TABLE OF CONTENTS FOR NONMETALLIC MATERIALS, THEIR PROCESSING AND APPLICATION

• Document Type: CREST
• Collection: General CIA Records
• Document Number (FOIA) /ESDN (CREST): CIA-RDP80-00809A000600340124-6
• Release Decision: RIPPUB
• Original Classification: C
• Document Page Count: 14
• Document Creation Date: December 22, 2016
• Document Release Date: August 16, 2011
• Sequence Number: 124
• Publication Date: September 1, 1950
• Content Type: REPORT

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TABLE OF CONTENTS FOR
"ftONN>ETALLIC MATERIALS THEIR PROCESSING AND APPLICATION"
N. V. Andreyev, V. G. Kalyuzhnyy,
A. S. Konstantinbv,?M. P~:tivshitsy
F. M. Manzhos,?Ye. I. Savkov, P.?P. ugpagskiy,
A. Ya. Feygina, V.-V. Chebo`..arevskiy,
1. Yu. Sheydeman.
CENTRAL. INTELLIGENCE AGENCY
INFORMATION FROM
EIGN DOCUMENTS OR-RADIO BROADCASTS
REPORT
CD NO.
COUNTRY
FOR
Th SR.
DATE OF
INFORMA
TION
1949
SUBJECT
Scientific - Aeronautics, engineering
DATE DIST. I
Sep : 1950
HOW
PUBLISHED
WHERE
Book
NO. OF PAGES
14
PUBLISHED
Moscow
DATE
PUBLISHED 1949
LANGUAGE Russian
SUPPLEMENT T
REPORT NO.
O
--
Or TMI OLRNO .TATNN 7010u i......... -. -.
0. ^. C.. !l AND .4M NUNOp, 17/ TNLUpn10^ ON 7111 NOIYTIOI
0. CONTN07.:N An r.^NIN TO * 1 VNNNTN^NRNO PINION l0 n0?
.101760 O7 LAW. NIP000OrnON 00 Tru "NO I. -IONINITNO.
THIS IS. UNEVALUATED INFORMATION
SOURCE ftemetallicheski ematerial ikh obrabotka i rimenei e, Oborogiz
LC, No TL 9 ?.K 3 .
Introduction
Chapter 1.
I.. General information
II. Structure of wood
A. Macrostructure
1:. Basic sections
2: ? Pith
3:. Bark
This book is accepted as a textbook for aviation institutes.
TABLE OF CONTENTS
Part 1. Wood materials, their processing and Ppplication
CLASSIFICATION. CONFIDENTIAL
STATE
ARMY
- N11W
PIR
uUmIUGA,II Irtil. 1
ourtil JAI.
VqFIVER1
CLASSIFICATION cONFIDENTIAL
MSRB
FBI
DISTRIBUTION
Page
7
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4. Cambium
5. Wood, core, sapwood
6. Annual rings
7. Cones of growth, tapering
8. Early and late wood
9. Location of vessels
10. pitch passages
11. Pith rays
12. Pith recurrences
B. Micrcatructure
1. Cell
2. Classification of cells
III, Defects of wood
1. Knots
2. Cracks
3. Mycologic affections
4. Damages by insects
5. Abnormal structures of wood
6. Abnormal shapes
7. Wounds
8. Abnormal deposits
IV. Physical properties
1. Moisture
2. Shrinkage on drying and swelling
3. Warping
4. Internal stresses and cracking
5. Weight
6. Electrical conductivity
7. Color
8. Sound
9. Odor
12
12
13
14
14
15
16
16
17
31
32
33
35
36
36
36
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1a1311d~ di~'Ld ~'1c1~.
V.
Mechanical properties
38
1.
2.
3.
4.
5.
6.
7.
Compression
Shear
Tension
Static bending
Torsion
Split
Holding of nails and screws
Hardness
39
40
41
42
43
43
44
9. W
lo. I
11. V
12. M
13. N
14.
earability
mpact strength
ibration loads
odulus of elasticity
umerical values of mechanical properties
Relation between mechanical properties of wood
44
44
45
45
45
49
VI.
Factors affecting mechanical properties of wood
50
1. Volumetric weight
51
2.
