INDUSTRIAL AND CITY INFORMATION ON DNEPROPETROVSK
Document Type:
Collection:
Document Number (FOIA) /ESDN (CREST):
CIA-RDP80T00246A048600270001-3
Release Decision:
RIPPUB
Original Classification:
C
Document Page Count:
51
Document Creation Date:
December 22, 2016
Document Release Date:
June 2, 2010
Sequence Number:
1
Case Number:
Publication Date:
May 20, 1959
Content Type:
REPORT
File:
Attachment | Size |
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CIA-RDP80T00246A048600270001-3.pdf | 3.86 MB |
Body:
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naili ~ 111 11111111111
a r . . S r
CENTRAL INTELLIGENCE AGENCY
SUBJECT Industrial and City Information
on Dnepropetrovsk
DATE OF
INFO.
PLACE &
DATE AC
25X1
25X1
-Attachment l: eport on the
t 25X1
1 -1 rovsk Meta u is any gibes the
h
sical and f
n
tio
l l
p
y
u
c
na
ayou
or the plant as of 1953. A sketch and le end for the -plant included.
to all the buildings except the transformer plant was unrestricted.
of no plans for construction.l
Attachment 2: A description of the physical and functional layout of the
Petrovsk Metallurgical Plant as of 1956. Although the plant did not special]
910were consigned to the Ministry of Defense. The plant's only underground
installations were those servicing the old blast furnaces. New furnaces hard
been planned and may have been the object of construction under way, in tY~,e
vicinity of the already existing furnaces. Fairly detailed sketches and
legends of the in plant area and its annex building are included.
STATE X ARMY X NAVY IX AIR
l5 frsi
(Notes Washington distribution indicated by "X"; Field distribution by "#".)
AEC
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o
i
I-,- II'RZ g r vs y ar ozno-Remontnyy.Zavod
) Presenting sparse information on plant operations as of 1956. A legend
and sketch for the plant area are included.
Attachment 4: A fairly detailed description of the physical and operational
layout of the Lenin Pipe Plant as of 1956. Included are a sketch and legend
of the plant area and a paragraph on dimensions of the standard pipe produced
at the plant.
2
' TI 'on
the locomotive repair plant lnepro t
k
Attachment 3: A brief re ort
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Next 22 Page(s) In Document Denied
Iq
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-'e trovskogo Plant in Ineprope tr ovsk
designation. It wos subordinate to the .1 -`try of
3 e,p=yta11 c'" :r`2'.~l
Industrky.
Identificat-E on o~' the Plant
The Petrovs? o"o plant had no Other name or maobri al .
sketch on page 18 ot- plant la out?)
i.n front of the plant as a H stet" on with eight to ten trucks.
(See ovl riaur -to hpt. off C,'t> of (lwejFa~ct~a. ~l location- oL the -plant. See
whiC's?- source did not r eea _l,- passed the front of the plant,: ~,-,,.rid
tvween this line and th4) building ran the Dnepropetrovsk,iev R<
,i .-v-or.. Th ire %va ~ no street (sic) linul, t i number
Location of the .:'l an
e plank as located a out three I n west of the Dnepropetrovsk
five entrances i'ar ,er> on nel and vehicles and One R antrance.
and was ,inclosed bur a two--ra. r; abbl work wall. There were four
subterranean in.stallatic
ri`l tredt
25X1
plans for construction. The w_ir working shop
was u _ ra 3 and t J larg r ,art o f t she rails and ?+ r o-n beam
and where waste .L ~'or the iron. fell. The building was ?'ireproof.
here wer several tunnels 1"=There part of the machinery was installed
' -t ho a r g'h t
windows iXl end.~>u. f or -u121~ s .at~a~7e of ;. a ,..~.~~~ ;s ~awti vr.~~.~L as ~.
J.i~~'? t,.i.nr);
In the center o'JE' the roof was a large alas skylight w-%t h late ral
without. basement 70" 71 x about 30 in In area and irregular in shape.
