PROJECT R-113 AT BRANCH NO. 1 OF NII 88 ON GORODOMLYA ISLAND

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CIA-RDP80-00810A001600390007-5
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RIPPUB
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S
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28
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December 16, 2016
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April 29, 2005
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7
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Publication Date: 
August 24, 1953
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REPORT
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Approved For Release 2005/06/07 : CIA-RDP80-0081OA001600390007-5 CENTRAL INTELLIGENCE AGENCY INFORMATION REPORT 25X1 COUNTRY USSR (Kalinin Oblast) SUBJECT Project R-113 at Branch No. 1 of NII 88 on Goroalomlya Island 25X1 25X1 24 August 1953 28 25X1 This Document contains Information affecting the Na- tional Defense of the United States, within the mean- ing of Title 18, Sections 793 and 704, of the V.S. Code, as amended. Its transmission or revelation of Its oonteuts to or receipt by an unauthorized person It prohibited by law. The reproduction of this form is prohibited. REPORT NO. DATE DISTR. NO. OF PAGES REQUIREMENT NO. REFERENCES ' ' THE SOURCE EVALUATIONS IN THIS REPORT ARE DEFINITIVE. THE APPRAISAL OF CONTENT IS TENTATIVE. . (FOR KEY SEE REVERSE) 25X1 25X1 25X1 25X1 25X1 INTRODUCTION 1. Toward the beginning of February 1950, the German ' engineers at Oatashkov had completed work oz} the supplementary phase. of ProSect R-14 in, the period following immediately upon the submission of these repots, to the Sotiets, the various sections on Gorodomlya ; Island seemed to have occupied thensolves with unrelated and individual tasks.,-,such as,t4ie compilation and sorting of reference data and computations which had been obtained in the course of their work on the R10 Only the radio section which had been unaffected by Pro jeot R-14 continued with its experimental woke SECRET STATE ARMY 'OX I NAVY I#X AIR' FBI AEC 25X1 (Not.t Washington Dan,Wyypr& J*ck F Iebdt 2Otl&106/&7" l1A-RDP80-00810A001600390007-5 Approved For Release 2005/06/07 CIA-RDP80-0081OA001600390007-5 , 25X1 SECRET 25X1 25X1 25X1 25X1 25X1 25X1 2. During September 1950, a requirement was received by the German group on the Island for the design of an antiaircraft missile with a cutoff. date of 1 April 1951. After several preliminary drafts were madey the project received the code number "113" and, according to standard procedure, was prefixed by a letter "R". or convenience.throughou this report, the pro sot will be assumed as the R-113 project and referred to as suoh. 3. 'me requirement received called for a surface -to-air missile based on the principles of tho German World War II 'Wasserfall It was to have ag effective conic area between the angles of ale ion of 30 and 90 and an effeotivo range from five kilometers to 30 kilo- meters in altitude. For the first five kilometers the missile would be ineffective because of lack of steed and control dating initial acceleration. in the new design without any changes, a ough,as will be seen later, the Utman design actually utilised a slightly higher thrust rat ng. In addition, initial German delibmrations in the use of a gimballed motor, similar to the one designed for the 1-149 were oouttermanded quickly by the Soviets, who insisted on the use of an inflexible motor. f 11'. Purther, the motor of the 'Ysse; was to be utili was to be based on the principles of the German World War II 4. ]tit previous assignments the Soviets had extended to the German engineers oomple to freedom in pursuing the design studies. Once the specifications had been outlined by the Soviets, the Germans were permitted to explore numerous avenues and ultimately select the one design considered most suitable towards satisfying the given requirements. However, in the 8-113 project, the Soviets deviated from this practice and strictly circumscribed the work of the German specialists. Thus, it' was specified that the 1-113 mtusile At the time that the new assignment was issued, the Soviets placed. at the disposal of the German engineers drawings and reference data of the ' W 1 This information did not constitute the ozigia" German som~~u a ens but rather reconstructions that had been prepared is i94~ ass 19L6 hr Germans in Berlin under Soviet direction. As in the Approved For Release 2005/06/07 : CIA-RDP80-00810A001600390007-5 Approved For Release 2005/06/07 Clio-RDP80-00810A001600390007-5 25X1 SECRET -3. 25X1 25X1 earlier major projects, the main burden of the Work was carried on by the small core of German specialists representing the creative and theoretically versed element on the Island. The information that follows represents the final design of the R-113 misbile as submitted to the. Soviets. As in the case of the R-10 and 8-14 projects, this also was entirely a "paper pro3act"with the final product 'being a report consisting of drawings and computations. Ult mute dispostion of this report is not known TABULATION 0? THE PHYSICAL CRASACTUISTICS OF The following is a tabulation of the si fie ntl a charact -~isti P~ os 25X1 of 't'he R-113 missile'- Action radius - see sketch. 1 avnoh# i'g Site Remote control was by means of radio. Thrust was to be regulated so'&s to maintain a constant dynamic air pressure. IQ. S imensions sae sketches, pages 17-28. 