THE PODOLSK MACHINE-BUILDING FACTORY IN ORDZHONIKIDZE

• Document Type: CREST
• Collection: General CIA Records
• Document Number (FOIA) /ESDN (CREST): CIA-RDP80-00810A004500980006-2
• Release Decision: RIPPUB
• Original Classification: S
• Document Page Count: 20
• Document Creation Date: December 20, 2016
• Document Release Date: June 20, 2007
• Sequence Number: 6
• Publication Date: October 22, 1954
• Content Type: REPORT

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CENTRAL INTELLIGENCE AGENCY
INFORMATION REPORT
This Document contains information affecting the Na-
tional Defense of the United States, within the mean-
ing of Title 18, Sections 793 and 794, of the U.S. Code, as
amended. Its transmission or revelation of its contents
to or receipt by an unauthorized person is prohibited
by law. The reproduction of this form is prohibited.
SECRET- U.S. OFFICIALS ONLY
SUBJECT
DATE OF INFO.
PLACE ACQUIRED
The Podolsk Machine-Building Factory
1/n Ordzhonikidze
THE SOURCE EVALUATIONS IN THIS REPORT ARE DEFINITIVE.
THE APPRAISAL OF CONTENT IS TENTATIVE.
(FOR KEY SEE REVERSE)
1. The Podolsk Machine-Building Factory i/n Ordzhonikidze (Podolskiy Mashinostroitelnyy
Zavod imeni Ordzhonikidze) is located in Podolsk, about 45 kilometers south
of Moscow. The factory is connected to the Moscow-Kursk railroad by a broad-
gauge branch line. It is under the Ministry of Transport and Heavy Machine
Building and is directly subordinate to the Chief Directorate of Boiler
and Turbine Industry of the Ministry. The address of this chief directorate
is 12 Krivokolennyy Pereulok, Moscow.
HISTORY
2. The factory which was originally intended to manufacture cables for iar
purposes, was started at the end of 1916. With the outbreak of the Revolution
in 1917, all building stopped. Construction was started again in 1922, and
in 1924, the buildings were completed and equipment installed. The factory,
which was allotted the name Paroremont (Locomotive Repair), repaired locomotives
and manufactured share parts for locomotives. In 1927, a small number of
locomotives were alto produced.
3. During the First Five-Year Plan, the factory was enlarged, and additional
equipment was installed. Production was switched to equipment for oil
cracking plants; continuous-action tubular oil refining plants (trubehatka);
boring machines for oil wells; mine equipment, which consisted chiefly of
accumulator-driven electric locomotives for mines; and industrial electric
locomotives. This type of production continued until the outbreak of war
in 1941.
4. In 1930, the factory was renamed Podolsk KES (Kreking-Elektrovoznogo
Stroitelstva..Cracking Plant and Electric Locomotive Construction) and
came under the VOMT (Vsesoyuz=yeG byedineniye Tyazhelogo Mashinostroyeniya-
All-Union_Heavy Machine Building Union). At the beginning of the Second
Five-Year Plan, the factory was named after Ordzhonikidze.
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REPORT
DATE DISTR. 22 October 1954
NO. OF PAGES
REQUIREMENT NO. RD
REFERENCES
640373
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5. In the fall of 1941, after the outbreak of the war, a part of the factory
was evacuated, and the vacated buildings were occupied by a part of the
Krasnyy Kotelshchik Boiler Factory,which had been evacuated.from-Taganrog.
In 1942, production was almost exclusively connected with the war; but; in
1943, the manufacture of boilers (kotelnyy'aggregat) and boile" equipment
for electric power stations and industrial enterprises-Was started.
6. In 1943, the factory received
because of the increase in the number sof urgent power ostations runder econstruction
in the east and the restoration of electric power stations. in areas liberated
from the Germans. Boiler drums (kotelnyy baraban) were not available
.at this time, as the factories which produced them were engaged in the
manufacture of war material; therefore, the Podolsk Boiler Factory, together with
other boiler works started producing drumless uniflow boilers of lighter
weight. In 1943_1945,many Ramzin uniflow boilers of various types were
manufactured without the employment of steel alloys. These boilers were
not completely satisfactory; soon after being brought into use, they
developed cracks in the tubes in the lower radiation part (nizhnyaya
radiatsionnaya chast) of the furnace, in addition to other defects.
Technical details of one of these boilers are as follows:
Type of boiler SPPN 20035
Steam output 200 tons per hour
Working pressure
Steam temperature 35 atmospheres
Temperature of feed water 1~0C
Furnace volume 150oC
Heating surface 625 cubic meters
Diameter of tubes 1,113 square meters
Height of boiler 51/45 mm
Width of boiler . 88,4 mm
Length of boiler 148,3 8,3o 000 mm
Number of burners mm
Fuel 48
Mazut
7. In 1945, several uniflow boilers of an improved type were manufactured. A
few technical details of this type bf boiler are given below:
Mark of boiler
Steam output, 53 sPS-20032
Working pressure 200 tons per hour
Steam temperature 32 kg per square centimeter
Temperature of feed water 15000
Furnace volume .