The corrug;at ad metal roo was support d by an iron a e resting on
rows o: iron columns . long the ~v llo end in the sr tearior of the nave.,
9 yV kk~~ num ka and e not :dke (J y~y .~ ! layout l )~qq /tl p~ End rltip .l ~? Gti~..l_-~~ ~57e7 ..~..dthe plant.
Rail and beam shop,,, a one--story brick and cement building
k the nu,,.,Lbe,is V_I. a shoy) 3 :. rS.a to the sketch Jr. U
Descr? Lion o: Sho-ns and their
Me plant area was about 3t000 ?n:. 800 an, . ,
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The rail and' beam shop contained the following section :
a. furnace esctiorts consisting of about: 20 gas furnaces. or pits
suck in the -ogM!Mj with metal covers art ground" level. They weTh ar
differer types. ILa some a single steel ingot was introd_
i'hsree ingots were later made into rails and heated to 900 . In the
o thr furmcow four- steel ingots ware introduced. The latter were
into beams, wires,, ache ets, etc. The ingots used were trans%-
parted to the shop on rail. flatcars from the Bessemer a9nd Martin
sharps (Ron. 3, and G) and in smaller quantity from the Dnepro-
dgre-rrb; metallurgical - eetallurgical plant. After tempering, the ingots were
removed from the furnaces by cranes and deposited on the block chain
which carried it to the. blooming sectiart.
b.. Blooming section, v -ich had a large semiautomatic blooming
MATTO. The machine had rollers with three phases for- giving ingots
three different aims and different shapes. The ingots were origi-
nally shaped like the frustum of a quadrangular pyramid and measured
1.40 m in height and 0.40 m each side of the larger base. The steel
of the, blooms varied in hardness; those of better quality were use&
for rails and those of inferior quality were used in the- prodtmtion
of beams.
c. Lathe section, which received the blooms which had been pass-
ed and slightly shaped like a rail or a beam. This section was
equipped with three rolling , know as stag which were dif-
ferent than the blooming m417 ss although the was similar. Two
of these machines finished passing the blooms and shaping them like
rails. or beamv,. The other machine passed therm.:. ._ c* 'eat
square bars which were used for manufacturing- wire in another biul A-
lan cylindrical bs far. pro u+cn pipes; a h& two o-thar types of
eq?usrs bars? one used for the construction and chassis- of vehicles
and the other- for making differexttials.
d. Metal cutting section, whera all the pieces worked on in the
abase was amt to a predetermined
length. le rgthat 25X1
Standard rail for a narrow gauge railraadd, 12.025 m long.
Bell, higher and narrow than the standard, to be used for
azw gauge railroads in mauntsinous zones, 12.025 m long.
Crane rah, stronger than the above, approximately six to seven
m long.
Bit for wire, 50 cm long.
Brim for pipers,~laxbg
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e. Teeperi rg and drilling section, where the, three kinds of
rails and the beams were sent. The rails were straightened and
their`: ends polished and. 11-rill d. The ends of the rat Is were Iater
joined by fish plates. A length of three am at the . ends of the
standard rails was tempered to prevent the wear caused by friction
whet: the rails expanded..- The bears were also straightened in this
section.
f. Storage. section, whem they fin3.a aed. rails and beam were
divided into the following three categories: 1) those for general
railroad lines; 2) those for atreetc fir r~ and rail sidings in
stations; and 3) those for bows used in the, construction of build-
ings. After being clas ied, the rails-and beams were stored in
an. open air storage sitapwhich was a 300 m 'x 20 m prolongation of
building No. 1.
The rails for cranes were quite strong and were probably used
for. potxl cranes-. They measured about 25 cm at the base and about
20 cm in height. They had the same plant markings as the other
rails.
The beams for building construction were made in 1 or H sections.