Content of summer wood
~.,
52
3
Number of annular rings
.
52
4.
Moisture of wood
55
5
Direction of fiber
.
55
6
Location of wood in a trunk
.
56
7
Testing methods
.
56
8
Temperature
.
56
9
Impregnation of wood
.
57
10.
Knots
57
11
Cracks
.
57
12
Mycologic damages of wood
.
58
13
pitchiness and tapping of wood
.
58
14.
Time of felling
CONFIOVIIIIAL
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1 VII. Acceptance and design coefficients and designation
of wood varieties
58
1. Acceptance coefficients
61
2. Calculation coefficients
3. Specific strength and designation of wood
64
VIII. Lumbering, assortment and acceptance of wood materials
65
IX. Protective measures for wood
71
1. protection against moistening and rotting
73
2. Protection of wood against fire
4
7
x. Veneer and plywood
80
XI. Delta-wood and balinite
Chapter 2. Drying and storage of wood 86
I.
II.
III.
Moisture of wood and necessity for drying
Drying factors and their significance
Storage and air drying
87
88
1.
2.
3.
Construction of storehouse
Piling
Receiving and inspection of materials
90
92
IV.
Chamber drying
93
1.
Classification of drying chambers
4
9
2
Types of chambers in use
.
6
96
3.
Equipment of the VIAM chamber
9
4.
Control-measuring instruments .
101
5.
Piling
102
6.
Drying process
106
7.
Control of air and material conditions
110
8.
Drying periods
110
9.
Organization of the drying shop
V. Storage of wood materials
1. Storage of dry wood
4
11
2. Storage of plywood and veneer
iAL
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. VI. Air conditioning
Chapter 3. Processing of wood materials by cutting
Theoretical fundamentals of wood cutting
1. Method of mechanical processing of wood
119
II. Geometry of the cutter and ship
119
III. Elementary cutting of wood
121
1. Face cutting
123
2. Longitudinal cutting
125
3. Transverse cutting
126
4. Numerical values of specific resistance to cutting
5. Effect of angular elements of a cutter on the cut-
ting process
6. Sharpness of a cutter and its effect on the ^utti.ng
process
127
128
IV. quality of cutting
V. Cutting with cutter blades smaller than the width of
work-piece
129
Wood-wording machines, tools and working processes
132
1.
Sawing
134
1.
tescription of the sawing process
137
2.
Circular saws
139
3.
Circular sawing machines
148
4.
Band saws
149
5.
Band sawing machines
151
6.
Scroll saws
II.
Milling and planing with rotating cutters
1- Characteristic of the milling process
2. Planing tools
3. Planing machines
4. Milling tools
5. Milling machine-,
CONFIDE T L4L
152
155
157
162
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CONFIOTItL
III. Drilling
169
IV. Turning
170
V. Grinding
Manual wood-working tools and devices
1.72
I. Manual tools for cutting
1. Sawing tools
174
2. Cross cutting hand tools
175
3. Manual planing tools
175
4. Hand drills
177k
1
5. Slotting tools
177
6. Manual tools for surface finishing
II. Mechanized hand tools
178
1. Electric handsaws
180
2. Electric planes
180
3. Electric drills
181
4. Electric grinder
181
5. Mechanized hand tools with flexible transmission
182
6. Pneumatic hand tools
183
.III. :Measuring instruments
183
IV. '
Marking tools
183
184
v. :'Tools for metal joints
2.% 1Profilitg master form for machining curUill:ni6i
:..Varying slope
l.- Profiling master form for ulaning surfaces with
of aircraft parts
Characteristic and classification of devices
1. Devices for sawing
1. Mitre box
2. Guide ru.!? with rest
3. Device for cutting miters
II-. Detiices f.5r 'rlar. t ng
Chapter 4. Devices for cutting wood materials in the manufacture
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3.
Master form for sloping with grain on the
190
horizontal planer
190
4.
Master form for chamfering
5.
