(SANITIZED)SHANGHAI GENERAL INSTRUMENT FACTORY: HISTORY, ORGANIZATION, PERSONNEL, PRODUCTION AND LAYOUT(SANITIZED)

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Collection: 
Document Number (FOIA) /ESDN (CREST): 
CIA-RDP80T00246A026800580001-1
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RIPPUB
Original Classification: 
C
Document Page Count: 
10
Document Creation Date: 
December 27, 2016
Document Release Date: 
November 15, 2013
Sequence Number: 
1
Case Number: 
Publication Date: 
May 8, 1958
Content Type: 
REPORT
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Declassified in Part - Sanitized Copy Approved for Release 2013/11/15: CIA-RDP80T00246A026800580001-1 INFORMATION REPORT INFORMATION REPORT CENTRAL INTELLIGENCE AGENCY This material contains information affecting the National Defense of the United States within the meaning of the Espionage Laws, Title 18, U.S.C. Secs. 793 and 794, the transmission or revelation of which in any manner to an unauthorized person is prohibited by law. CJ TRY China C-0-N-F-I-D-E-N-T-I-A-L NOFORN REPORT 50X1 SUBJECT Shanghai General Instrument Factory: DATE DISTR. F May 1958 History, Organization,, Personnel, Production, and Layout NO. PAGES DATE OF INFO. PLACE & DATE ACQ. REFERENCES 10 50X1-HUM 50X1 50X1-HUM SOURCE EVALUATIONS ARE DEFINITIVE. APPRAISAL OF CONTENT IS TENTATIVE. History 10 The General Instrument Factory (Tsung Ho I Chli Chiang) (4844/0678/ 0308/0892/1681), Shanghai_. was established by the 50X1-HUM Whitney Trading Company The chief organizers were unuu xuan-chen OUX1-HUM (0719/0337/2823), chief manager of the Whitney firm, and LIU Chiun-kivai (0491/ /1816), also known as LIU Fel (0491/7378), second manager of the Whitney firm, who became manager of the new factory. The factory had great difficulty getting engineers and other workers, because, as a private company, it could not hire persons employed in state factories; it started with a staff of only 25 persons. 50X1-HUM 2. 50X1-HUM during the three-anti five-anti movements, although 50X1-HUM the factory, since it was just organized., was not affected directly, the Whitney trading Company was investigated and former Whitney em- ployees of the factory were recalled to the older firm to take part in the proceedings. CHOU, LIU, and another member of the factory were forced to confess to illegal activities, and the Whitney company was fined over ten billion yuan (old currency) They were 50X1-HUM given a year to pay the fine, and this necessitated stepping up the factory's activities in order to raisethe money. managers had invested about 50 million old they put in 130 million old yuan, and vested 25 million more. the 50X1-HUM factory; 50X1-HUM they have in- 50X1-HUM 50X1-HUM the factory was semi-nationalized, an arrangen50X1-HUM whereby the stockholders were to receive dividends not exceeding 4.5 percent for seven years, after 1.1tich the factory would become totally nationalized. Before the nationalization measures went into effect, key personnel of the factory were sent away for several months' C-0-N-F-I-D-E-N-T-I-A-L NOFORN 50X1 STATE X I ARMY I X I NAVY I X I AIR I X I FBI I I AEC I I ORR Evl xi (Note: Washington distribution Indicated by "X"; Field distribution by "#".) INFORMATION REPORT INFORMATION REPORT , lk Declassified in Part - Sanitized Copy Approved for Release 2013/11/15: CIA-RDP80T00246A026800580001-1 Declassified in Part - Sanitized Copy Approved for Release 2013/11/15: CIA-RDP80T00246A02r8Z)01580001-1 2 - schooling to prepare .them ideologically for the nationalization. Director LIU was required to attend a different school, especially for capitalists, a group of three or four Communists came to the factory., ostensibly to increase productionl they talked to the foremen and pointed out the need for nationalization. The manager was required to apply "voluntarily" for nationalization. Many other plants, some of which were not on the list for nationali- zation, were also requited to apply "voluntatile-so that some could be rejected and acceptance could be made to appear d prvilege.