Coal dust
8. In 1945; the government confirmed the postwar plan for the boiler and turbine
industry, which allotted the manufacture of high-power boilers to`the Podolsk
Machine Building Factory i/n Ordzhonikidze and the Krasnyy Kotelshchik
Factory at Taganrog. The Nevoki.y Machine Building Factory i/n Lenin
and the Leningrad Metal Factory i/n Stalin, both of which are located in
Leningrad and which, before the war, had produced high power boilers,
were switched over ,to the manufacture of steam turbines; The prodtiction
of low-poimr boilers wapt allotted to 'new boiler works at Biysk and Barnaul.
The Podolsk factory was also to . produce equipment for oil cracking plants.
9. During 1945-1947, the factory
*in addition to producing high-power boilers,
also produced a large number of heating and industrial low-power boilers
of Shukhov and Shukhov-Saraf systems,, Ramzin system heating boilers, and
Dobrin system vertical boilers, in addition to a large quantity of spare
parts for boilers. In 1948, there was a drop in the production of low-
power, boilers.
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10- Production of oil equipment
received-from the oil ndustry the first plans and1946,, hen the
-specificationst for t
production of large quantities of oil e ui he
different varieties of aqui q ~~'t, consisting of 80
if rnt equipment of total weight of about 4,000 tons,
for ng plants. The equipment included machinery and apparatus
not produced by the factory before the war, such as vacuum columns
(vakuumnaya kolonna) and gasoline pumps, etc. Anew pump shop was
introduced in 1946.
11. During g the first years of the
the cracking plant equipment, such as vacuum columns and pipe lines, was
made of ohdinary carbon steel and, owing to corrosion, was short-lived.
The factory designers, Engineers Braude (fnu), Koptev (fnu), Gerasimenko
(fnu), and the chief metallurgist Surovtsova (fnu),together with
representatives of TsNIITMASh (Central Scientific Research Institute
of Heavy Machine Building) evolved means by which oil equipment
subject to corrosion was'made from stainless and bimetallic steel, and
they were also successful in working out methods of welding stainless
and bimetallic steel on automatic welding machines,
received Stalin prizes for designing corrosion-proof oil equipment.
12. In 1947,automatic welding machines were used in the factory on external
longitudinal seams and internal seams of shells seams of boiler drums, etc. For this work, welding etractors UT-l2001
were used and welding was done with flux. For other articles such as rings,
flanges, and connecting pipe
lae used. The em (patrubok), other welding machines
w
ereiusedbly the ptoyment t ojfiautuomiatic welding equipment increased
cent and boilers. onveyer
belts were introduced for various articles, including Eight o steam
superheaters (zmeyevik dlya paroperegrevatele coils for steam
for oil equipment, etc. Y), for shells (obechayka),
TYPES OF POSTWAR PRODUCTION
13.. Types of boilers are as follows: ,SP-4
PK y pK-5, PK-~3, PK-4, PK-5, PK_6,
-7, PK-8, PK-91 PK-10. Brief technical details of some of t
boilers are given below: he
a. a:-4--30/22
Description
Fuel
Steam output
Working pressure
Steam temperature
Volume of furnace chamber
Radiation heating surface
Convective heating surface
Heating surface of steam superheated
Diameter of boiler tubes
Diameter of steam superheater
and economizer.. tubes
Total weight with ladders and
platforms
Header boiler (kamernn kotel)
Brown coal
30 tons per hour
22 kg per sq cm
375?C
123 cubic meters
108 square meters
231 square meters
195 square meters
83/76 mm
38/32 mm
59.3 tons
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b. SPK-5-30/22
Description
Fuel
Steam output
Single drum vertical water
tube steam boiler with screened
header furnace with three
atomizers for mechanical
spraying of mazut
Mazut
30 tons per hour, maximum
35 tons
er hou
p
r
Working pressure 22 kg per sq cm
Temperature of superheated steam 397?C
Convective heating surface of boiler 242 square meters
Steam superheater Vert- 1 i h
ca
t
Water economizer
Air preheater
, w
heating surface
of 281 sq meters
Coil type, with heating surface
of 324 sq meters
Three-way tubular type, with
heating surface of 770
sq meters
Seamless forged, with internal
diameter of 1,000 mm and
length of cylinder 6,960 mm
c. PK-4-150/35
.Steam output 150 tons per hour
Working pressure 35 atmospheres
Temperature of steam 425?C
d. PK-5-200/35
Steam output 200 tons per hour
Working pressure 35 atmospheres
Temperature of steam 425?C
e. PK-7-40/38
This boiler is designed to burn brown coal and ordinary coal. There
are small differences in the design of this boiler affecting the heating
surface of the steam superheater and the air preheater. These differences
are dependent on the nature of the fuel used.