4 : 11. Thrust - ma:iann thrust ?'8,500 kg. After a given flying pperiod, the thrust was to gss,daally decrease to approximately 3,000 kg. 12. The weight. ,distribution was as f ollows a Warhead, ,:,without. explosives ) Oat.sphsre;'and pressure reducing valve containers with panel and foil, joints fail with formers ? Lirtoii' Controls, rudder and rudder ring Motor, thrust trams and lines Rudder machines and pressure gas ring Controls -P. i ght omp ty Explosives llxplosives and weight, empty Pressure:gas s (R N 3 'in sphere Pr1ssur. in gam rin Ton" ( a pr5ximately 0.81 Nitric aged, f appraximatel~- 1.51) Propellants, Launching weight 100 kke. 340 kg. 5 kg. 75 kg. 200 kg. 4 960 kg. 300 kg. 1r480 kg. 65 kg. 9 ke. 426 kg. 1,820 kg. 320 kg. 3,800 kg. ,d~gllRS V V 4 ~ Approved For Release 2005/06/07 : CIA-RDP80-0081OA001600390007-5 Approved For Release 2005/0.6/07 : CIA-RDP80-0081OA001600390007-5 25X1 -4- 13. The pressurizing was as followsa Pressure gas N Pressure in the sphere P1 - 200 kg cm2 Volume of sphere v1 0.26 m Original pressure in the container (to be'constant during the early part P ! s 35 k,/cm2 of powered flight) 2 g Final pressure in the containers (after sphere becomes exhausted the p2 (approx) 14 kg/cm2 gas should expand in the contai rers) V Expansion exponent n - (approx) 1.25 Safety factor of the sphere - (approx .1.8 14. The safe-load factor and lift was as follows Safe--load factor in relation to launching weight A 0 This corresponds to a total life A w 03800 - 159200 Safe-load factor in relation to out-off weight n - (approx,) 10 DES3CRIPTI ON enerl 15. The first drawing (oee page 17) is a layout in three views of the R-113;missile designed by the 4ermans. As can be seen from this drawing, the missile was to be a cigar-shaped body powered by a single rocket motor. t was to consist of a warhead, central section, and tail section ~ch of which shall be discussed in detail, in the 25X1 following sections of this report. The central section was to su port two airfoils wh a the tail seotion was to support three fins 25X1 an? control surfaces, kg. longitudinal dimensions may be subject town 25X1 error of plus or minus five per cent, The largest errors are confined 25X1 to the warhead, where the error may easily exceed the percentage assigned to the over-all drawing. The diameter of the missile and the angles of leading and trailing edge of the airfoils are exact. The span of the airfoil was not smaller than that shown here but may possibly be 25X1 as such as five percent greater. The position of the airfoil is not exact, but is relatively correct. the grouping of the fins was as shown on page 17# but stated that the possibility existed that the vertical fin might have projected upward rather than downward. Over-all the proportions of the components and their relation to each other should be regarded as generally oorreotj 16. Although the requirements set up by the Soviets called for a surface- to41T missile based on the principles of the Wssserfall , it can be soon that very little similiarity existed between tse asserfall and the R-113 in design. As stated previously the motor was le in- tact with only the operating pressure and consequently the thrust increased so as to improve the performance during the initial phase of flight. The pressure sphere also remained the same in spite of the many disputes that aroso regarding it and the many proposals that were suggested as an improvement. SECRET Approved For Release 2005/06/07 : CIA-RDP80-00810A001600390007-5 Approved For Release 2005/06/07 : CIA-RDP80-0081OA001600390007-5 25X1 -5- 17. The many changes that occurred were based mainly on the desires of the aerodynamics and statics sections. The aerodynamics section dis- approved of the' 'Wasserfall particularly in regard to flight stability. This section wanted to attack the stability problem anew and~thue)changed the shape of the missile. The statics section felt that the strength, v!eighte and rigidity of' the Wasserfall were not in proper relation to.each other and so a design was produced that was to represent a simple, light,.and more rigid missile. 18. Perhaps many of the changes that occurred were more a result of adminis- taratton policy than a result of technioal .inspiration. In view of the little time available for the project, it would have been difficult to. work with the old structure which was relatively complex and inoor- porated many components. 19. The most pronounced difference in the R--113 missile was its flight characteristics. The R-113 missile was to perform more as an airplane in which turns were to be coordinated. This was to be achieved by discarding the quadruple airfoils of the Wasserfall and using a double airfoil. One of the main reasons for this change was a matter of weight saving. A second reason offered in support of this modification was the advantage gained in fuel extraction. The extraction of fuel as in the Aas_rfa , whereby a moveable nozzle was necessary, bad caused a great deal of difficulty. It-was expected that these difficulties could be overcome if the missile banked into a turn. This decision was strengthened by the control section which maintained in the early stsges of the R-113 project that such a modification would not cause any added difficulties from the standpoint of control. However, it was later found that the oontrol-seotion'had been overly optimistic and that-difficulties in control did arise. Nevertheless, the design was adhered to. 20. From the structural point of view, the design as shown was an attempt to make the body as compact as feasible and to limit as far as possible any unnecessary and unexploitable spaces. 21~ After innumerable drafts, some of which called for completely differewt shapes. contours, stool the design shown on the sketch on page 17~ was'solected. The airfoil was one of short span and large root ohord. gtabilisation of the missile wag to bs maintained by three fins and rudders located radially at 120 intervals. A great deal of effort was placed on the relationships of the airfoils, fins, and center of gravity shij't so as to produce proper stability during the entire flight.. mach was arranged so that distance between center of gravity loconland center of pressure location throughout flight.would be relatively oonstant and would be of such magnitude that stability would occur and yet not over-stress the missile.' This principle is best illustrated in the following diagrams SECRET Approved For Release 2005/06/07 : CIA-RDP80-00810A001600390007-5 Approved For Release 2005/06/07 : CIA-RDP80-0081OA001600390007-5 25X1 SECRET m~m 25X1 25X1 25X1 25X1 2.5X1 25X1 25X1 25X1 During the extraction of fuel in powered flight, the center of gravity would move rearward along the axis of the missile until the point would. be reached where the weight of the warhead would pause the center of gravity to travel forward again. During the initial part of the flight, the center of. pressure would be located relatively far bank, On the missile. As flight speed increased the center of pressure would move forward. on the missile. At propellant cut off, the speed would drop,and the center of pressure would move away from the center of $'ravity.' However, this would generally occur at less dense atmospheres when loads were relatively small, or the missile had spent itself. The concentrated effort placed on the adherence of this principle was reason to believe that the extreme difficulties of flight control and of excessive forces could be eliminated in this missile. NANO 23. be only reproduction of the nose section Iwas that shown on page 17 and the connection of the nose section .and central section shown on Daze 21. 