- The ?? government set three requirements for nationalisationg . the plant had to be making -a profit, it had to be important to the state, and it had to be in need of modernisation. About two months after the manager applied for nationalisation, it Was granted. The only im. mediate effect on the internal organisation was the establishment of the office of party secretary in the factory, which then had a Staff. of about 45 or 5eig After nationalisation, the plant was placed under the Administra of Technieal Production (un g Yeh kik& Li thu) (15602814/4619/- i444) ofthe thanghai goverment* because it was a ?local half.., nationalised factory" instead of a "central" factory which We have been placed directly under Ehinistey in Peiping; repeesentatives of the newly established technical bueeau fap . Measuring instement donsteuction Of the Piest Ministry of Machine industry in Peiping visited ?hanghai to inveatigate the passibiitty. Of incorpoeatifig the factoey with the thanghaiteientific and 144::: dustrial instrument besearch institute* whibh we*thbn beintol4h40 They discussed the ni8V6 with the efigineering,staff-ot_the factdt601- cohbuered in it: dila' tung=fu (otijii63&46)* party dar@bif# of ' the factory* Who feared that his iffiportance-wouid be diffiinishedi opposed the mirth it was also 'opposed by the thafighai goverment* which wafited to keep the factory Uhaer it6 jatigdibtibh; official reasofi givefi by Mg afi&the gs'eerfiffiefit OdS that the factory was the sole producer ifi ehifia of gOffi6 iteaL ibki l it were idaded adgil the' Fddeall6A Willa 86 affiphasised at the bip6fibre 8f proaUeti6R; 50X1 -HUM x.1 50X1 -HUM 50X1 -HUM r ? The ffiatter was takefi 2E6. th6 tate Piafifiifig ebr 1:Sei60, Where, Li F?-Oh'un rided that bib factory Should hot be piabda under the iiistitute The Technical hdreail, however, asked the taatbr# engineers to assist informally in organizing the institute, which the'Y did. LI Fu-chlun made a personal visit to Shanghai and. reversed his decision, placing the factOrinstitUte., factory had been criticized because it had too many engineers in pro- portion to its workers and production; LI's move was designed to bring the engineering staff of the factory into the institute, which was more interested in individual research capabilities than in factory production. most of the engineers and the factory director: had been givenposts in the institute. .While they still hold their, ? positions in the factory also, they visit it only .occasionally to supervise production and perform their research and development work , at the institute. Organization 6. The organization of the factory included :a directorate with subordinate offices (shin) (1358) and department0,, (kto)'(1.430), Personnelansferred to the Shanghai Sci.Phtificaiiilia01,'J'. trial Instrument Research'institue are shown in the positions they *ita4A continue,to occupy at the factory, There are, in addition titc"the-pftligiOn;tt nel listed below, between 100 and 200 students scattered throug11#0.;,.:' departments who are assigned to the factory for training. The 0441* zational arrangement is the following: ? 50X1 -HUM 50X1 -HUM 50X1 -HUM 66)(1-HUM ,50X1 -HUM . NOFORN Declassified in Part - Sanitized Copy Approved for Release 2013/11/15: CIA-RDP80T00246A026800580001-1 Declassified in Part - Sanitized Copy Approved for Release 2013/11/15: CIA-RDP80T00246A026800580001-1 (Party Secretary Directorate C-0-N-F-I-D-E-N-T-I-A-L NOFORN -i Sales and Procurement Department - 3 - Projects Department -I Personnel Department Design Chief Engineer Engineer Office Accounting Department _lAdministrative , Department Production 1 Department Electric Bulb Workshop Optics Workshop _I Regulator Workshop Oven Workshop ?I.Pyrometer Workshop 1 Fitters and Lathe Operators Workshop Assembling 1 Workshop 4 Inspection Office 50X1 50X1-HUM .a. Thedirectorate consists of the director, LIU WUn-kivai,who is also con- currently chief-of the Optical- Devices Office of the Shanghai Scientific and Industrial Instrument R6'Search Institute; and two vice-directors; :CHOU Hung-fu, and WANG Ku-min (3769/0657/3046), both Communist Party-members with no technical training. CHOU is con- currently party .secretary, in which capacity he is in charge of all party activities in the plant. 