Steam output
Working pressure
Steam temperature
'Feed water temperature
Temperature of flue gases
Efficiency with brown coal
Efficiency with ordinary coal
Volume of furnace chamber
Radiation heating surface
Convective heating surface
Heating surface of superheater
Heating surface of water economizer
Heating-surface of-air preheater
Diameter of drum.
Length of drum
40 tons per hour
38 kg per square cm
420?C
1000C
1800C when burning
170?C when burning
88 percent
84 percent
192 cubic meters
181 sq meters
40 sq meters
brown coal
ordinary coal
189 sq meters (brown coal)and
288 sq m (ordinary coal)
403 square meters
2,130 sq m (brown coal) and
1,020 sq meters (ordinary coal)
1212/1300 mm
7,280 mm
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Diameter of superheater and
--.,/ - %-vwu cual) ana UU/52 m
(ordinary coal)
economizer tubes 38/31 mm
Total weight of boiler burning brown
coal including ladders and platforms 159.7 tons
Tctal weight of boiler burning brown
coal without ladders and platforms 144.8 tons
T
t
o
al weight of boiler burning
ordinary coal including ladders
and platforms
139.1 tons
f. PK-8-150/32
'his boiler is constructed with a shaft mill furnace (shakhtno-melnichnaya
vopka) or with a coal dust furnace.
Steam output 150 tons per hour
Working pressure
Temperature of superheated steam 32 kg per square cm
420?C
g. PK-9-200/35
This is'a header boiler which burns brown coal and hard coal (toshchiy ugd1.
Steam output
Working pressure
Steam temperature
Feed water temperature
Efficiency with brown coal
Efficiency with hard coal
Volume of furnace chamber
Radiation heating surface
Convective heating surface
Heating surface Of superheater
Heating surface of water
economizer
Diameter of boiler tubes
Diameter of superheater and
economizer tubes
200 tons per hour
35 kg per square cm
425?C
130?C
89 percent
87 percent
With brown coal, 1,060 cubic meters
With hard coal, 1,056 cubic meters
With brown coa1,617 sq meters
With hard coal,576 sq meters
330 sq meters
1,054 sq meters
8,430 sq meters
83 mm
38 mm
This boiler is almost identical with boiler TP-200-1,
Boiler Factory.
h. PK-10-230/100
Steam output
Working pressure
Steam temperature
Feed water temperature
Hot air temperature with hard coal
Hot air temperature with brown coal
Hot air temperature with peat coal
Efficiency with hard.coal
Efficiency with brown coal
Efficiency with peat coal
Volume of furnace chamber
made by the Taganrog
Hard coal, brown coal, milled
peat (frezernyy tor4
230 tons per hour
100 kg per sq cm
510?C
2200C
342?C
394?c
413?C
86.7 percent
88.5 percent
84.7 percent
1,210 cubic meters
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Radiation heating surface with
hard coal
Radiation heating surface with
brown coal
Radiation heating surface with
peat
Convective heating surface
Heating surface of superheater
with hard coal
Heating surface of superheater with
brown coal
Heating surface of superheater with
peat
Heating surface of water economizer
Heating surface air preheater
Diameter of drum
Length of drum
Diameter of boiler tubes
Diameter of superheater and
economizer tubes
Total weight with ladders and
platforms
a
~
4
. After the war, the following types of boiler were produced; 24 SP
and 67 SP. These boilers include; , 51 SP
a. 24 SP-200/140
b. 51 SP-230/100
Fuel
Output
Pressure
Steam temperature
T
Coal dust
230 tons per hour
100 kg per square cm
510?c
emperature of feed water
F
215?C
urnace volume
Evaporative surface of radiation
section of boiler
Heating surface of transition zone
(perekhodnaya zona)
Heating surface of superheaters
Heating surface of water economizer
Heating surface of air preheater
Diameter of tubes of radiation
section
1,225 cubic meters
2,280 square meters
1quare
81~,0qusare metmetersers
,300 4007 square meters
8,700 square meters
40/32
4
, 51/
0 meters
c-
67 SP-230/loo
The first of these boilers was built in January 1952.
Fuel
Output
Pressure
Temperature of superheated steam
Temperature of feed water
136 square meters
134 square meters
133 square meters
146 square meters
2,600 square meters
1,650 square meters
1,490 square meters
2,662 square meters
10,830 square meters
1,400/1,600 mm
10,000 mm
76/64 mm
42/32 mm
1,145 tons
The boiler is almost identical with boiler TP-230,made at the Taganrog
Boiler Factory.