1 The nose consisted of a conic shaped body made of plywood. a warhead weight of approximately 500 kg. cou be carried while satisfying the required range and altitude. The use of plywood provided an excellent heat insulation for the ex- plosive;and also kept the weight to a minimum. Plywood also eliminated the undesirable expansion problems associated with steels; shrapnel effect was not.oonsidered, and apparently the destruction was to be through concussion. Discussions were held on the possible use of incendiaries, but this actually had no effect on design since the over-all weight would not be affected, As can be seen ,(see,page 17) a space was provided in the apes of the nose section. F- lit was pose i to house a measuring devise which nenitted 25?, The connection in view A of the fourth sketch (see page 21) shows the method of attach ng the wooden warhead to the metal central section. she plywood wall (20) was reinforced by wane of a wooden ring (11) glued to the walls This ring had the dual purpose of serving as'a former and also of providing sufficient strength so that the forces could be transmitted through screws. 26,, To ,prevent excessive forces resulting from the expansion of the union ring (32) while heated in flight, the design provided for intermittent slots in the ring (32). These slots cannot be seen in the drawing. 27. Zxperimeuts conducted on sample unions of this type showed that failure was more liable to occur in the screw head than the rest of the union. Want Approved For Release 2005/06/07 : CIA-RDP80-0081OA001600390007-5 Approved For Release 2005/06/07 : CIA-RDP80-0081OA001600390007-5 25X1 SECRET 25X1 25X1 Central Section 28. Three sketches (see Pages 19i 20,.and 21) show cross sectional and detailed views of the oen,ral section and airfoils, and the method of sttaohment of the two. LBefer to appropriate legend for identification of parts and material selection of the respective parts, 29. The press-gre sphere (3) was to contain N at an_initial pressure of 200 kg/cm and was to be located in the forward part of the central section. The design called for a heat treatable steel formed as two half spheres with greater edge thickness for ease in melding. Since the pressure sphere of the Waseerfall had been the cause of many failures in the past, an added safety factor was provided in its design. While the safety factor of the over-all missile was set at l.5, the safety factor used in the design of this pressure sphere was'l.8a Care was also taken to prevent interruptions in the surface other than a single orifice for extraction and filling. 30. The rings (32) and (33) were to be welded to the sphere first, and then the.assembly heat treated to the point where the. sphere material had a strength of 120 kg/ma . By this method, fur the r welding of the assembly to the rest of the central section could be accomplished without fear of endangering the sphere. The rings (33) were to be of such 'material that, the 'eat treating process would provide a strong strength of 60 to 70 kg/mm and not permit the material to bacons brittle,so that further welding could be accomplished. 31. The remainder of the central section was to consist of a steel oilinder separated into two,fuel cells by the steel partition (4), The forward cell was to nt n and the contain nitric acid. Although the fuel container was to be a single watt structure, the concepts in the utilisation of internal pressure for support was different from that used in the 1-10 design. In the 1-10 and also the R-14 'design, the internal pressure served as a principle means of 'supporting the 'thin wall structure against compressive stresses. xm the R-113 missile, where the maximum internal pressure was to to 35 atmospheres, the internal pressure would be many time greater than would be required to prevent buckling and to provide static stability. 'Thus, the high internal pressure became the lone determinant in the selection of a relatively heavy steel wall of 2.73 millimeter thishnsss. The resulting tensile stresses in the wall resulting tram the internal pressure woe d be of such magnitude that they would offset the, compressive forces that would arise out of bending. since the wall dimensions were compelled to be large, continuous formers could be dispensed with intlrely as a preventive against forces arising in missile transportation. and transvtrss Forces arising from the airfoils. Segment formers (14) then 'would be necessary only for the introduction of the airfoil trans- verse force. SECRET Approved For Release 2005/06/07 : CIA-RDP80-0081OA001600390007-5 Approved For Release 2005/06/07 : CIA-RDP80-0081OA001600390007-5 25X1 SECRET 33, The partition (4) separating the two fuels would be subject to minor stress since the pressure within the two calla would be approximately the iameo"-However,'"the partition was to be relatively thick, two millimeters, for reasons of safety. It was felt that the steel would. be subject to corrosion from the nitric acid. A great deal of thought went into the problem of protecting the steel container, when finally the Soviets informed the Germans that they had a finish that was relatively safe against nitric acid. he Germans were told that we could take this into consideration in the design, but no farther details were furnished concerning this protective finish. It was con- templated that the finish would be applied to all wooden surfaces also for protection against splash. 34. The gas pressure lines (7) and (8) were arranged so that the outlet would be in the upper forward part of the fuel cells where entering pressure gas would not mix'with the respective fuels. Since the missile was to' perform coordinated turns and fly at a reasonable altitude, this portion of the oella would be free of fuel at all timese limilarlyo' the fuel extraction lines were located in the lower rear part of their respective cells so that a minimum of residual fuel would remain in the tank whether the missile was in vertical flight or in the process of ,'maneuvering. This locating of the extraction lines and pressure lines along with the determined flight altitude solvid'ons of the roblems.encountered in the Wasserfall missile configuration. 