Their production was not constant and usually consisted of two or
threw two-week periods per year. Nevertheless, the capacity of pro-
duction of construction beams was greater than that of the rails,
The length of the beams 25X1
vari .from. to width was 25 cm; the thiokasser of the
v ical section: was four, mK and that of the ends' was less.
The in this building was entirely of recent Soviet
marznfat -t It was. 25X1
in good ofx as a an 3.BTOCL o e t
25X1
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I large rolling rod bloom mill, known as blumen, manufactured
in, the Urals, and, somimw in 1953. It, was in a oominTg section.
20 gas furnaces - for heating the steel billets, which were to be
worked.
3 rolling mills or lam, know& as titan, which completed the.
work of the bloom ng nrill.
I one- which serwed the rolling mils or Stan.
2 sa"IM which had. a lomg tudirl and transversal movement, one
for cutting rails and: the other for cutting beam.
I 'fixed saw for cutting the barss used for making pipes and wire.
I guillotine cutter for a tting the stock into square bars.
1 crane for removing the bars cut by the guillotine and the
fixed saw-.
I cranes for storing the products is the warehouses and for
loading the trains.
The entire length of the- building was occupied by rollers which
served ass a color on which the:. products, in, various stages of
esse mbly'y, more moved along to the d tff' t shops. The products
e warehouse by t 25X1
boat 2,000 parsons worked shIB in s BnOP- 25X1
2. B = shop, a oxse-story,, brick and cement building, 200 m x
40 m, and 15 a, high,, The it= roof frame was supported by two rows
of iron cote along the side, wells. The entire lerrgg of the
metal roof was occupied: by two large lateral windows for the escape
of gessesss from- the two fi noes e, The wells had op similar to
25X1
door arise, or the extra rc^e- of light and air-.
iT? act. .. .
pfgea necessary for the ope on' of the furnaces were
Ther were no chimneys.
The Bessemer converter mixed molten steel with chemical suh-
sstsancess. The molten steel came from the two rrtie open hearth
buildsngfs (r o&. 3 and 6 and also from. the fouac . The shop was
equippe& with two conveerters. 2bring the mixing process, the molten
steel was blasted with air. The blowing produced. high orange flsamess.
The chess poured: the steel into the irrgat molds, which were mov-
ed along mechanically an flatcars; the steel was than transgp orted.
to the pit fu=n *s in building 8a.. I.
The shop was equipped with the following machinery
a amts which was utilized only in cause of a breakdown of the aon-
W artawe or other equipment and vari devices which regulated the
mechanical ors Three hundred persons
worked three s .if`Cssus. the production of both 25X1
co era at about 340 ingots with a total weight of about 1,200
M per day.
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/! h 1R ~T T71'J 1~ Q1 y
3. Scrap fouasiry or Martin shop, a one-story buildin s, 200 m x 20 m
andte i m high,, without basemsact. It was fireproof and identical is
construutfs to building NO. 2 with lateral windows- in the roof and
large, windows and doors. Between the railroad line and the build-
ing were two chimneys, one of brick which was 20 m__ high and the
other of iron which wee ten m high.
The foundry smelted.. metal waste products from this plant and
from others. It was egzipped with three open hearth Martin furnaces;
thew were old, but wall-maintained and of Soviet manufacture. These
furnaces were fired with gas. supplied by the main foundry (eee No.
a. in the sketch an page ). Part of the steel production of this
shop, wwss sent in molten form to the shop in building NO. 2;
the rest was seat as billets to building Mo. I to be turned into
been, sheet mettal; and wire. The fo
irate which were sent to other Floats 25X1
The prodder were transported b train, o to the er p an ss
and to the shape.
The shop contained the following machinery:
I machine which automatically charged the three furnaces with
scree and chemical mi lures.
2 crams which' retracted molten steel from the furnaces, moved
the molds gag, then filled and withdrew them. They also loaded the
recaptaclee which transported the molten metal to the Bessemer
shapl.