Uniflow Boiler of Prof. L.K. Ramzin's Design with Single Forcer3 Cir,.
l
: _
u
t
Moscow Basin coal dust
(Podmoskovn3y ugol )
230 tons
100 atmospheres
510?C
215?C
This boiler is fitted with four shaft mills (shakhtnaya malnitsa),
type ShM 1660/2004, and scraper type feeders. The suction and blow
plant (tyagodutevaya ustanovka) consists of two flue gas pumps
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(dymosos), type D-300/400, and two blow ventilators, type VD-10-14-N 40.
The water economizer is the two-stage type.
Heating and Industrial Heating Boilers
15. Among these are vertical boilers, types VVD-80 and VVD-140, designed by N.G.
Dobrin, which came into production in 1948. A few details are given below:
a. VVD-80
Description
Output
Working pressure
Heating surface
Length of boiler
Width
Height
Weight
Grate
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b. VVD-1 0
Description
Output
Working pressure
Heating surface
Length of boiler
Width of boiler
Height-of boiler
Weight of boiler
Grate
Two-drum vertical steam boiler
2 tons per hour
13 kg per sq cm
80 sq meters
3.16 meters
4.25 meters
4.1 meters
8.2 tons
Hand-operated
Two-drum vertical steam boiler
4 tons per hour
13 kg per sq cm
140 square meters
5.1 meters
3.88 meters
5.00 meters
12.2 tons
Hand-operated
16. Also in this group is the tent type (shatrovyy tip) water tube steam boiler,
type ShG-3, which was produced in 1948, 1949, and 1950.
Output 1 ton per hour
Working pressure 8 atmospheres
Heating surface 38 sq meters
Dimensions of drum 1,029 x 1,280 x 13 mm
Dimensions of chambers (kamera) 450 x 2,730 x 13 mm
Diameter of boiling tubes 38/32 mm
Working water volume 2 cubic meters
Steam volume 1.05 cubic meters
Total weight 3,260 kg
17. The factory produced water tube header boilers, types A-3, A-5, and A-7.
a.
The boiler is made up of three sections, each with 24 tubes of 76/70 mm.
The length of the drum is 2.9 meters. The diameter of the drum is 874 mm,
output
Working pressure
Heating surface
Heating surface of superheater
Temperature of superheated steam
Weight of superheater
Weight of boiler
4 tons per hour
13 atmospheres
105 square meters
18.8 square meters
2500-3000C
1.06 tons
9.17 tons
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b. A-5
The boiler is made up of five sections each with.24 tubes of 76/60 mm.
The length of the drum is 3.9 meters. The diameter of the drum is 874 mm.
Output
Working tons per hour
npressure 13 atmospheres:.
Heating surface 175 square meters
Heating surface of superheater
square meters
Temperature of superheated steam 157 2500-ton C
Weight of superheater
Weight of--boiler 1.75 tons
tons
13.53 tons
C .
The boiler is made up of seven sections, each with 24 tubes of 76/70 mm.
The length of the drum is 4.8 meters. The diameter of the drum is 8.74 mm.
Output 10 tons per hour
Working pressure
Heating surface 13 atmospheres
ere m
Heating surface of superheated steam 28. s s q Temperature of superheated steam 25.0 0 meters
tons
Weight of superheater 12.27- tons
Weight of boiler .6
17.65 tons
These boilers have hand-operated sloping grates. The boilers were produced in
1945, 1946, and part of 1947. They were produced at the Biysk Boiler Factory
until 1950, when they were replaced by DKV boilers,which are of better
design.
Utilizer-Bailer (Kotel-Utilizator)
18. The factory manufactures three types of this boiler. They are produced in
the tube shop. The boiler utilizes the gases of Martin furnaces of various
capacities.
19. The following are technical details of the MPTs type utilizer-boiler with
a multiple forced circulation, which is installed with the small 35-ton
Martin furnace:
Length of boiler drum
Diameter of drum
Heating surface of steam superheater
Heating surface of boiler
Heating surface of economizer
Diameter of tubes of superheater
Diameter of tubes of boiler
Diameter of tubes of economizer
Boiler output
Flue gas pump (dymosos)
Pressure
Temperature of gases
1,900 mm
900 mm
17 sq meters
132 sq meters
25 sq meters
32 x 3 mm
25 x 2.6 mm
25x2.6 mm
1,200-2,600 kg per hour
50,000 cubic meters per hour
250 mm of water column
.200?C
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20. In addition, the boiler, which is fitted with an independent chimney,
has a circulation pump with electric drive, steam piston pump, and a
centrifugal pump with electric drive. The boiler does not affect the
working of the Martin furnace but brings about an increase in its output of four-
five percent. , The fuel gas pump speeds up the cooling of the furnace
when it is shut down. Plans for new Martin furnaces make allowances
for the installation of utilizer-boilers.