Master form for sloping curvilinear workpieces
191
III. Devices for milling
1. Devices for milling along the rest ring
2. Devices for milling along the rest rule
IV. Devices for drilling
1. Portable jigs for drilling wing spars
2. Stationary jig for drilling wing spars
Chapter 5. Technology of joining wood materials
I. General characteristic of joints
II. Glued joints of wood materials
III. Materials u^ed for gluing, and their preparation
1. Quality of .Joints with various glues 210
2. Quality of material to be gluen and preparing
the surface for gluing
3. Preparing the glut solution
V. Process of gluing
1. Holding before joining
2. Pressing
3.. Pressing with heating
4. Holding of glued parts before machining
V.
Equipment for pressing
i.
Pneumatic and hydraulic presses
224
226
2.
Screw presses
227
3.
Presses with wedge clamping
227
4.
Portable clamps
229
5.
Pressing with nails
vi. quality control of the gluing process
1. Forms of control
2. Defects of gluing
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C~~~~IDc~~1~+1.
VII. Safety technique in gluing
VIII. Nails and wood screw Joints
1. Nail joints
2. Wood screw joints
IX. Bolt and rivet Joints
1. Bolt Joints
2. Riveting
Chapter 6. Bending parts made of wood materials
I. Wood bending
1. Material and its preparation
2. Method of cold bending
3. Method of hot bending
II. Bending of plywood
1. Banding of plywood to cold state
2. Pending of wood with boiling
III. Bending of delta-wood
Bibliography for chapters 1-6.
Part 2. Plastic, gluing, paper, textile, lacquer-paint and
rubber materials, their processing and application
page
231
231
232
233
236
237
239
242
243
244
Chapter 7. Plastic materials
249
I.
Definition of plastic materials
250
II.
Fundamental properties of plnscics
251
III.
Composition and classification of plastics
252
1.
Binding agents
267
2.
Fillers
271
3.
Plasticizers
271
4.
Dyes
IV. Technology of plastic products
1. Technology of cast plastic products
2. Preparation of materials for presding
3. Shaping of products
271
272
274
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Pegg
275
5.
Technology of pressed plastic products
278
6.
Technology of manufacturing plastic products with
pressure casting
280
7.
Technology of extruding plastic products
281
8.
Technology of manufacturing pipes of laminar plastics
282
9.
Technology of manufacturing products made of ether-
cellulose plastics
282
10.
Shrinkage and fluidity of plastics
283
11.
Defects of plastic products
283
V.
Physicomachanical properties of plastiics
28h
VI.
Classification of plastics and their application in
airplane construction
287
1.
Pa.astics of high strength
288
2.
Low-strength plastics
300
Chapter 8.
Gluing materials
I.
General definition of gluing materials
313
II.
Aircraft glues, their technology and application
1.
Albumin glues
313
2.
Rosin glues
315
3.
Carbinol glues
318
Chapter
9.
Working the plaL:~,ic materials in airplane construc-
tion
I.
Technological characteristic of plastics, equipment and
tools for their processing
320
II.
Mechanical working of textolite and "getinaks"
321
1. Cutting of textolite and "getinaks"
322
2. Pressure bending and pressure drawing
325
Joining of textolite and "getinaks"
III.
IV.
Working of glass-textolite
Working of plexiglass
1.
Markiz.g
329
2.
Cutting
329
3.
Shaping
333
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CONFIDENTIAL
4. Gluing
5. Fi fishing
V. Working of celluloid
Page
341
342
1. Cutting 342
2. Shaping 343
3. Gluing 343
Chapter 10.
I. Basic information on paper and rev materials for its
fabrication
II. Manufacture of paper and cardboard 3k5
III. Paper materials used in airplane construction
1. Fiber 346
2. Long-fiber double-layer aviation paper 348
3. Packing cardboard 348
4. Cast paper materials 348
IV. Properties of paper materials and methods for their 349
determination
Chapter 11. Working of paper materials
I. Mechanical working of fiber
1. Cutting
2. Shaping
3. Gluing
4. Joining with rivets
5. Painting
II. Technology cf working cast paper products
0
352
352
353
354
354
354
1. Cutting
2. Gluing 354
3. Painting 354
Chapter 12. Textile materials
1. General properties of textile materials
1. Raw materials 356
2. Cotton 359
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co~FrD i~~iM.
3.. Flax
4:. Wool.
5.. Asbestos
6.. Glass fiber
7,. ?apron
Page
360.
