THE EAST GERMAN LOWA STEAM-DRIVEN PRIME MOVER DW 65

Document Type: 
Collection: 
Document Number (FOIA) /ESDN (CREST): 
CIA-RDP80-00809A000700060300-0
Release Decision: 
RIPPUB
Original Classification: 
C
Document Page Count: 
7
Document Creation Date: 
December 22, 2016
Document Release Date: 
October 6, 2011
Sequence Number: 
300
Case Number: 
Publication Date: 
May 14, 1952
Content Type: 
REPORT
File: 
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PDF icon CIA-RDP80-00809A000700060300-0.pdf242.76 KB
Body: 
Sanitized Copy Approved for Release 2011/10/06: CIA-RDP80-00809A000700060300-0 CLASSIFICATION CONFIDENTIAL ' CENTRALSINTELLIGff8 AGENCY REPORT INFORMATION FROM FOREIGN DOCUMENTS OR RADIO BROADCASTS CD NO. COUNTRY ? GDR DATE OF SUBJECT Scientific - Engineering, vehicular engines INFORMATION 1951 Transportation - Road HOW PUBLISHED Monthly periodical WHERE DATE LANGUAGE German Txu oocu~cxr CCITxnU uroxx~nox urcrnx~ Till NATIONAL oxmu or TEl EDITED SMTU ~ITx1x TN[ x4xlxl or IIM0001 OCT Du Y. I C.. rl no EL AM AMENDED. Ih r40xlf DION Ox IN. IDIIILATICI or Da CYIT[.T/ IN xxr a YxxxnONIIID rUfON a no? sumo ^Ixx n LAD. INPGCYnEu ."f au IONS a naaume. DATE DIST. lit May 1952 NO. OF PAGES 7 SUPPLEMENT TO REPORT NO. THIS IS UNEVALUATED INFORMATION SOURCE Kraftfahrzeugtechnik, Vol 1, No 5, 1951, pp 108-110. 1ID EAST GERMAN LOWA STEAM-DRIVEN PRIME MOVER DW 65 Steam-driven road vehicles became important in Germany during and after World War _.' because of the serious fuel situation. The VVB LCWA Federation of People-Owned Enterprises for Locomotive and Railroad Car Construction began preliminary work on the construction of steam- driven pri.e movers in 1950. Although the plant failed to receive proper of- ficial sup,,ort, construction of the first model was started in January 1951. at the Werdau plant. It was exhibited at the Leipzig Spring Fair of 1951, and at- tracted great attention. Economy of Steam. The basic fuel in Germany is coal, either as solid fuel or as the start- ing point for synthetic gasoline made by hydrogenation. In the latter case, only 7.5 percent of the thermal energy of the coal is converted into mechanical energy, .rhile in the former case 9 percent can be utilized effectively. With the use of coal in generators, a 15 percent yield can be attained, but genera- tors require much maintenance and are short-lived. In terms of economy, steerw is superior,'sirce it allows the use of the cheapest kinds of fuel, thus reduc- ing the cost of production per hp/hr. The costs in terms of hp/hr, according to the prices in force in the German Democratic Republic at present are as fol- lows: Gasoline engine 26.6 (pfennig per hp/hr) Diesel engine 12.1 Wood generator 6.5 Anthiacite generator 4.2 Steam engine 3.24 Sanitized Copy Approved for Release 2011/10/06: CIA-RDP80-00809A000700060300-0 Sanitized Copy Approved for Release 2011/10/06: CIA-RDP80-00809A000700060300-0 The economy of steam can also be seen from a tabulation of the fuel cost per 100 km of 65-hp engines: Cost (DM) Gasoline engine 24.9o Diesel engine 12.85 Wood generator 8.10 Steam engine, coke 6.12 Steam engine, coal 4.64 Steam-driver, road -'ehicles also have the advantage of long life and ease of operation. Below a certain minimum rpm, the internal-combustion engine de- velops no torque and requires a clutch and gears, so that a bus driver will. have to shift several thousand times a day. In a steam-driven vehicle, this is unnecessary. Once the cutoff has been set, a throttle pedal does all the rest. Construction (see appended illustration) The boiler is arranged in an upright position behind the, cab. The fuel container, with a caprcity of about 750 kg, is located to the right above the boiler. The condensation equipment is at the rear of the entire unit, The two-cylinder