Ventilators and Flue Gas Pumps (Draught and Blowing Equipment)
21. The factory produces over twenty different types of ventilators and
flue gas pumps, including the following:
a. Bracket type single-sided blow ventilators,--VD-55/240
Output
Full pressure
Temperature of sucked atmosphere
Motor power
Rpm
Weight
55,000 cubic meters per hour
240 mm of water column
300C
88 kw
730
2.2 tons
b. Bracket type single-sided blow ventilators VD 105345
Output 105,000 cubic meters per hour
Pressure 345 mm of water column
Temperature of sucked atmosphere 305C
Motor power 220 kw
Rpm 960
T.T_ I
c. Bracket te single-sided blow ventilators VD-105/300
output
Pressure
Temperature
Motor power
Rpm
Weight
105,000 cubic meters per
300 mm of water
30?C
198 kw
960
2.5 tons
d. Bracket type single-sided blow ventilator VD 125/390
output
Pressure
Temperature
Motor power
Rpm
Weight
e. Bracket te
Output
Pressure
Temperature,
Rpm
Weight
125,000 cubic meters per hour
390 mm of water column
20?C
286 kw
960
2.6 tons
single-sided blow ventilator VD-130/460
130,000 cubic meters per hour
46o mm
20?C
960
2.8 tons
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f. Bracket mill type ventilator
Output
Pressure
Temperature
Power
Rpm
Weight
g. Bracket mill type ventilator VM-40/730
Output
Pressure
Temperature
Power
Rpm
Weight
40,000 cubic meters per hour
730 mm of water column
90?C
160 kw
1,450
2,4 tons
Bracket mill type ventilator VM-50/1000
Output
Pressure
Temperature
Power
Rpm
Weight
i. Bracket mill type ventilator VM-75/1200
Output
Pressure
Temperature
Power
Rpm .
Weight
(konsolnyy melnichnyyventilyator)VM-28/650
28,000 cubic meters per hour
650 mm of water column
90?C
125 kw
1,450
2.43 tons
50,000 cubic meters per hour
1,000 mm of water columns
70?C
245 kw
1,450
3 tons
75,000 cubic meters per hour
1,200 mm of water column
70?C
430 kw
1,450
4.3 tons
j. Sharp blast ventilator (ventilyator ostrogo dutya) VOD 6/300
Output
Pressure
Temperature
Power
Rpm
Weight
k. Sharp blast ventilator VOD-9/300
Output
Pressure
Temperature
Power
Rpm
Weight
6,000 cubic meters per hour
300 mm
200?C
20 kw
2,950
0.77 tons
9,000 cubic meters per hour
300 mm
225?C
28 kw
2,950
0.77 tons
1. Bracket type flue gawp (konsolnyy AYS080s) D-100/220
output
Pressure
Temperature
Power
Rpm
Weight
100,000 cubic
290 mm (sic)
2000C
165 kw
960
2.39 tons
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m.
Two-sided flue gas pump D-190
Output
Pressure
200,000 cubic meters per hour
250 mm
Temperature
2000C
Power
242 kw
Rpm
730
n.
Weight
Two-sided flue gas pump D-190-1
9.6 tons
Output
Pressure
175,000.cubic meters per hour
125 mm
Temperature
200?C
Power
220 kw
Rpm
73Q.
o.
Weight
Two-sided$ue gas Xuap D-19o.1A
9.5 tons
Output
Pressure
200,000 cubic meters per hour
310 mm
Temperature
200?C
Power
297 kw
Rpm
960
Weight '
9.5 tons
_Two-sided flue gas pump D-1902
Output
Pressure
Temperature
Power
Rpm
Weight
q. Two-sided flue gas pump D-190 2 A
Output
Pressure,
Temperature
Power
RPM
Weight
r. Two-sided flue gas pump D-1 .A
Output
Pressure
Temperature
Power
RPM.
Weight
220,000 cubic meters per hour
185 mm
200?C
220 kw
730
9.6 tons
2,40,000 cubic meters per hour
375mm
200?C
418 kw
960
9.6 tons
240, 000 cubic' meters per hour
425 mm
200?C
500 kw
960
9.6 tons
s. Two-sided flue gas pump D-250/300
,Output
Pressure
Temperature
Rpm
Weight
250,000 cubic meters per hour
300 mm
200?C
730
14+.5 tons
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t.