50X1-HUM b. C. The plant has a few classified documents, such as reports on personnel matters, the annual production, plan, and price lists. These are kept in the office of Vice-Director WANG Ku-min but are not locked up. The higest classification, stamped on the documents, is "Confidential" (chi mi) (289)--/ ,1378); there are no documents with the classification "Secret" (mi) (1378) ar'"Top Secret" (Chi mi) (2817/1378). The position of chief engineer is held by PAI Chin-yuan (4101/6855/0337), who has occupied the post since the factory was es-50X1-HUM tablished, and who is concurrently chief of the Thermotechnical Office of the Shanghai Scientific and Industrial Research Institute. Under him is the Engineering Office (Kung Chfeng Shih Shih) (1562/4453/1597/1358). It includes four engineers, who also staff the subsidiary Laboratory (Shih Yen Shih) (6107/7526/1358). This office studies foreign instru- ments, makes copies and improvements in them, and is responsible for new developments. Little work has been done here, however, since the transfer of the engineers to the Shanghai Scientific and Industrial Instrument search Institute. Another subsidiary office is the Design Office (She 50X1-HUM Chi Shih) (6080/6060/1358), headed by LIU Hsiao-szu (0491/1321/1835), a graduate of Tiling Chi (0681/3444) C NOFORN 50X1-HUM Declassified in Part - Sanitized Copy Approved for Release 2013/11/15: CIA-RDP80T00246A026800580001-1 Declassified in Part - Sanitized Copy Approved for Release 2013/11/15: CIA-RDP80T00246A026800580001-1 HOORN - 4 - University, Shanghai, a specialist in the mechanical aspects of instrument construction. There are about 35 employees of this office, all engineer technicians (chi-shu-yuan) (2111/ 5890/0765), persons with engineering degrees not yet designated full engineers by a classification commission. The four engineers who run the Engineering Office are: 50X1-Fiumt (1) CHAO Yuan (6392/0337), an optics specialist, 50X1-HUM who was graduated from Peiping University and is 50X1-HUM concurrently a professor at Chekiang University and an engineer ' in the Optical Devices Office of the Instrument Research Institute. (2) WANG T'ung-chang (3769/0681/7022), graduated from 50X1-HUM Ch'ing Hua University, Peiping, responsible for work on the electric oven, who is concurrently head of the Special Material Research Office of the Instrument Research Institute. YANG Hou-ching (2799/0624/2417), from Nanhai University in Tientsin for general electrical engineering problems. graduated responsible SHANG Shu-ch'i (4141/2885/3217), from the University of Wisconsin specialist, who is also concurrently head of Regulation Office of the Instrument Research graduated an electronics the Automatic Institute. 7. Under the directorate and its related offices are various departments: a. The Plans Department (Chi Hua Kso) (6o6o/0487/443o) is headed by HSIUNG Tsung-ch'ing (3574/1350/0615), a soldier, also factory secretary of the Communist Youth Party. I There are ten other employees. This department works closely with the Production Department, in which ? its employees work concurrently. b. The Sales and Procurement Department has seven or eight employees and is headed by SHIH Ch'un-shu (2457/2504/2885). c. The Personnel Department is headed by T'AO Shang-yueh (7118/1424/ 2588) and has about eight additional employees; all are members of the Communist Party. Two or three members of th:s department. are designated as Communist cadre for the factory, but they are, -7 not organized as a special unit because the faatory is not large. enough to warrant it. The cadre is responsible for the political loyalty of members of the factory. they worked through cross-examination and encouragement to Informers, but - these methods caused such wide-sp;eL,d resentment that they. are.h4 longer carried on openly, although confidential investigatVoti85.',!?, are still performed. The functions of the Personnel Department:: include supervision of the student apprentices assigned to the-- factory. . 50X1,-HUM 50X1-HUM ? 50X1-HUM ? .4s1 ? .,41 4` .450X1-HUM. 44' d. The Accounting Department handles bookkeeping and finances . It has five employees besides its chief, YU Hua-Jen (0060/0553/ e. The Production Department. (Shsng Chtan V.o) (3932/3934/4430).'islakt,,.0'.,r headed by YUAN Hua-chluan, (591.3/5478/1557), Tnere are ten other employees,. who work con- currently in the Plans Department. Administratively this depart, , ment is directly under the director, but for technical problems ? -,;r1v.J- - it is under:,the Chief Engineer. ,. -i-% .,.. ' -1447?,.4 ? - 44; ,te 4 , -.4; ? 