steam en,_:ne with flanged-on transmission is located on the left side behind the front axle, underneath the game. Two boiler feed pumps are arranged on he opposite side, also underneath the frame. One water tank each is located above and below the condenser. The total water tank ca- pacity is 785 liters. The driver's seat is located above the front axle and affords good visibility. All controls can be operated from the cab. Only one operator is required. Double-drum water-tube boiler has a superheater and flue-gas pre- heater. The larger top drum is connected by boiler tubes with the smaller lower drum, leaving space between the two drums for the superheater coil. The firebox is surrounded by tubes, with space for the door in the right lateral wall. A manifold in which the boiler tubes converge runs around the door. Fuel feed is from above, with the fuel sliding down automatically onto the fire bed. An exhaust-steam blower located underneath this slide supplies the pri- mary combustion air. Better combustion is obtained by means of nozzles located in the'upper part of the boiler between the tubes. These nozzles blow in sec- ondary air. The fire bed has no grate and is cooled by water tubing located underneath it. Fuel supply is continuous. Combustion is controlled by a throttle for the combustion air, operated from the cab. The operator can observe the water level on the indicator directly, by means of a rear-view mirror in the cab which is directed at a window in the rear wall of the cab. The two duplex steam feed pumps can also be operated from the cab. The pump strokes are shown by telltale lamps on the dashboaru. 2. The Double-acting Steam Engine The 65 hp engine has two cylinders and is located underneath the frame. The crankshaft is lubricated by pressure, immersion, and splash lubrication. The engine is valve-controlled, the disk valves operating on rods from a Sanitized Copy Approved for Release 2011/10/06: CIA-RDP80-00809A000700060300-0 Sanitized Copy Approved for Release 2011/10/06: CIA-RDP80-00809A000700060300-0 camshaft driven by the crankshaft over a worm gear. The camshaft can be moved to put di'lerent cams into operation for changing the cutoff and the direction of rotation. The compressor and the electric generator are driven by the cam- shaft over a V-belt. The cylinders are lubricated by superheated-steam cylin- der oil supplied by?a high-pressure oil pump. Power from the engine is transmitted to the rear axle over a single- stage gear and a cardan shaft. In difficult terrain and with heavy loads, a 1.56:1 gear ratio can be selected by means of an overriding clutch. 3. The Condenser The exhaust steam of the engine is condensed in two tube condensers cooled by a fan. The fan is driven by an exhaust-steam turbine. Greater load resistance requires greater steam consumption, so that the output of the ex- haust-steam turbine will be higher, and the output of the fan, of the combus- tion-air blower, and thus also of the boiler, will adapt themselves to the en- gine load. Bleeding of fresh steam into the turbine can be used to provide an additional boost in its output. An apparatus for removing oil from the ex- haust steam is located behind the turbine, and the lower water tank is fitted with oil traps. The chassis is welded of pressed steel. A hydraulic brake is pro- vided for the prime mover, and an air brake for the trailers. There is also a manual parking brake. Prospects The steam-driven prime mover is undoubtedly an economical vehicle. Im- provement of the steam engine and design of engines of higher output will en- able it to contribute to the improvement of local trucking and especially of heavy trucking operations. The steam-driven prime mover of 120 hp which has been planned will be the suitable tractor for heavy trailers. The