameter 5 33-meter-diameter Shipping and Water Storage 1 Pump building 5 Loading racks 6 Cylindrical storage tanks 2 4 5 Water storage reservoirs Crude Oil and Products Storage 7 Pump buildings 12 Support buildings 41 Semiburied reservoirs 20 Cylindrical storage tanks 10 21-meter-diameter 7 3 D Products Shipping and Storage 3 Pump buildings 1 Shipping building 1 Loading rack 7 Support buildings 74 Cylindrical storage 1 9 18 6 4 14 2 14 6 26 Horizontal storage 8 15-meter-long 18 E Water Cooling and Treatment 2 Pump buildings 2 Support buildings 21 Cooling towers 9 with 5 cells each 12 with 3 cells each 15 Support buildings 14 Water treatment basins 2 Water reservoirs -7- TOP SECRET RUFF Approved For Release 2008/06/18: CIA-RDP79T00909A000500010036-2 25X1 25X1 25X1 25X1 25X1 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010036-2 TOP SECRET RUFF Area Functional Description Equipment and Facilities Blending, Treating, Shipping, 1 Blending/treating unit with and Storage 5 blending/treating tanks 1 pump building 2 shipping 2 support 1 crane buildings buildings 1 Possible treating/separa- t ion unit with 2 clusters of process- ing equipment 11 possible horizontal separators 2 pump buildings 1 shipping building 2 support buildings 13 cylindrical storage tanks 1 7 3 6 -meter-diameter 4 2 2 8 45 P L S S C ump build oading ra hipping b upport bu ylindrica ings cks uildings ildings l tanks 12 25X1 6 9-met er-diameter 12 25X1 2 6-met er-diameter 2 25X1 11 3-met er-diameter 5 Horizontal storage tanks, 15 meters long G Waste Gas Disposal 2 Buildings 1 Gasholder, -8- TOP SECRET RUFF Probable Hydrotreating and 1 Probable hydrotreating Unidentified Secondary unit with Processing 3 possible reactors 9 columns 1 bank of heat exchangers/ cooling coils/accumulators 3 pipe furnaces 1 pump building 1 Unidentified secondary processing unit with 1 cluster of processing equipment 1 pipe furnace 1 pump/compressor building 4 horizontal tanks/ accumulators (not measured) 5 Support buildings 1 Building under construction 62 Cylindrical storage tanks 7 9-meter-diameter 39 25X1 16 6-meter-diameter Approved For Release 2008/06/18: CIA-RDP79T00909A000500010036-2 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010036-2 TOP 'SECRET RUFF 25X1 Functional Description Equipment and Facilities Dewaxing Probable Deasphalting and Probable Solvent Extraction 1 Unit with 2 solvent regeneration sections, each with 4 columns 2 chiller buildings, each with 4 crystal- lizer drums and attached bank of processing equip- ment 1 filter building with 4 hoppers 1 pump/processing building 1 control house 2 horizontal storage tanks (not measured) 1 gasholder,F25X1 in diameter 4 Support buildings 1 Dewaxing unit under construction 1 Probable deasphalting unit with 8 columns 1 pipe furnace 2 processing buildings, each with heaters/ horizontal tanks on the roof 2 pump buildings 2 probable propane storage tanks (not measured) 1 Probable solvent extrac- tion unit with 7 columns 1 bank of cooling coils/heat exchangers/ accumulators 4 pipe furnaces 1 pump building 2 cylindrical solvent storage tanks 3 horizontal solvent storage tanks 3 Support buildings 39 Cylindrical [.cc 12 25X1 14 13 6-meter-diameter K Crude Oil Distillation 2 Units, each with (1) Crude Oil Distillation 1 atmospheric column 1 vacuum column 5 stabilizer/stripper columns 3 rerun columns 1 bank of heat exchangers/cooling coils/accumulators 2 pipe furnaces 3 heaters 1 treatment building with 7 settling tanks/accumulators 1 processing building 1 pump building 1 control house 4 cylindrical