Two-sided flue gas pupp
D-300/400
output
Pressure
300,000 cubic meters per hour
430 mm
Temperature
200'C
Power
685 kw
Rpm
730
Weight
15.4 tons
Tubular Air Preheaters (Trubchatyy Vozdukhopodogrevatel)
22. The factory produces complete tubular air preheaters with tubes of
51/48 mm diameter, with heating surfaces ranging from 560 to 3,100
square meters, also sections of tubular air preheaters, and tubes
of tubular air preheaters. Technical details of tubular air preheater
sections are as follows:
e three-way section (odnostupernchataya trekhkhodova
Heating surface
Number of tubes
690 square meters
563
Length of tubes
8,000 mm
Diameter of tubes
51/48 mm
Dimensions of tube plate (trubnaya
doska)
2,850 x 1
180 mm
b.
Weight of section
Number of sections in group
Single-staLptwo way section
Heating surface
Number of tubes
,
9.25 tons
6 and 8
430 square meters
563
Length of tubes
5,000 mm
Diameter of tubes
51/48 mm
Dimensions of tube plate
2,850 x 1
180 mm
Weight of section
Number of sections in group
,
6 tons
6
c.
Single-stage three?Vay section
Heating surface
Number of tubes
430 square meters
563
Length of tubes
5) 000 mm
Diameter of tubes
51/48 mm
Dimensions of tube plate
2,850 x 1
180 mm
Weight of section
Number of sections in group
,
6.tons .
12 and 16
d.
Two-stage, Section
let Stage
Heating surface
Number of tubes
718 square meters
769
Length of tubes
6, 050 mm
Diameter of tubes
51/48 mm
Dimensions of tube plate
3,350 x 1
258 mm
Weight of seption
Number of sections in group
,
9.3 tons
8
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2nd Stage
Heating surface
Number of tubes
Length of tubes
Diameter of tubes
Dimensions of.tube plate
Weight of section
Number of sections
Steel Coil Economizers
in group
23. The factory produces many different types of
details afire given below.
Diameter of tubes at average pressure
Diameter of collector tubes at average
pressure
Weight of 1 sq meter of heating surface
Diameter of tubes at high pressure
Diameter of collection tubes at high
pressure
Weight of 1 square meter of heating
surface
Speed of water at low pressure
Speed of water at high pressure
370 square meters
769
3,050 mm
51/48 mm
3,3.50 x 1,258 mm
5 tons
8
economizers. Some technical
38/21 and 31/32 meters
273/203 m and 325/225 mm
37 kg
38/30 mm and 38/28 mm
273/203
47 kg
0.35 meters per second
0.5 meters per second
Drum and Ball Mills (Barabanno-Sharovaya Melnitsa
24. Four types of drum and ball mills are produced. Technical details of two
of these mill
s are given below;
a. BShM-287/470
Output
Working length of drum
Internal diameter of.mill
Diameter of connecting pipes (patrubok)
Volume of mill
Rpm of drum
Rpm of electric motor
Power of electric motor
Weight of balls
b. BshM-250/390
Output
Type of electric motor
Power of electric motor
Rpm of electric motor
Rpm of drum'
Reducing gear ratio
Worm Feeders (Shnekovyy Pitatel)
16 tons of anthracite per hour
4, 700 mm
2470 mm
900 mm
30.8 cubic meters
20.6
730
525 kw
39 tons
10 tons per hour
AMO-157-3
300 . kw
730
23
5.25
25. The factory produces five types of worm feeders for main burners
gorelka) and muffle burners (mufe].naya gorelka).
a. Worm feeder for main burners with turns of 240 mm diameter
1:6.15
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Output
Weight of feeder with welded body
Type of motor
Motor power
Revolutions adjustment limits
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12 tons per hour
870 kg
PN-85
0.9 kw
1,350 - x+50
b. Worm feeder for main burners with turns of 151 mm diameter
Gear ratio
Output
Weight of feeder with welded body
Type of motor
Motor power
Revolutions adjustment limits
c. Worm feeder for main burners with turns
Gear ratio
Output
Weight of feeder with welded body
Type of motor
Motor power
Revolutions adjustment limits
1: 4+.5
Up to 6 tons per hour
490 kg, with cast body 588 kg
PN-85
0.9 kw
1,350-450
of 151 mm diameter
1: 2.6
Up to 9 tons per hour
490 kg, with cast body 588 kg
FN-85
0.9 kw
1,350-450
d. Worm feeder for muffle burners with turns of 151 mm diameter and
gear ratio..----
Output
Weight of feeder with welded body
Type of motor
Motor power
Revolutions adjustment limits
0.5 to 1.5 tons per hour
56o kg
PN-85
0.9 kw
1,350 - 450
e. Worm feeder for muffle burners with turns of 151 mm diameter and gear
ratio 1:11
Output 0.75 to 2.5 tons per hour
Weight of feeder with welded body 560 kg
Type of motor PN-85
Motor power 0.9 kw