The found y was also equipped with several ventilators and
draft tubes, as were the other shops of this type.
Thrao hundred vereems worked three shifts per day.
4. Sheet steel shop, a one-story brick and cement fireproof
building- without basement,. 200 in. x 40 in and eight at high. The iron
roof frame was supported by two rows of iron columns along the
lateral walls and one or two more in the interior of the building.
There were window se in the metal roof and in the walls. Between
building NO. 2 and building NO. 4 there were four or five chimneys',
one of brick and the others of metal, with an average height of
ten in. They were intended fore the escape of gases from the two
buildings.
In the sheet steel shop, sheets of different kinds of steel,
with different thicknesses and surfaces were worked. The sheets
were for various applications, for eFSrample, ship construction.
The thickness varied from 0.5 mss: to four mart and sometimes more
dbpemding on the orders. The surface of the sheets was usually
m to 6 m r 1.5 m to 2 m. The larger sheets were thicker than
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,..,KLA ?77 rd7i 1
the smeller ones
The shop was equipped with the following well-maintained, Soviet
Meabl
3 fames fired with gas supplied by the m* t foundry (go. 8) .
One of these operated with a conveyor which passed through the 20-m
long f urnsce. The other two furnaces were divided into two separate
compartments, one about 20 m long ancl the other about 15 in. These
furnaces, were for heating the steel ingots from which~ the s b to
were produced.
3 railing mills for working the sheets. Two of the mills were
older and smaller than the other and were probably of foreign ma=-
f acture. The third mill was of recent manufacture and was used for
the largest and thickest sheets. $F a system of ralleas^ssa, it re-
ceiver the. hot ingots or billets from the furnace which operated
with a conveyor.
6 mechanical shears, two for cutting the thick sheets and.,
fatty for cutting the Pt mrefr ones.
. medium c acity crane which dominated the entire surface
area of the building and carried out the interior transportation.
of all materials.
3 machines for straightening the sheets; one of them was for
straightening the thickest sheets.
I machines for corrugating sheets; one of the machines was for
the thickest sheets.
10 ventilators and draft tubes.
The shop warehouse occupied. one side of the building. The
sheets left the warehouse by train and were shipped to other plants
which source did not know. 25X1
Two huryd d persons worked three shifts per day. 25X1
the volume of productio considered 25X1
in rt ant.
5v Wire mill, a one-story, brick and cement fireproof building,
200 m x 100 in, and eight m high.. It w built in 1952 or,1953
and was of more modern construction than the other buildings.
The iron roof frame was supported by two rows of iron collumns along
the lateral walls and had a large glass skylight. There were windows
in the metal roof and in the walls. There was no base ant, but there
vie m ny tunnels for the installation of complicated devices for
the. mare .
The entire building was used . for- the elaboration of slightly
steeled wire which had a uniform thickness of two or three mm.
The ml-2l contained the following new Soviet machinery:
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f i(. -0E%_ r f i , .f- I
Z cranes for loading and mooring the wire and for lifting the,
machines in case. of a- breakdown<
rolling rod bloom- mill which shaped the steel ingots into
oT i^.ia& bars which were made into- wire by- other machines. The
mill received the hot ingots from the, two shorr furnaces.
2 ' omat c machines which made the wire
ur eg which had. eoiveyors an ' c ware fired with gas
supplied by _the main foundL-y.
The- wire was shipped' by train
Two hujadred and fifty r three shifts. 25X1
6.. Martin' or open hearth foundry, identical to building No. 3
is regard to the eonstruatian,- furnaces,. machinery and number of
personnel. It had= two brick chIonays, and one metal chimney of the
same dimensions as those of building, No. 3..
7. Repair; shop, a one.-story brick- and cement building 100 m x
15 m., six m highs and without basement. The iron- roof frame was
supported by two. rows of iron. columns- along the lateral walls and
another-row in the center.. The large glass skylight in the metal
roof and the large windows in the walls resulted in a well-lighted
interior..