33, Additional changes that were-made were to improve the operating oharaoteristios and to reduce the overall weight, and had to do with the method of pressurizing the fuel containers. In this missile the . Vied pressure within the fuel containers was to be maintiiraed at ...35 atmospheres during the'initial part of the powered flight. At some point during the early part of the power flight, propellant feed pressure was to be reduced until the pressurizing gas within the sphere was practically exhausted and the gain within the fuel containers2 expended, The minimum pressure was to be approximately 14 kg/an This can be shown diagrammatically as follows* p.k.f l'"j 36. It eras believed that the advantage of this system would permit the missile to reach its full velocity quickly and thereafter avoid un- desirable aoceleratiohs. It also permitted a saving in the weight of the preaaure sphere since the gas quantity and maximum gas pressure would be, appreciably decreased, SECRET Approved For Release 2005/06/07: CIA-RDP80-00810A001600390007-5 Approved For Release 2005/06/07 : CIA-RDP80-0081OA001600390007-5 25X1 -9- Airfoil and Airfoil Attachment 37. The airfoil and method of attachment is shown (see pages 19, 20,, 'aw,d.21) and represents the design submitted to the Soviets at~the'o?mpletion of the R-113 project. The form was the result a'f'a oompromise between the usual aerodynamic and structural oon- siderations of span, thickness, load carrying oapacity,and weight. 38. A major consideration in the design was to produce an airfo ,l with relatively little deflection and one with no twist. To Achieve this, it'was found that a surface must be selected with a large load carrying capacity, and that the loads must be transmitted into the central section at marry points. Such a design would be extremely heavy unless a material of low specific weight were chosen. A comparative study between Various materials, particularly wood and steel, was made; wood was found to be the most advantageouss sing plywood.woul-d produce an airfoil with half the weight of steel and would permit much simpler'oonstruotiona, In addition, steel would not only produce many thermal problems, but, unless a greater number of spars were provided a series of waves would form in a thin shoot steel surface between the spars. Since an antiaircraft missile would operate in essentially denser atmospheres, the heat generated would be of such magnitude that a, light metal design had to be rejected. 39. Therefore, the airfoil selected was to be triangular shaped and WON, to be made of wood throughout. The skin or~surfaos (20) was to be plywood-Of 10 millimeter thickness reinforced at the root on the outer' and isper surface,(16) and (22). Seven wooden spars (17) glued to the skin were provided to help carry the load ant'were slotta,4 (26) so as to receive the lugs (21) welded logitudinal to, the oinival section surface. A slot (27) was to be machined Into the ends of the upper and lower surface adjacent to the oentral section. 40. Two cantilevered steel plates (24) running the length of the air- foil root chord were to be welded lo,tudinally along the surface of the central section. On-attachment of the wing to the sent al section, the two plates were to be fitted into the coves machined in the airfoil surface. The metal screws (23) located at intervals along the root of the airfoil were to be provided as a means of fastening. 41. nireotly opposite to the plates (24) and welded to the inside It the central section wall were a series of plates (16). Those LP tsa ware, welded to the,cress beams (15) and the tenet segments (14)? 42. The dejiga pyermitted the transmission of forces from the wing to the ogntral section to take place in the following manner. Approximately, halt of the.wisg lead was to be carried by the airfoil surface and transmitted to the plates (24) and the extension plater (16). the remaining lead was to. be carried by the spars (17) and transferred tqthe lugs (21 welded to the central section surface. It prevent 1eoi1 oenoeritra son of loads and the central section, the toner segments (14) were to distribute the loads ever the central seotioa surface. IIORZT Approved For Release 2005/06/07 : CIA-RDP80-0081OA001600390007-5 Approved For Release 2005/06/07 : CIA-RDP80-0081OA001600390007-5 25X1 SECRET -10- 43. Although the wooden airfoil would be half the weight of a steel airfoil, calculations showed that the deflections would be greater. The absolut,p deflections in themselves would be small and could be disregarded. However, the differential deflections resulting from the variation of load along $he chord spans would cause twist. To compensate for this the beams (15),Were individually dimensionalized so that each beam would permit a uniform deflection and maintain a symmetrical airfoil section along the span. 44. To prove the feasibility of such a design, a .6 scale. model of the a~ffl was built and tested structurally at Ostashkov during April 444,91_7 1950. The model of the central section could not be constructed 4AIII lack of equipment, but a dummy attachment was provided. The tests proved that the wooden airfoil was capable of carrying the designed loads. In fact, the test equipment broke down several times when. the static loading on the model wing exceeded the design load by three. The probable safety factor of three, rather than 1.5, aI ived at rxeseltSe&..:t c4, s of relatively low strength values for plywood given to us by the Soviets. It was found that these values already had contained a safety factor. 