tanks (not measured) -9- 25X1 TOP SECRET RUFF Approved For Release 2008/06/18: CIA-RDP79T00909A000500010036-2 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010036-2 TOP SECRET RUFF Area Functional Description -10- TOP SECRET RUFF Equipment and Facilities 25X1;1 1 Desalting unit with 2 spherical desalting drums 1 bank of process- ing equipment 1 pump building 6 horizontal storage tanks, 15 meters long 1 Unit with 1 atmospheric column 2 vacuum columns 8 other columns 5 banks of heat exchangers/ cooling coils/ accumulators 2 pipe furnaces 1 processing building with 4 heaters on the roof 1 treatment building with 4 attached accumulators/ settling tanks 2 buildings, each with 4 horizontal tanks on the roof 1 pump building 1 support building 4 cylindrical tanks (not measured) 1 Desalting unit with 3.spherical desalting drums 1 support building 2 horizontal storage tanks, 12 meters long 1 Unit with 1 atmospheric column 2 vacuum columns 4 other columns 3 banks of heat exchangers/cooling coils/accumulators 2 pipe furnaces 1 processing building with 4 heaters on the roof 1 treatment building with 5 attached accumulators/ settling tanks 1 probable process- ing building 2 pump buildings 2 cylindrical tanks (not measured) 1 Desalting unit with 3 spherical desalt- ing drums 1 support building 1 horizontal storage tank, 12 meters long Approved For Release 2008/06/18: CIA-RDP79T00909A000500010036-2 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010036-2 TOP SECRET RUFF Area Functional Description Equipment and Facilities (3) Crude Oil Distillation Cracking (1) Thermal Cracking 5 Support buildings 25 Cylindrical storage tanks 2 25X1 17 6 12-meter-diameter 1 Unit with 1 atmospheric column 1 vacuum column 6 other columns 1 bank of processing equipment 2 banks of accumu- lators/settling tanks 1 bank of heat exchangers/cooling coils/accumulators 2 pipe furnaces 1 possible process- ing building 2 pump buildings 6 Support buildings 12 Cylindrical tanks, 25X1 in diameter 2 Units, each with 4 columns (including 1 reactor column, 1 fractionating column and 1 flash chamber) 1 vapor recovery section with 4 columns 1 bank of cooling coils/heat exchangers/ accumulators 2 pipe furnaces 1 pump building 2 pump/processing buildings 2 Support buildings 14 Cylindrical storage tanks 8 25X1 (2) Catalytic Cracking 1 Fluid-bed catalytic cracking unit with 1 reactor 1 regenerator 1 fractionating column 1 cluster of processing equipment 1 vapor recovery section with 4 columns and 1 building 1 pipe furnace 3 processing buildings 3 pump buildings 1 control house -11- TOP SECRET RUFF Approved For Release 2008/06/18: CIA-RDP79T00909A000500010036-2 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010036-2 TOP SECRET RUFF Area Functional Description Equipment and Facilities 1 support building 6 cylindrical storage tanks (not measured) 1 'Possible hydrorefining unit with 3 columns 2 pipe furnaces 1 processing building with a bank of horizontal tanks on the roof Catalytic Reforming-Hydrotreating 1 Unit with 1 Catalytic reforming unit with 4 probable reactors 4 columns 1 bank of process- ing equipment 2 banks of cooling coils/heat exchangers/ accumulators 1 pipe furnace 2 pump buildings in diameter 1 catalytic reform- ing section with 5 reactors 3 columns 1 bank of process- ing equipment 1 bank of cooling coils/heat exchangers 1 pipe furnace 1 possible pre- heater/ precipitator 1 pump building 1 probable hydro- treating section with 4 columns 1 bank of process- ing equipment 1 bank of cooling coils/heat exchangers 2 pipe furnaces 1 