The shop: repadxsd all the plant machinery. It contained the
following well-maintained Soviet machinery,, some of which was olds
fife light and heavy tool machines of various kinds, such as lathes,
horizontal and vertical milling maehil drills, and a steel-
temperi apparatus which, operated with oxygen and acetylene.
The repaired materials were usually tremsported on flatcars,
but light trucks were also used for lighter parts. One hundred.
and. fifty, persons worked three shifts. The first two shifts re-
quired er full work force,, but the third was usually lees numerous
$. lain fou dty,, consisting of three blast furnaces about. 20 m
apart and covered: by a: light roof with an iron- frame from under
which the furnaces pro 3e ed .. T'he, furnaces were surrounded by
a e ler of pipes, devises, and st
Along side the fu=aces was a small in which
were installed wash rooms,, dining rooms, meeting rooms,, and other
facilities for working in. the foundry. The furnace closest to
this building was the largest Csee sketch an page Y and was
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i i J'(_LFLrr(ciI _L
perbapa built before the Revolution. It was about 25 m high and
was' weal-maintained. The other two., which were identical, were
installed in 194& and 1951 an : were 20 m high. The blast f ur-
nacee supplied the plant with cast iron as well as with the neces-
sary gars. They also made cast: iron ingots to be sent to other
pI The furnaces were fired with 25X1
coke' came .rom ono: er p en in Dnepropetrovsk. The molten
cast iron was sent in large containers on flatcars to the Martin
and Bessemer shops, and the iron ingots which went to other plants
were transport ed by train.- P1ve' hundred persong worked three
shifts:.-
9".. Carpenter shop, a ono-eto1y brick and cement build , 100 in
x 20 nit: including a partially open lumber storage shed. 25X1
- e root was comp a e y an conseq n y no k a.
were no polumrna in the building and no basement.
The ear pewter shop supplied the plant with doors, windows,
wooden floor boards for the shop offices, and wardrobes for the-
workers' clothes. It also constructed launches for a recreational
wham which. the owned. This wharf was near the town of
Saydekr about four knit above the plant: on the Dnepr River and was
equipped with 200 launches, four sailboats, and two motor boats.
Thee shop machinery wan old and cons;MA n-P trn (i,
one planer, and one shovelling -machine.
Sixty persons worked one shift.
s re bricks w=aft were, r the exclusive use of the
Petrovskogo plant. The saw Csiej and other materials necessary
for making the brim. 1werrae delivered to the plant by train. The
bricks were distributed on flatcars throughout the interior of
the plant.
11. Administration building, a two-story structure with basement,
200 m x 10 m. It housed the, principal plant offices, such as the
ad n i ni stration of the Party, the ronsomI, the labor unions,. the
main librarry, and meeting rooms. The building also contained a
small plant which made ice and carbonated water-which were given
without charge to persons working in the furnace shops.
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12. Warehouser a large brick and cement structure. 70 m x 15 m
It had a flat tile roof 25X1
7~7~ ~ It had one main s-tory an a sma 25X1
second story w lc e a ration office for the warehouses
Was installed. The building was divided into two main zones con-
sisting of various- departments: One zone was for the storage of
work clothes and shoes for new personnel,, and the other was for the
storage of spare parts and accessories such as screw products, lamps,,
guns-, and electrical apparatus.
13. Infirmary, a small one-story brick structure. It was solely
for emergency treatment and was attended by one doctor, two nurses,
and one secretary.
14. Main dining room.a one-story, brick building with basement,
about 30 mm x 10 m.. The food for supplying the dining rooms of each
shop was atmed in the basemen. -
15? P bull 20 m: x 15- m and 12 or 15
m high.. the building 25X1
was restricted. It probably contained a supp emen dry generator
for emergencies.