50X1-HUM Declassified in Part - Sanitized Copy Approved for Release 2013/11/15: CIA-RDP80T00246A026800580001-1 4 v.! Declassified in Part - Sanitized Copy Approved for Release 2013/11/15: CIA-RDP80T00246A026800580001-1 NOFORN -5- 8. Under the Productien Department are various offices and workshops (ch'e chien) (6508/7035): a. The Inspection Office tests final products to determine whether they are of good enough quality to be marketed. According to a decree of the Administration of Technical Production of the Shanghai government, chiefs of inspection offices in all factories should be at the same level as the plant director in order to prevent the latter from releasing poor products to the market. The factory has riot complied with this decree, however; the chief of the Inspection Office is an engineer-technician, CHANG Shu-chi (1728/2885/1015). There are five other employees. The testing equipment is all either locally made or of standard type, such as German-made Oscilloscopes, American-made vacuum tube voltmeter, various small meters, spectrum analyzer, and various items of Zeiss optical test equipment. The Insp(Iction Office is subordinate to the Production Department but is also responsible to the Chief Engineer. b. The Assembling...Workshop assembles parts Made in other workshops into final products and also handles electroplating, painting, and varnishing. It is broken down into smaller sections for each of the finished products made by the factory. The chief is an engineer-technician, PAN Chia-te (3382/1367/1795); there are about 40 employees, of whom three or four are skilled workers. c. The Fitters and Lathe Operators Workshop has About 60 employees,' including three master fitters and three master lathe operators. Until mid-1957 it was headed by CHANG Ching-hsun (1728/2417/1559), a master lathe operator; he became deputy when a new shier, an engineer, took over d. The Pyrometer Workshop is headed by a technician, Till Hsi-k'uei (4047/6932/7608), and has 20 other employees. e. The Oven Workshop is headed by a skilled worker, WANG Chi-shan (3769/1015/0810), and has five employees. f. The Regulator Workshop is headed by an engineer-technician, WANG Chin-i (3769/0037/0001). There are 15 employees, mostly technicians, who are capable workers but lack adequate training and experience,. g. The Optics Workshop is headed by a master grinder, FEI Pang-chih (6316/6721/3112); there' are about 30 other employees. h. The Electric Bulb Workshop is headed by SHIH Yuan-ying (2457/ 0337/5391), a master glassblower and practical engbVeer, without an engineering degree. There is one journeyman and about 20 :apprentices. This section has no glassblowing machines, although t,was planning to make small bulbs by machine. Labor Union The labor union in the factory is very weak, although all personnel except the director belong to it; the reason is that the engineers, rather than the workers, are responsible for the operation of the plant, C-0-N-F-I-D-E-N-T-I-A-L NOFORN 50X1 50X1 -HUM 50X1 -HUM 50X1 -HUM Declassified in Part - Sanitized Copy Approved for Release 2013/11/15: CIA-RDP80T00246A026800580001-1 Declassified in Part - Sanitized Copy Approved for Release 2013/11/15: CIA-RDP80T00246A026800580001-1 10. Physical Installation o NOFORK - the. factory moved from Yen Hai Lu (2518/ 3189/6424) No. 196 to an address in the 1900s on Yen An Hsi Lu (1693/1344/6007/6424) in the Fa Hua Chen (3127/5478/6966) section of Shanghai. It is on a corner and consists of three buildings: a one-story building, approximately square, covering about 500 square meters; a three-Eitory rectangular building covering about 3000 square meters; and a small shed. Only the one-story building was there before the factory acquired the property; it was formerly a repair factory for textile machines. A wall oh the north side Of, the property separates it from the Wen Shin (2429/1102) Fountain Pe' Factory. Between the three-story building and the street are a few-i small buildings which do not belong to the factory and are used as private dwellings. The factory is trying to acquire these buildinp in order to tear them down. 50X1-1-1 UM Production and Technical Developments 11. Products issued by the factory include the following: 50ki -HUM ? . . .,4.44, ? :3 50X1-H a. The first product of the factory was thermocouples. Production started and was &Out 2000 a year it was About 10,000. About half the thermocc.41,8 produced are elements without