possible pre- heater/precipi- tator 1 pump building 2 cylindrical storage tanks (not measured) 1 Pump building 4 Cylind tanks, 25X1 TOP SECRET RUFF Approved For Release 2008/06/18: CIA-RDP79T00909A000500010036-2 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010036-2 TOP SECRET RUFF Area Functional Description Equipment and Facilities M (Copt) 1 Possible hydrotreating unit with 2 columns 2 banks of cooling coils/heat exchang- ers/accumulators 2 pipe furnaces 1 pump building 6 Cylindrical storage tanks, 25X1 diameter Probable Gas Processing and 1 Probable gas processing Unidentified Secondary Processing unit with 6 columns 2 compressor buildings 1 support building 11 oaqhnldp-~ 25X1 LDAI 1 Unidentified secondary processing unit with 6 columns 1 bank of cooling coils/heat exchangers/ accumulators 1 pipe furnace 4 pump buildings 1 support building 2 storage tanks Not measured) 4 Cylindrical storage tanks, 25X1 25X1 Gas Fractionation and Unidentified 1 Gas fractionating Secondary Processing unit with 10 columns 1 bank of cooling coils/heat exchangers/ accumulators 3 processing buildings, each with a bank of horizontal tanks on the roof 1 pump building 1 Unidentified secondary processing unit with 4 columns 1 bank of cooling coils/heat exchangers/ accumulators 2 processing buildings 2 pump buildings 1 support building 3 Support buildings 20 Horizontal storage tanks 10 21-meter-I once 10 1 Unidentified secondary processing unit under construction -13- TOP SECRET RUFF Approved For Release 2008/06/18: CIA-RDP79T00909A000500010036-2 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010036-2 TOP SECRET RUFF Area Functional Description Equipment and Facilities P Probable Catalytic Reforming 1 Probable catalytic reforming unit with 4 probable reactors 4 columns 1 bank of processing equipment 2 banks of cooling coils/heat exchang- ers/accumulators 4 pipe furnaces 1 processing build- ing with 4 attached accumulators/ settling tanks 2 pump buildings 4 cylindrical storage tanks, 15 meters in diameter Unidentified Secondary Processing 1 Unit with 11 columns 1 bank of probable reactors 2 banks of cooling coils/heat exchang- ers/accumulators 1 pipe furnace 4 pump/processing buildings 2 cylindrical storage tanks (not measured) 4 horizontal tanks (not measured) 9 Cylindrical storage tanks 2 15-meter-diameter 3 25X1 4 R Sulfuric Acid Plant Shown on Figure 3 but no detailed listing of equipment given. Water Treatment and Cooling 2 Pump buildings 7 Cooling towers 5 with 3 cells 2 with 2 cells 4 Water basins T Probable Hydrotreating 1 Unit with 10 columns 1 bank of process- ing equipment 4 furnaces 2 pump buildings 6 Cylindrical storage tanks, 15 meters in diameter Support TOP SECRET RUFF Approved For Release 2008/06/18: CIA-RDP79T00909A000500010036-2 9 Administration buildings 7 Support buildings 2 Semiburied tanks Approved For Release 2008/06/18: CIA-RDP79T00909A000500010036-2 TOP SECRET RUFF Map 15th RTS. US Air Target Chart, Series 200, Sheet 1. Moscow News (English Edition), Union of Soviet Societies for Friendship and Cultural Relations with Foreign Countries, p. 1, 1 December 1962 (UNCLASSIFIED) 2. International Petroleum Encyclopedia, pp. 94-95, 1969 edition, The Petroleum Publishing Co., Tulsa, Oklahoma (UNCLASSIFIED) Requirement COMIREX N06 Support Number 422968 -15- TOP SECRET RUFF 25X1 25X1 25X1 25X1 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010036-2 Approved For Release 2008/06/18: CIA-RDP79T00909A000500010036-2 Top Secret Top Secret Approved For Release 2008/06/18: CIA-RDP79T00909A000500010036-2