Revolutions adjustment limits 1,350 - 450
Dust Worm Gears -(E levoy Shnek)
26. Two types of dust worm gears are produced:
a. Dust worm gears with turns of 400 mm diameter
Maximum length of worm gear
Revolutions
Output
Weight of 1 running meter
Reducing gear
Number of shaft revolutions
Motor power with worm gear not
exceeding 35 meters
Motor power with worm gear
exceeding 35 meters
Weight of reducing gear
50 meters
65
20 tons per hour
131 kg
ShR-20 with gear ratio 1: 11.4
750
6.8 kw
10.3 kw
390 kg
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b. Dust worm gears with turns of 500 mm diameter
Maximum length of worm gear
Revolutions
Output
Weight of 1 running meter
Reducing gear
Number of shaft revolutions
Motor power
Weight of reducing gear,
35 meters
57
45 tons per hour
243 kg
ShR-45 with gear ratio 1:13.2
750
14.7 kw
644 kg
Coal Dust Slot Burners (Pyleugolnaya Shchelevaya Gorelka)
The factory produces six types of coal dust slot burners as follows:
a. Single (ordinarnaya) slot burner UShch 3A
Output
Weight
b. Single slot burner UShch-3B
Output
Weight
c. Single slot burner UShch-4
Output
Weight
d, Double(sdvoyannaya) slot burner UShch 1
Output
Weight
e. Double slot burner UShch-2
Output
Weight
f. Double slot burner UShch-5
Output
Weight
Muffle Burners (Mufelnaya Gorelka)
10 tons per hour
1.86 tons
10 tons per hour
1.86 tons
7 tons per hour
1.52 tons
10 tons per hour
2.74 tons
14 tons per hour
2.73 tons
11 tons
2.6 tons
28. The factory produces five types of muffle burners with details as follows;
a. Furnace chamber volume
Grate surface
Output
Weight
b. Furnace chamber volume
Grate surface
Output
Weight
0.34 cubic meters
0.144 square meters
600 kg per hour
.077 tons
0.24 cubic meters
0.36 square meters
500 kg per hour
1.22 tons
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c. Furnagp chamber volume
Grate surface
Output
Weight
29.
d. Furnace chamber volume
Grate surface
Output
Weight
e. Furnace chamber volume
Grate surface
Weight
Coal Dust Turbulent Burners ( rleugolnaya Turbulentnaya Gorelka)
Six types of turbulent burners are produced, including the following:
a. UT-1
Output
Weight
Fuel
UT-4
SFX RET- U.S. OFFICIALS ONLY
1.1 cubic meters
1.15 square meters
1,600 kg per hour
1.18 tons
0.65 cubic meters
0.85 square meters
1,200 kg per hour..
0.93 tons
1.55 cubic meters
1.2 square meters
1.65 tons
2 to 5 tons per hour
1.2 tons
Anthrac it e
Output 2.5 to 4 tons per hour
Weight 1.22 tons
Fuel Anthracite
c. UT-5
Output 1.8 to 3 tons per hour
Weight 0.92 tons
Fuel Anthracite
d. UT-6
Output 4.2 to 9.5 tons
per hour
Weight 1.35 tons
Fuel Moscow Basin coal
UT-7
Output 3.5 to 7.5 tons
Weight 1.08 tons per hour
Fuel Anthracite
Pipes
30. The factory produces steel pipe lines of various diameters for electric power
stations.
Oil Equipment for Cracking Plants
31. The factory produces over 100 different pieces of oil equipment for cracking
plants. These include:
a. Vacuum columns (vakuumnaya kolonna) weighing about 54 tons each. These
are covered inside with thin steel alloy sheeting (11-13 percent chromium).
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b. Fractionating columns for reforming plants and cracking plants
c. Oxidizing columns with three meters diameter
d. Condensers for columns
e. Gas separators for light cracking columns
f. Distillate cracking plant evaporators
g. Fraction coolers (kholodilnik fraktsii)
h. Steam distillate heat exchangers (parodestilatnyy teploobmennik)
i. Evaporators
j. Absorbers
k. Reboilers
1. Regenerators
in. Mud separators
n. Sedimentation tanks (otstoinik)
o. Parts for tubular furnaces
p. Alko (sic) plates (tarelka alko)
q. Cap plates (kolpachkovaya tarelka)
r. Cascade plates (kaskadnaya tarelka)
s. Gasoline transferring pumps
t. Oil pipe lines
u. Deaerator tanks
v. Cylinders (ballon)
Agricultural Machinery
32. This includes four-share tractor ploughs, tanks for water and fuel, and
spare parts for machinery.
33.
Because of the large number of articles produced it is not possible to
give figures in respect to equipment manufactured. Some idea of the
output in 1955 can be obtained from the following:
a. About 60,000 tons of steel of various kinds were used.
b. 500-540 pieces of oil equipment, exclusive of pumps, small articles,
and spare parts, were produced.
c. 12-14 large powerful boilers of drum and uniflow types with steam
output of 200 or more tons per hour and several times more medium
power boilers were produced.