meters,, for replacement Of bur** out elements; about half are complete units. More could be 04,4. duced if there were greater demand. (1) The models used are thermocouples manufactured by the -140 firm Camili Bauer from HartMann-Braun patents; theSe:Were obtained through the Whitney. Trading Company Two types are produced. .The first has element wires. of alumel, a hiCk(el. alloy, and chrome', a chrome alloy, made in lengths Of one half meter to two meters. The shortest sell at 180,Yuad;.:the longest at 250 yuan, for element and meter. The secOn4;,type- has wires of platinum and platinum rhodium; it is used for measuring temperatures up to 1600 degrees Centigrade. The largest of thA type is one meter long and sells for 500 . yuan; 20 centimeter items, chiefly for laboratory purposes,, sell for over 250 yuan. Cost of production is about half. the sale price. " ? (2) The.eleMent wire is obtained from the upsR through.tha, National Import-Export Corporation.tHThe:protectiye'tOessArP made of stainless steel, purchased in sheet form and:400:: Contracted to local sheet metal working4iholie.to be and 'welded into tubes the sheetscamefrofiHthel WOE; before that the factory was using old stock from the United States. The insulating stoppers (lead-in plugS)a,re ceramic, purchased in a finished form from an earthenware factory in T'angshan (N 39-38, E 118,a1),. Hope:h. (3) Millivolt meters, using agate, Which is Plentiful In China, for bearings,' are madeat the factory. b. The second item to go into production magnifying glasses. , was lenses for 0. The third product was plane glass disks, optical instruments for measuring the flatness of a surface. . this was still the only factory in China producing A '?50X1-FIUM ? NOEOP 50X1-1-1 UM Declassified in Part - Sanitized Copy Approved for Release 2013/11/15: CIA-RDP80T00246A026800580001-1 Declassified in Part - Sanitized Copy Approved for Release 2013/11/15: CIA-RDP80T00246A62-6800580001-1 d. C-0 iweuil - 7 - these instruments. The instruments can measure within a ten thousandth of a millimeter accuracy. They are made in diameters of 40, 60, 80, 100, 120, 150, possibly 180, and 200 millimeter's. Initially they were sold at a loss; the smallest were sold for 50 or 60 yuan, the largest for over 200 yuan. The labor cost is one man-day per unit. about three of the largest were sold each month and between 200 and 300 of the smallest. The large glasses are difficult to make, but the factory can make as many of the small ones as it can sell. (1) Optical glass is not needed; normal hard glass is u-v)d. Initially, the plant purchased thick window glass. it began to use a hard glass like pyrex, made at the Nanking Glass Factory. It was first tested but was not in full production since orders have to be placed four to six months in ad- vance. (2) The machinery for making the glasses is made at the plant. It purchases small 3.5 HP motors locally and procures mountings of cast iron from small two- or three-man foundries, of which' there are several in Shanghai. The finest grain ferric oxide, which is very difficult to obtain, is used for polishing. The ferric oxide is probably of Japanese origin; it is ob- tained through a state-run procurement agency in Shanghai, the Wu Chin Kong Szu (0063/6855/0361/0674). The fourth product of the plant, which went into production was an electric oven for determining carbon content of metals and other materials, the ovens were improved by the addition of glow bars for better temperature control. Each oven is equipped with two or three glow bars covered with a metal housing with thermo-insulating material. sold to the Wu Chin Kong Szu state procurement agency for over 3000 yuan each. They cost about half this amount to produce, but since factories are permitted to make only 15 percent profit, the declared cost of manufacture is higher than the actual cost. Labor costs are about 80 percent of the total because of the brick-laying, and masonry work involved and theligh percentage of defective ovens. Two-thirds of the ovens made are rejected as defective; about 50 salable ovens are produced a month. (1) It took about three years bars, which are about 350 millimeters use is in ovens. They sell for about glow bars were formerly available but they came via the USSR. (2) (3) to develop the glow long. Their chief 35 yuan. Imported were