45. The te.sts also showed that the deflections of the model were somewhat smaller than the calculations had led us Germans to expect. In addition, the; uniform chordwise deflections, which the design provided for, were :borne out by the tests. The design loads assigned to the over-all missile were four times that of the total launching weight. This meant that the total load. the missile would be subjected to was in the order of 15 tons. The airfoil was to support 60t of the total load so that the wing would be required to support nine tons. Since the missile was to, operate at a oonstant.dynamio pressure, the safe load factor at propellant out-off increased to 10. iio'dified Airfoil and Attachment 47. Although the original airfoil and attachment fulfilled the require- assnto structurally, it presented many construction problems. The welding of the long lon itudinal plates (24) externally to the central leotion and the plates (16) internally would prove to be extremely difficult if not impossible. This was borne out especially in the sonstruoti.on of the .6 static test model. The great welding difficulties of this design led to considerable criticism on the part of the soviets and so a new design was attempted. This new or-modified design became a post project to the R-113 project and lasted from four to six weeks..: It dealt only with the airfoil and airfoil attachment to the central section. 19 During the course of construction and testing the old model airfoil, the Germans became familiar with a glue that made a new design feasible uti3,i!ing wood to steel glued joints. Before proceeding with the new design, a little information regarding this glue seems worthy of mention. SECRET Approved For Release 2005/06/07 : CIA-RDP80-0081OA001600390007-5 Approved For Release 2005/06/07 : CIA-RDP80-008.10A001600390007-5 25X1 SECRET -11- 49? While working on the old model, t2 a Germans requested from the Soviet administration a wood glue but received in its place a metal glue which the Soviets praised highly. A few experiments with the glue showed it to be'very reliable if hardened properly, but complete success in its-use did not seem to be possible especially over large surfaces. After the tests, data concerning the use of the glue was received from a plant in Moscow. It was a "Warmleim" glue which had to'be heated to"100 C. The instructions showed that it was to be used primarily for steel to steel Joints. Since, the instructions contained all the necessary qualities of the glue, including its stre th values, it. did not appear necessary to make additional tests. Although the actual properties of a wood to steel joint were not known, this blue was utilized in the design of the new airfoil to eliminate the welding difficulties of the old design. 50. The fifth drawing (see page 23) shows a cross sectional view `and details of the modified airfoil and its attachment. The airfoil was to consist, as did the old., of a plywood skin 10 millimeters thick. The spars (~) were not to be of wood but rather of a high grade light metal. To assure a 'satisfactory glued Joint between the skin and spare, "a.thin wood veneer strip (12) was to be glued first to the spare under a high temperature. Following this, a normal wood to wood glued don- nection was to be used between the veneer and the upper and lower surface skin., 1'#e metal spars were to consist of a flange at their extremity which would permit introduction of a screw (8) at the upper and lower surface. The screws, (8) were to be threaded into beams (4) protruding from within the central section. The beams (4) were to be welded at the'points of contact with the skin (10) of the central Section so that a leakproof seal between (4) and (10) would be obtained. This system would also hold welding to the surface skin (10) to a minimum. 51. 3soause of small unsymmetrical forces that could possibly arise on the central section surface, thin pipes were welded between the upper and lower beasts for reinforcement. The absorption of the main trans- vetse forces took a somewhat different course than in the old wing. Zn this design the entire load was to be transmitted by the spars (3) to the beams (4) by way of the screws (8). In order to prevent exo? seine 1o041 strains on the central section skin at the various points where the forces would enter, former segments (5) were provided lilt w`re to be attached by means of spot welds (11) to the pipe beams 4to well as the central section skin (10). (See views 3.7 on page 23.) The spot welding would cause hardly any distortion and, there;ose, no difficulties worthy of mention. 52a this solution meant that the welding difficulties of the original design would be eliminated and further, the advantages of the original design would be retained essentially. To provide an aerodynamically clean joint between the airfoil and o?>ttral section, a wooden triangular fairing (6) was to be glued to the upper and lower airfoil skin. The fairing was to be appropriately formed and the holes, located over the bolts, were to be filled with some kind of putty to prevent aerodynamic interference. SECRET Approved For Release 2005/06/07 : CIA-RDP80-0081OA001600390007-5 Approved For Release 2005/06/07 : CIA-RQP80-0081OA001600390007-5 b.W 25X1 8EC8UT` -12"D 54,, r2he drawing does n t clearly show the method of allowing for longi- tudinal expansion3 Because of the internal fuel pressure and the heat generated in flight, the central section would expand logitudinally- at a such greater rate than the wooden airfoil. Should the screwed connections between the central section and the airfoil spars be absolutely inflexible, a considerable expansion force would then arise which would be~difficult,to control. To prevent this, the design provided for the central. airfoil spar only to be connected rigidly to the central beau. The9ther spar connections were such that flexibility 'would be possible along the missile's longitudinal axis. The design i called for the bored holes for the connection bolt (8) to be oblong rather th4n.oonoentrio. 'To-prevent the spar flan a from bearing directly on-the protruding beam, when the bolt (9) was tightened, a bushing (9) was provided with a length approximately .10 mm(longer than the thickness of the spar flange. Thus, it would be possible for the beams and bolts to move longitudinally relative to the airfoil. Tail A4se= 19. . . 