steam-driven prime movers should make a valuable export item. Technical Specifications Steam Engine Type two-cylinder, double-acting, with cross- head, opposed action Steam intake pressure 24 atm (gauge) Steam temp 325?C Permanent eff output 65 hp Max output 70 hp Rated rpm 800 Bore 115 mm Stroke 150 mm Cylinder displacement 2,685 1 Sanitized Copy Approved for Release 2011/10/06: CIA-RDP80-00809A000700060300-0 Sanitized Copy Approved for Release 2011/10/06: CIA-RDP80-00809A000700060300-0 Number of cutoff positions Steam Lubrication oil Superheated-steam cyl oil Steam Generator Type Operating pressure Steam output Superheated to Combustion Fuel consumption (coke) Bunker capacity Range with filled bunker Boiler feed Control Draft Type Capacity Pressure Exhaust-steam turbine Power consumption Condenser Type Frontal area of double unit Cooling area of double unit CONFIDENTIAL 5.370 4 forward, 1 reverse Splash oil for crosshead track, pressure lubrication for other components Consumption Figures 8.5 kg per hp/hr (approx) 3.6 g per hp/hr (approx) 2.5-5 g per hp/hr (approx) two-drum water tube boiler 25 atm (gauge) 600 kg/hr 325? C semi-producer type, grateless 150-200 kg/100 km approx 750 kg 2 duplex feed pumps, operating pressure on intake side 30 atm (gauge), max out- put 45 1/min (Weise and Monski) forced-draft blower 1200-1500 cu m/hr 70 mm water column 2,800-3,500 rpm 0.7-0.85 hp tube condenser 74 sq dm (approx) 70 sq dm (approx) Sanitized Copy Approved for Release 2011/10/06: CIA-RDP80-00809A000700060300-0 Sanitized Copy Approved for Release 2011/10/06: CIA-RDP80-00809A000700060300-0 Death of unit Exhaust steam State of steam Thermal load Cooling Capacity Static pressure Rpm Power consumption Vehicle Speed on level grounc Pull on drawbar Max trailer wt or level ground Xppended figure follows .7 200 mm 500 kg/hr (approx) 1.1-1.5 atm abs, 108?C 265,000 kcal/hr axial blower 17,000 cu m/hr (approx) 40-mm water column 1,250-1,550 4-5 hp 35 km/hr approx 520 kg at 30 km/hr (continuous) approx 2,300 kg at 5 Ion/hr (upgrade) approx 4,000 kg (max pull during starting) approx 20 tons at 25-30 km/hr approx 8 tons Sanitized Copy Approved for Release 2011/10/06: CIA-RDP80-00809A000700060300-0 Sanitized Copy Approved for Release 2011/10/06: CIA-RDP80-00809A000700060300-0 Pipelines Fresh steam, 25 atm (gauge Pl .lines Exhaust steam 0.5 atm (gauge) main line main line steam ?u s pumps turbo lower ~. vat_suction line water- eed pressure line 1. Safety valve 2. Water level gauge 3. Remote-indication pressure gauge 3a. Boiler pressure gauge 4. Fresh-steam main and safety valve 5. Remote-indication thermometer for fresh steam of 350?C 6. Remote-indication thermometer for condensate of 120?C 7. Throttle and cross-over valve 8. Cutoff valve for feed pump?1 9. Cutoff valve for feed pump 2 10. Condensate drain and excess pressure valve, 2.5 atm (gauge) U. Strainer 12. Cutoff valve 13. Three-way valve 14. Cutoff and check valve ?o No 15 listed? 16. Cutoff valve 17. Check valve 18. Excess pressure id turbine starter valve 19. Valve for lraini._& water from preheater Steam generator: M - engine V - water-feed preheater U - superheater CONFIDENTIAL Sanitized Copy Approved for Release 2011/10/06: CIA-RDP80-00809A000700060300-0 Sanitized Copy Approved for Release 2011/10/06: CIA-RDP80-00809A000700060300-0 K ; ? boiler T - exhaust-steam turbo blower A - exhaust-steam oil remover Kt - condenser trap Ko - condenser Spl - water-feed pump 1 Sp2 - water-feed pump 2 S - water-feed tank B - fuel bunker a - for throttle b - for cross-over valve c - for safety valve d - for turbine starter valve e - for cutoff valve of water-feed pump 1 f - for cutoff valve of eater-feed pump 2 g - for condensation drain valve Sanitized Copy Approved for Release 2011/10/06: CIA-RDP80-00809A000700060300-0