360
360
361
361
II. F?mdamentals of manufacturing textile products and their
principal properties
1. Felt
2. Yarn
3. Tvisted products
4. Cloth
5. Leather-substitutes
III. Standardization of textile materials and rules for their
acceptance
IV. Textile materials in airplane construction
1. Materials for outer covering
2. Hept-insulating and soundproofing materials
3. Case cloth and fabric
4. Cloth r protecting the wood covering of airplanes
Chapter 13. Technology of application of aviation textile
materials
1. Sto.age of textile materials
II. Cutting out of fabric
III. Machine and hand stitching
1. Sear3 of covering panels
2. Hand stitching
IV. Covering the wings, fuselage and empennage with fabrics
1. p,,eparation of framework and ribs with
P e with
n
362
362
364
364
369
371
378
383
384-
389
389
-.g 394
2. Covering the frames of wings and empen
fabrics
3. Significance of preliminary tension of fabric 395
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V. Methods of fastening the fabric cover to ribs.
1.
General information
396
'2.
Methods of fastening
396
3.
Stitching the panels along the edges of framework
402
4.
Control of cover fastening
402
VI. Application of heat-insulating and soundproofing textile
materials
1.
General information
403
2.
Technological features of application of heat-
6
Chapter 14.
and soundproofing textile materials
insulating
Varnish-paint materials
40
I. Varnish-paint materials
1. oil varnishes
409
2. Oil-varnish base materials, enamels and fillers
414
II. Ether-cellulose materials
418
III. Perchlorvinyl materials
422
IV. Thinners, removers and polishing pastes
424
V. Aviation varnish-paint materials
425
VI. Basic properties of varnish-paint material- and coatings
and methodsfor their determination
1. Basic properties of varnish-paint materials
428
2. Basic properties of films of varnish-paint coatings
430
Chapter 15. Technology of varnish-paint coatings
1.
Methods of applying varnish-paint materials and paint
equipment
434.
1.
Brush painting
435
2.
Spray painting
435
3.
Dip painting
436
4.
Tools for hand work
5.
Equipment for mechanized painting
438
442
6.
Grinding-polishing devices
II.
Equipment of paint shops
444
2.
Conveyors and layout of the shop
Ventilation and spraying chambers
446
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CONFIDENTIAL
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3.
Devices for artificial drying
446
4.
Painting baths
448
Paint-mixing rooms
450
6.
Safety measures and labor protections
450
III.
Technology of airplane painting
452
1.
Painting c' wood airplanes
452
2.
Painting of fabric coverings
464
3.' Painting of metal airplanes
468
4. Technological process of tainting airplanes of mixed
construction
Chapter 16. Rubber materials and products, their manufacture
and application
I. Fundamental information rubber and its components
1.
General information on rubber
476
2.
Natural rubber
477
Synthetic rubber
478
4.
Ingredients of rubber mixtures
479
II.
Manufacture of rubber mixtures, semifinished products,
cements and methods of manufacturing rubber goods
1.
Preparation of rubber mixtures
481
484
2.
Calendering
,
3.
Extrusion and pressing
484
4.
Preparation of rubber cements
485
486
5.
Spreading
6.
Rubber articles constructed by hand
487
488
7.
Shaped rubber goods
8.
Pressure casting of rubber goods
489
Vulcanization of rubber goods.
III. Basic properties of rubber and methods for their
determination
IV. Rubber materials and products used in airplane con-
struction
499
50b
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OOMMIA.11At
Page
3.
Sealing putties and pastes
500
1+.
Sponge rubber
501
5.
Pressed shapes and seals
501
6.
Shaped rubber parts
5o6
7.
Shaped rubber-metal parts
507
8.
Shock-absorbing cord
509
9.
Rubber hoses
510
511
10.
De-icers
11.
Hard rubber goods
513
12.
Aircraft pneumatic tires
515
V.
Protection of rigid fuel tanks and soft tanks
1.
Protectors
519
520
2.
Soft fuel tanks
Technology of protecting rigid tanks and manufacture
521
of soft tanke
VI.
Application of rubber for pressing parts
523
VII.
Storage of rubber materials and products
525
527
Literature
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