55. One of the sketches (see page 25), shows a layout of the tail assembly, 3 a d. others (see pages :26 end 27) : show the supporting details. ,The attached legend identifies the various components and indicates the materials selected Tcone Ail 56.. ApIn after'siany comparative studies, plywood was selected for the sur- face skin. or casing of the tail cone. The wall dimensions or thickness selected for the surface was relatively large, so that the longitudinal and transverse forces, bending moments, and outer pressures could be absorbed without the use of a number of formers and stiffeners. This was particularly desirable, since the tail cone was to be congested and normal formers would occupy a great deal of the needed space. The use of an extremely. thick wall,actually did make it possible to con- fine the number of formers to one additional light former (7) other than those required for connection to the central section, motor mount, and introduction of ;oontrol forces. .579 Detail A, (see page 27) shows the connection of the plywood basing (6) to the steel central section We The design called for a reinforcement ring 5) which was to have a dual task. First, the ring would. have ke provide the material necessary so that the connection to the central section could be made by the use of a smaller number and s tropgsr screws. $eoond, it would have to serve as a terminal former to' bsorb the forces imposed as .& result of external pressure. The slots (40) in the central section wall were provided to allow for the difference in expansion between the two sections. A series of tests wars made on a connection of this type to guarantee the strength of `the design. 58. In the area between the reinforcement ri (5) and the former (7), a number of access panels were needed. a se anels are not shown 25X1 sno? They did not present any design or ? rup ura :pro ems since was possible to provide sufficient strength by reinforcing the cutouts and screwing the cover plates firmly"to the plywood. 163CIAT Approved For Release 2005/06/07 : CIA-RDP80-0081OA001600390007-5 Approved For Release 2005/06/07 : CIA-RDP80-0081OA001600390007-5 25X1 SECRET _13- 59. The longitudinal forces that would arise out of the motor thrust, and the lateral force that would arise out of the lateral acceleration had to be contended with in the design of the motor mount. It was felt that the 'design shown in Detail By (on page 27) would provide a means of uniformly distributing these forces to the tail cone. 60. The longitudinal force resulting from the motor, thrust would. resolve itself into two oomponent.a l ones perpendicular to the ax-As of the motor, and the other, in the direction of ''e~ ,~tA conic ~ shaped thrust. frame (9).. The frame (9) should he subjected to only tensile forcer?, and could, therefore, be of very thin construction. Normally, a thickness 'of O.8 ir!m. would suffice except for the fact that large cutouts must be made to allow for the passage of fuel lines.. Thus, it became necessary to select a mr~, terrial thioknere of 1.2 mm. 61. The tensile forces in the frame (9) would have to be transmitted to the tail casing. Theme forces, along with additional bending moments, would produce rather large circular compressive forces on the oaeing. To support this the former (10) was provided, which'had the additional task of acting as a normal former for absorption of external pressures. The former (10) also would become functional in the mounting of the fins. 6?.. The ring former (27) is discussed in. the description of tie controls. 63. in summation, the tail cone design consisted of essentially a oonlo shaped casing and a few simple formnra and the design provided for uniform circumferential distribution of motor forces. Fin and Rudder 64. The design of the fin and rudder (shown on pages 25, 26, and 27) represented a oompromi'se in regard to the use of wood and steel. A wore ,practical solution was no doubt possible, but the relatively short time available for devKAopmeat made it necessary to discontinue further work. 65. A structural design for the fin similar to the design used for the oemtral section airfoil was not fea!iblu, wince a thick fin would result with a series of formers requiring space for attachment not available. Therefore,, the ideal design, that is, one in which forces could be transmitted at the point of inception, had to be for- sak?n In favor of one in which the forces could be collected and then transmitted. This led to a design utilising the main spar (21) which would be capable of absorbing the bending moments, transverse forces, and torsional forces imposed on the fin and transmitting there frcaroes to the tail ring former (27) in the tail cone. 66. The front portions of the fin itself was to consist of a plywood skin (2$) and the ribs (12) and (13). The rib were to be connected to the plywood auxiliary spar (14) by means of small corner postse l"oroes on the forward fin were to be depositod on the tail cone skin at the root and on the shield (15) on the fin tip. In addition, the forces that collect on the auxiliary spar (14) would be transmitted to the t41 cone skin and the shield,, The shield in turn would trans- mit foroes to the main spar. $1CRET Approved For Release 2005/06/07 : CIA-RDP80=00810A001600390007-5 Approved For Release 2005/06/07 : CIA-RDP80-0081OA001600390007-5 25X1 SECRET ..14- 67. For reasons of space saving and rigidity, it was necessary to call for steel in the rear portion of .the fin. For aerodynamic reasons it was necessary to locate the rudder (3) at the tip of the fin. In order to transmit the great forces imposed on the rudder by way of the rudder shaft (20) it was necessary to select material with a high elastic modulus for the shaft. 68. It was also desirable to select a large shaft diameter for structural reasons, but a small diameter for aerodynamic reasons. As a compromise to the above, it was decided that the shaft diameter should be the thickness. of the fin minus the thickness of a thin steel skin, and that the shaft diameter would determine the fin thickness. The use of wood in the rear portion of the fin would have demanded a pro- hibitively thick fin. The 1.2 mm. steel skin selected was to be supported by the ribs (18) and the main spar (21). The skin was to be'.oonneoted to the spar by means of spot welds. In order to prevent the loss of apace for the rudder shaft, the ribs were to be non- continuous. The ribs were'to be'attached to the rear auxiliary spar , which would collect the forces and transmit them to the bracket W3 and the shield (15). This all resulted in a fin with six per cent thickness at the root and an eight per cent thickness at the tip. 69. The comparatively small dimensions of the rudder and the relatively great forces that-would act on it made a design calling for internal and external parts seem impracticable. It was felt that the best design would be one utilizing a solid plywood structure and a solid steel oblong shaft placed within it. The two parts were to be attached by means of a metal glue. In the pure-wood design, rigidity difficulties were encountered in the base of the udder. For this reason a metal own in views G4j( was provided. It was to serve base. Plate (33)- as a seal for the base of the rudder and, above all, was to'transmit the torsional moments from the rudder to the rudder shaft (20). 