19.. Model making shop fo3-- the fouAdrv, the production of which.
was sent to other plant
20. blouse for iron ore. In the same area there were several
blast furnace chimneys.
21.. Coke warehouse which supplied the blast furnaces.
2Z. Berarp metal warehouse which' supplied the Martin shop in
building No. 6.
23. personnel office and control of the main entrance.
2:4. Railroad station, almost exciusivaly for the use of the plant.
25. Railway, entasnee.
26. Bridge which crossed over the railway tracks.
27. $ntranee wilk stairs leading to a bridge (28) which also.
crossed the railway and the slope of a waterway.
C_0_N_F-I "_T I-A-L
25X1
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41,14-0-X h1 et7
29. entrance and exit for vehicles.
30. 34ntrance and exit for the railway and vehicles; this led to a
pond.
31. Pond or tank for cooling the slag from the foundries. The
slag-was later used for prefabricated construction.
25X1
Proms
The rails produced by the plant were inspected and analyzed and
then divided into three categories: 1) rails for the principal
railroad lines2) rails for station sidings or streetcar lines,
3) l2-m long be-am for building construction.
The other products were as follows:
Rails produced for narrow gauge railroads in mountainous stretch-
es were made of an inferior class of steel and were 12 m long.
Rails for heavy cranes.,. six or seven m long. 25X1
T and U beams for construction,, made in different sizes.
Round steel bars, which were sent to other plants for the
production of tubes.
Sqi a fir, which were sent to other plants for the production
of angle beams.
Steel billets, which were sent to the D trovsk Automobile
plant to be made intr,
5 1
Steel billets, which were sent to other plants to be used for
themanufacture of rails and other products.
Coll s of steal wire, with. an average diameter of two to three mm.
Steel sheets, with a thickness which
o four- or
val
five. m and with different surface areas. the sheets
were sent to plants for making automobiles an tractors, and to
shams for the construction of ships.
Cast iron ingota, which were produced by the blast furnaces
and sent to other plants.
Raw materials
Prom ore, for the bloat furnaces; source did not know its
origin.
Coke,, which was. the only- fuel used, for firing the blast,fur`-
naces and which came from the Dnepropetrovsk coke plant.
Chemical products, which source did not know., for smelting
iron.
Stcm for the brick plant.
Steel billets for rails; they came fr= the 33napradmdanddixok
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(48-31Y, , 34.318E) foundry,
Grease for working the sheets..
Gas for firing the Iartin.,. Be.ss.emer, and other furnaces
t=ras rroduced by the blast furnaces,
Bottled acetylene and oxven_ carne fron. the city o
trovsk
e raw materials arrived by train
The daily supply of iron ore an coke required 25X1
one train of 40 1 to 60 cars each with a capacity of atout 60 L`T.
The plant did not use river transportation. fighway transportatio125X1
wa8 used osI?y for t items,
15o MW - oxygen.
Water Surr y
25X1
ere were a rea rnl er o
gas -pi es a eve ea or-, Iron pos s,, ome pipes were. more isolated
and they carried v:.ter. The pipes were of 25X1
di-fferen sizes= t lie .cl est being about 50 cm in diameter.
r over Sa Y
Fit was urn s e by the Dneprojes hydroelectrico
e building where the power tran.sforL-ers were instal-
Trann oxtatia r
the transportation v&thin the plant area was by rail.
There was an entrance for only one railway line, althou_ within
the plant area, there was a c.onplex system of lines. TL_ese stend-
ard gaut e lines were c.cnnecteG. with the Dnepropetrovsk- i.ev line.
There were no platforras and the loading; was carried out with cranes
along the sides of the cars instead of at the ends. There were a
&Teat number of sidings for shunting the cars.
A both sides of the blast furnaces there v,as a hind of pit
for the rapid unloading of the trains which delivered the coke
c.rdiron. ore;, the tracks were elevated by iron co-.t1?.~:ns and fra es.