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d. Heating and industrial boilers running into three figures were produced.
e. 900 to 1,000 ventilators and flue gas pumps were produced.
f. About 30,000 nickel-plated bedsteads were produced by the Consumer
Goods Shop.
PERSONNEL
34. The director is Kitov (fnu). He was director of the factory in 1949-1950,
having previously been director of the Moscow Komega Factory. In 1950,
he was appointed head of the Central Department of the Boiler and
Turbine Industry of the Ministry of Transport and Heavy Machine Building
of the USSR. After two and one half years in this post he returned
to the factory as directorpreplacing Razdobarkin., (fnu). From 1943 until
the middle of 1949, the director was Bentsion Gdaliyevich Khabenskiy.
The following is a list of important personnel:
Deputy directors:
Chief engineer:
Chief technologist:
Chief metallurgist:
Acting'=chief designer:
Production chief:
Tsukerman (fnu) and Shpentser (fnu)
Chernik (fnu)
Khrustachev (fnu)
Surovtsova (fnu), who is a Stalin prize
winner
Chechik (fnu)
Shikanyan (fnu)
35. The total number of employees is about 8,000. In some shops there are three shifts
and in others two.
SHOPS
36. The following is a list of shops at the factory:
Preparatory Shop (Zagotovitelnyy Tsekh)
Machine Ship (Mekhanicheskiy Tsekh)
2nd Machine Shop (Vtoroy Mekhanicheskiy Tsekh)
Foundry (Liteynyy Tsekh)
Forge (Kuznechnyy Tsekh)
.Press Shop (Pressovyy Tsekh)
Metal Construction Shop (Tsekh Metallokonstruktsii)
Boiler Machine Shop (Kotelno-Mekhanicheskiy Tsekh)
Boiler Assembly Shop (Kotelno--.Sborochnyy Tsekh)
Draught and Blowing Machine Shop (Tsekh Tyago-Dutevykh Mashin)
Heavy Oil Equipment Shop (Tsekh Krupnoy Neftyanoy Apparatury)
Light Oil Equipment Shop (Tsekh Melkoy Neftyanoy Apparatury)
Pump Shop (Tsekh Nasosov)
Pipe Shop (Trubnyy Tsekh)
Machine Assembly Shop (Mekhano-Sborochnyy Tsekh)
Metal Article Shop (Metiznyy Tsekh)
Tool Shop (Instrumentalnyy Tsekh)
Assembly Shop (Montazhnyy Tsekh)
Electric Shop (Elektro-Tsekh)
Machine Repair Shop (Remontno-Mekhanicheskiy Tsekh)
Crane Shop (Kranovyy Tsekh)
Building and Repair Shop (Remontno-Stroitelnyy Tsekh)
Steam Power Shop (Paro-Silovoy?Tsekh)
Consumer Goods Shop (Tsekh Shirpotreba)
Transport Shop (-Transportnyy Tsekh )
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SOURCES OF MATERIAL
37? The factory obtains steel tubes from the following enterprises:
a. The Dnepropetrovsk Metallurgical Factory i/n Lenin (particularly
tubes for uniflow boilers and including stainless steel tubes)
b.' The Pervouralsk Novotrubnyy Factory i/n Stalin, No. 703
c. The Nikopol Yuzhnotrubnyy Factory
d. The Dnepropetrovsk Factory i/n Karl Libknekht
38. It obtains rolled, section,and sheet steel and wire from the following:
a. The Hammer and Sickle Factory in Moscow
b. The Elektrostal Factory in Moscow Oblast
39. The factory is supplied with stainless strip and sheet steel by the
Elektrostal Factory in Moscow Oblast.
40. The boiler and oil equipment fittings.come mostly from the Venyukovskiy
Fittings Factory in Moscow Oblast.
-.QONSUN R 8.
41. Articles manufactured at the factory are marked ZIO (Zavod Imeni
Ordzhonikidze). They are sent to all areas of the USSR and also
to other Communist countries, including China, Bulgaria, and Rumania.
Oil equipment for cracking plants is sent to Baku, Saratov, Ishimbay,
Groznyy,etc.. Dobrin boilers and others are sent to all coal basins of
the USSR and also abroad.
MISCELLANEOUS
42. The factory publishes a newspaper (mnogotirazhka) called Znamya Stakhanovtsa.
43. The equipment of the factory, of which about 70 percent has been replaced
since the war, is in good condition. Most of the industrial buildings
fow require complete overhaul or major repairs.
44. The situation regarding housing for factory personnel is gradually
improving, and new buildings are being erected annually. In 1953, two
large six-storied blocks were built near the Pakhra River,facing the
Podolsk Park of Culture and Rest.
~..- Ac4MA .LL4.L1JJJ JJVr41C3L1 DI tnls ratio is illegible.
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