70.4 The rudder shield (15) was provided for in design for aerodynamic as well as structural reasons. The shield was to prevent a gap between the fin and rudder which would give rise to unpredictable forces and rudder intirferenoe. Structurally it was to be used to assist in the transmission of forces. 71. The rudder shaft (16) was to be welded directly to the shaft (20) with the base plate (33) providing a means of transmitting rudder torsional moments. The' shaft (20) was to be mounted in the roller bearing (17) at the top and in the roller bearing (22) at the bottom. The upper shaft bearing (17) was to be mounted in the flange (37), which was to be welded to the main spar (21). The lower rudder shaft bearing (22) was'to be mounted in the bracket (25), which was to be welded directly to the tail ring former (27). The jet vane (24) was to be attached to the lower end of the rudder shaft and the whole arrange- ment actuated by means of the rudder lever (23). It was believed that this type of rudder suspension would be extremely rigid and provide a satisfactory means of attachment. Method of Tail Assembly 72. Should the tail unit be constructed, it would have to be assembled in a manner siqilar to that briefly described in the following. The tail cone (~) and the forward portion of the fin (2) would constitute one Approved For Release 2005/06/07 : CIA-RDP80-0081OA001600390007-5 Approved For Release 2005/06/07 CIA-RDP80-0081OA001600390007-5 25X1 SECRET -15- structural unit. The tail ring former (27), main spar (21), and a flange.(37) would constitute & ,second structural unit. The motor (e) would become a provisional part of the second unit by connecting the motor to the tail ring former. The two units would then be brought together Sp the motor(pr)file ring (41) would be brought into contact with the . The ring former would be attached to the tail none casing by means of screws and the rear portion of the fin would be screwed to the forward portion of the fin. The rudder shield (15) would be lowered to the assembled structure and screwed to. the fin and mounting flange. After having completed the above assembly, the rudder together with the rudder shaft (20) would finally be inserted from the top into its proper position and the jet vanes and rudder lever attached to the rudder shaft. 11IOTOR AND PUEL SYSTEM 73. No information is submitted regarding the motor and fuel system. 25X1 they are essentially the same as used in the Wasserfall with the few exceptions already disoussed.j C ~USIO Orlvi 25X1 25X1 25X1 25X1 25X1 25X1 25X1 25X1 25X1 25X1 25X1 Is policy decision on the part of the Soviets called for the gradual phasing out of the German-projects by October 1949. for example, theseaseless accelerations of the R-14 project was the direct result of this program. Is, possible cause for this Soviet policy was the decision to return the German engineers, and also the fear that the Germans may obtain an insight into the Soviet missile program which would is detrimental to the seourity,of the Soviets. At any rates consonant with this Soviet policy the German engineers at Ostashkov were no longer to be enrolled in sensitive programs after October 1949. this apparent contradiction, that is, the phase- out of German engineers from sensitive projects and the asst ment of the 5-113 vrojeot to the German specialists on Ostashkov, work was completed on the I-14 (February 1)50), the Soviet hierarchy may have des ded that the Germans were to remain for another two years in the Aida. bowing this the individual research institutes may have decided to utilise the Germans to fulfill requirements that were still outstanding. That is, the institutes may have in fact violated the existing regulations of security by permitting the Germans to work on the classified project. However a more likely explanation a that b Soviets may have encounters numerous problems in the develop- ment can 4atiairoraft rocket. To surmount these, the German engineers were o 11ed upon. In order to confine the work of the Germans to non- ?eneitjve.areas; the assignment was given to an institute at which no engineers having experience on the Wasserfall were stationed. This SECRET Approved For Release 2005/06/07 : CIA-RDP80-0081OA001600390007-5 Approved For Release 2005/06/07 : CIA-RDP80-0081OA001600390007-5 25X1 3: CtaT -16- 25X1 25X1 would explain the choice of Ostashkov. The few Ostashkov Germans who had contact with the Wasserfall were technicians and launching personnel hardly suitable for research and development work. It was .probably hoped that during the period allotted the Germans, the project ,would not advance to a stage of development considered critical from a security standpoint. In addition, the Soviets may have speculated that this work could be of aid in solving problems encountered in the more advanced stage of the Soviet development on the mere chance ,that . engineers entering the field s.7A}:'Yr would. nut be encumbered by the traditional ideas and conventional methods of approach prevalent ia' the field which may have b :+.yn the ^ori n? I cause for the problems encountered. Thus, it was essentially a gamble that in the basic or :el'ementary work to be performed by the Germans, some novel or refreshing thought might be-generated. this explanation would resolve the apparent contradiction in that it would offer the Soviets the desired security whil at the time offering a .possible outlet from a stagnated oondition- 74.: Inconneotion with the time element, I the problems that arose in connection with the R-113 project were not pursued to their ideal or even logical solution. Instead, because of the short time assigned to the project, the development was out off .at a point regarded by many German upeoialists as unsatisfactory, and .permitted time to merely prepare the necessary drawings and multiple calculations so as to most the date set by the Soviets. This does not mean, that the design was not completed, but only that the development ,Was not carried on to the final or logical conclusion thought ossible f ore $ by the Germano. The final p odu,-st given to the Soviets, there represents not the best the Germano were capable of producing in the 25X1 field of antiaircraft roots r but rather the best possible develop- meat within a such circumeoribed period. SSCI T Approved For Release 2005/06/07 : CIA-RDP80-0081 OA001600390007-5 Approved For Release 2005/06/07 : CIA-RDP80-00810A001600390007-5 25X1 SECRET - 17 Approved For' Release 2005/06/07 : CIA-RDP80-0081 OA001600390007-5 Approved For Release 2005/06/07 : CIA-RDP80-0081OA001600390007-5 25X1 SWRBT ?ls - LlfoUl' OF TRg R-113 MISSILE IN THREW vim l (LBGSMD) 1. Warhead 2. Central section Tail section 4. Fin 5?. Rudder 6. Jet vanes 7. Airfoil 8. Reducing- valve 9? Separation between warhead and the central section 10. Pressure gas sphere ('2) 11. Fuel container (Tonka) 12. Witrio acid container 13. Lines and cable fairing 14? Gss container for rudder control 15. Separation between central section and tail section 16. Control and radio instrument compartments 17. Motor 18. Motor mount 19. Aerodynamic foil 20. Rudder lever Approved For Release 2005/06/07 : CIA-RDP80-0081OA001600390007-5 . Approved For Release 2005/06/07 : CIA-RDP80-0081 OA001600 90007-5 25X1 -19 %4p} "r tvt'f' 'r ReFease 2005/06/07: CIA-RDP80-0081 OA001600390007-5 !approved For Release 2005/06/07 : CIA-RDP80-00810A001600390007-5' ,:..._ 25X1 9., ` :` '" `" ~:`: '""?"' "8a???" '~S"rived" "or'"Release""~8i~ /05%b7' "Cf~-RDPBb`1~ O 48160'0 0007'S" ""? Approved For Release 2005/06/07 :, CIA-RDP80-00810A001600390007-5 Approved- IF' Release 2005/06/07 : CIA-RDP80-0081 OA001600360007-5 25X1 Approved For Release 2005/06/07 : CIA-RDP80-0081OA001600390007-5 25X1 j SECRET 4. Panel (steel 6 ? 80 kg/mm2) 5. Rear panel (steel t78 - 80 kg/mm2) 6. Rear Joining ring (steel 30 x r'CA 60 kg/a2 -22- CENTRAL SECTION AND AIRFOIL (a-113 IaSSILE) (LEG1D TO PAGES 19, 20, AND 21) 1. Tanks, container (steel. kg/mm2) 2. Nitric acid container (steel t' - 80 kg/u2) 3. Pressure gas sphere (annealed steel j" approx. 120 kg/=2) Gas pressure line for Tonka container 8. Gas pressure line for nitric acid container 9. Feed line for Tanks. 10. Feed line for nitric acid 11. Line and cable fairing 12. Warhead central section joint 13. Airfoil 14. Former segments (steel 30 x MA c .. 60 kg/snag) 15.' Central section cross beams (Steel 30 x r CA 6. 60 kg/mm 16. Plate (steel 30 x rCA 2 ~? 60 kg/mm ) 17. Spars (plywood) 18. Joint reinforoem,nt (plywood) 19. Leading edge guard (steel) 20. Load carrying surface (plywood) 21. Longitudinal lugs (steel) to receive wing shearing load 22. Inner joint reinforoemsnt (plywood) 23. Anchoring screws 24. Plate (steel 30 x roA ^ 60 kg/u2) 23. Plug 26, Blot in spars to receive (21) 27. Groove in airfoil surface 28. Warhead load carrying surface (plywood) 29. Rsinforoemnnt 30. Warhead conic sealing panel (plywood) 31. Dead in the plate (16) 32. Connecting ring 3% Connecting ring Approved For Release 2005/06/07 : CIA-RDP80-00810A001600390007-5 Approved For Release 2005/06/07 : CIA-RDP80-0081OA001600390007-525X1 SECRET -23- SECRET Approved For Release 2005/06/07 : CIA-RDP80-0081OA001600390007-5 Approved For Release 2005/06/07 : CIA-RDP80-00810A001600390007-5 25X1 SECRET 21 MODIFIED AIRFOIL AND ATTACHMENT (R-113 MISSILE) (LEGEND) 1. Central Section 2. Airfoil (same dimensions and position as original design) 3. Spars . (high grad,e., _. light metal) 6 - 42 kg/mm2 Central section Dross beams (Steel 3Ox (CA d~B approx. 60 kg/mm2) 5.. Former segments pairing (wood) Load worrying plywood skin 8. .Bolts ~hphing Q. Central seotion'skin (steel v$ approx. 80 kg/mat) 114 Weldi points 12. Veneer SECRET'1 Approved For Release 2005/06/07 : CIA-RDP80-00810A001600390007-5 Approved For Release 2005/06/07 : CIA-RDP80-0081OA001600390007-5 25X1 r rI Y1 YY ~1 tr w ray ` _Mm a I.WW Y_ -Nr ?r rW M~ Y rIMlrIY ~, ,~ra41Yr~ rl+l ?YYlrrl~lrll IY rrir~r; rrrlriilrlr~ Y,:. ?I.Y, / M r.~ r - 1r wM W. pi Y i it ^I:.nu Y~ Y ?A/ll rN r 5 Y w. /fir a rN ,tl. d., ~; ~'1 5 ^ai Mkl saf11ma r11 r WI w r~rr4 r: rni 6oaY4,~~ IA V0,07 For legend see page 28. .. ? - Approved For Release 2005/06/07 : CIA-RDP80-0081 OA001600390007-5 Approved For Release 2005/06/0.7: CIA-RDP80-00810A001600390007-55X1 Approved For Release 2005/06/07 : CIA-RDP80-0081OA001600390007-5 Approved For Release 2005/06/07 : CIA-RDP80-0081OA001600390007-5 25X1 For legend see page 28. Sum 27 Approved For Release 2005/06/07 : CIA-RDP80-0081OA001600390007-5 0 rib Approved For Release 2005/06/07 : CIA-RDP80-0081OA001600390007-5 25X1 - 28 - LAYOUT AND DETAILS OF TAIL ASSAULT (R-11 (LEGEND TO PAGES 2, 26, AND e ) 188h1 ) 1e Tail cone 2. Fin 3? Rudder (plywood) 4. Central section 5. Joint reinforcement (plywood) 6. Tail cone oasinf (plywood) 7. Former (plywood) 8. motor 9? Conic-shaped.thrust.._frame .(dural a rox. 40 pP kg/a~a2) Pormer ...(.d ucal 0 10.. ..approx 40.,.kg/as?. 1111... C Fin,and...rudder Teading edge protector (steel) onneoting...rib, glued and screwed to tail casing 13 Rib ( l p . yzood) . 14. Auxiliary-.spar (plywood) J.5. Rudder-shield (plywo.od) 2 17o . Rudder....XWt (sisal r apppprox. 40 kg/as ) 16 Upper... rudder shaf t.....be~r 18 . Rib.(steel 6' approx. 60 kg/as2) 19. Rear.atm.ciliaf y spar (steel,. approx. 60 kg/as2) Rudder shaft (ste.ei c appro. 40 kg sat) 21 Main spar (steel 6" approx. 60 kg/ms 22'. Lower rudder shaf t8bearing 23. Rudder lever (steel) 24. Jet vane 25. Bracket for support of rud~d r shaft and for a rating ol.aissile aa, launching platform steel OH approx. 60 kg/aa') 26. Guide for push rod (steel 27. Tail ring former Ssteel approx. 60 kg/=2) 28. Fin forward skin (plywoodf 29. Screws 30. Fin rear skit (steel 6!8 approx. 60 kg/sat) 31. Screw $2. Screw 33. Rudder bass late (steel) 34. Fin and rib (plywood) 35? Screw 36. Screw 37.? Mounting flange (steel ( approx. 60 kg/mm?.) 38. Screw .39. Screw . 40. Slot in central sec ion skin 41. Motor profile ring steel) 2 42. Support ring (steel f8 approx. 60 kg/mm ) 43. Rivet 44? Glued reinforcement (plywood) 45,. Screws SECRET Approved For Release 2005/06/07':`CIA-RDP80-00810A001600390007.5? ..