very expensive: some East Germans, who were technical advisors at the Po Shan (0590/1472) Factory in Shantung, came to the factory to investigate the development of these glow bars. 50X1-HUM 50X1-H UM 50X1-HUM 50X1-HUM 50X1-HUM 50X1-HUM 50X1-HUM 50X1-HUM 50X1-HUM 50X1-HUM 50X1-HUM '50X1-HUM a delegation from Peiping came to Shanghai to investigate the im ovement or enlargement of electric switching installations, small electric motors, and glow bars. This was the first indication the factory received. of Chinese official notice, although it had been trying for three years to interest the government in glow bars. e. the factory began producing larger chamber ovens copied': rom the Soviet KO type, for which the original design had come - from Germany. These ovens were being manufactured at the rate of, -.50X1-HUM O-O-N-F-I-D-E-N-T-I-A-L NOFORN _ 50X1-HUM Declassified in Part - Sanitized Copy Approved for Release 2013/11/15: CIA-RDP80T00246A026800580001-1 Declassified in Part - Sanitized Copy Approved for Release 2013/11/15: CIA-RDP80T00246A026800580001-1 f. g. h. C -0 -N -F -1 -D -N -T -1 -A -L NOFORN - 8 - , about 30 a month they sell or:about 5000 yuan. also, the factory began producing ovens of the Soviet G-30 and G-50 types, at the rate of about. 10.a.month, which sold for 10,000 yuan. These were not of'good qualityl thejaCtorydeveloped an electronic temperature regulator for both the ){0and G type oven; it was of Chinese .design but was made to'-lookexternally like the Soviet type ERM-47. ...the factory started working on a six-kilowatt hi-frequency4nduction heating- surface annealing oven. 1$41kwas colepleted:.. for the factory's own use; production foa.Wwie.pOt achieved This is the onlyfactOryjri:Ohina making this type of oven. All parts are obtained ifl *Oghai, except. radio tubes,. which come from the Peiping'Re: 'eTi206 Factory. the factory began producing optical.14rOmeters; these are made at the rate of about 400 a month'a*Oell for about 450 yuan, the plant began producing radiation pyrometers, which are made at the rate of about -400 ael*Wand sell for about pyrometer, modeled on a Soviet type; iladOpt the rate of 400 ruin. it also bege,4.P01:04;Pg another optical about 400 a mOnth and sells for about - - 50X1 50X1 -HUM '50X1 -HUM 50X1 -HUM the factory started production of a4)0laroscope to test internal tensions of glass. About 10.of4hose were being sold a month at about 1000 yuaneaph,-.: Also the plant began making metaMargical microscopes; fcrinspect on of metals. About 50 a month, at 6000 yuan each,. were belngsold A polarization microscope WaS.ale0 introduced about 15 a.month were produced'and sold for 1 yuan each. A larger polaroscope went, into production after it had earned enough money from pyrometers, the factory employed a glassblower and began producing lamps, in- cluding lamps for optical pyrometers and low-pressure mercuili,_ vapor lamps for use with.the plane glass:measUring instruments. it began producing lamps for radiatioh.pYrometers and . sodium lamps. This is the only factO*ry in China producing sodium lamps; according to the Academy of Sciences, they are equal in quality to those made in East Germar4;.' C NOFORN 50X1 -HUM 50X1 -HUM 50X1 -HUM 50X1 -HUM 50X1 -HUM 50X1 -HUM 50X1 -HUM 4t 50X1 -HUM Declassified in Part - Sanitized Copy Approved for Release 2013/11/15: CIA-RDP80T00246A026800580001-1 Declassified in Part - Sanitized Copy Approved for Release 2013/11/15 : CIA-RDP80T00246A026800580001-1 NOFORN -9- 14. Enclosure A is a sketch of the layout of the factory. 50X1 50X1 -HUM NOFORN Declassified in Part - Sanitized Copy Approved for Release 2013/11/15: CIA-RDP80T00246A026800580001-1 Declassified in Part- Sanitized Copy Approved for Release 2013/11/15: CIA-RDP80T00246A026800580001-1 NOF0]Ef -1C- Enclosure A PHYSICAL PLANT, GENERAL INSTRUMENT FACTORY SHANGHAI wall leiictr plati and paint shop 3-story building First Floor private dwellings Yen An Hsi Lu Admin. and account- ing Depts. well -Entrance 1 1-story building 'fit- ters oven and - work- 3412111.! stores sho lators----I workshop 50X1 3-Story Building Second Floor Optics Regu,- Work- lator shop Work- shop stair well nspec - tion Office tele- phones -T-I-A-L NOFORN 115-67 -- Bulb Work- shop Pyrometer Workshop Declassified in Part - Sanitized Copy Approved for Release 2013/11/15: CIA-RDP80T00246A026800580001-1