T1..e plant railroad e j uip,r?.en- w s ~`; G-.i_1. pa ints 1ned ant c orisi ist ed
o: tI _e :f o? l owing t
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Iir lK_'(/ ..1 1
LP 3311 :tear: op :rs t e, and with-
About 20 small locomotives, alLiost
out tenders, and >jome diesel loco _otives. The; e usuall pulled
four Or -L"!V . ecrS Cr _"1atCPrS?
thG plan f a
100 care of different kinds.
Flatcars v ithout sides.
Flatcars with two--eter : g3.h sides r-r d without roofs.
'Tetal cars ,-rhich transported receptacles of rsoltsn iron or
steel from one: _-hop to another.
Closed cars for transpo tin foodstuffs, spa-re, parts, clothes,
or light items.
There visa an al cst constant entrance and e.,., t of trains, but
source could not calculate the len th of t}:.e intervals. In Ueneral
all materials, eaccept for acme unforseen neces Aty, entered and
left t-7-'a plant area by train..
Tighhways and Vehicles
Within the -li nt area there was a network of
connected all the buildings, Almost all of the h `;hwsys erase
cor_crete, althou l S()- -e were pt vac Sri. } stone. They ,-rare usually
two. -w-wide except for the highway f':oing fro in bU i lding No. 1 to
building I o . 6, ;i hich was .ve..m..wide. The h "hwsys were considered
adequate and passable at all ti s of the year.
The plant was ec nipped with about ten ZIS trucks with. a freight
capacity of about three LIT, except for one or two which were smaller.
The trucks :;sere 211 old models and were normally used nor inter or
transportation only
Storage
The products were stored next to t1-_G shops were they were
produced. Ne't to bu_Llding o. 1 there was a 300 m x 20 m open-
air storage site for rails and beams.. Usually only ore, or two days
production was stor d there as every d -..v part of the stock was
removed and loaded or several freight cars.
Next to building L%o.. 4 via_- the warehouse for sheet steel vi.LiLch
was only partially covered. It occuplarl the entire length of the
shop and had a width of about ten M. the nun 25X1
bar of sheets stored was not very lsr because the } eets25X1
were constantly bei n ; ot3c.e onto flatcars.
The warehouse for 'T'ire occupied a 25 m .ti 25 in area within
b?zilc. _n.g No. 5 a ,wea covered. The wire coils were hung on a
0-?-- N-24'I-'7 L_N_T -D-AL
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capstan or bundle holder and were then rernove,d by cranes and loaded
onto cars which had sides but were uncovered. There we a minimum
of wire stored in the wareh.o .L-;e .
The iron ore and coke were stored separately along; the sides
of the blast furnaces. The storage site for iron ore was 300 n x
25 m; the coke was heaped in novnds next to some pit heads but
source could not calculate the area.
The greases and chemical products were stored in tL..3 opN
which used the..
The plant dii c not have its own fire depart~ient. yacli , hop
was a,-nipped with hos .s, sprinkler heads, fire 1~ti nguishers, , a =,
picks, and sand. L-17ary once in awhile there were lectures to train
the workers -In handling the fire fighting equipment.
production ;-stem
Buildings 1;os. 1, 4, and 5 had assembly lir_ production. The
general production system of the plant wt s as follows: The blest
furnaces produced the cast iron. -ohs molten moron eve ti en trans-
ported by train to the Bessemer shop in build _r Nro. 2 and in lesser
ciuantities to the Martin shops in bui.ldi ;gs ;0s. 3 and 5. In these
shops the corresponding chemical mixturez were added to the molten
iron to produce various classes of steel billets. The Bessemer
shop produced t1 e largest quantity of good-quality steel billets,
almost all of which were used to rake rails. The three shop:. sent
steel billets and ingots to the rail and beam shop in building
No. 4. and to the wire shop in building 770. 5. The control apparc-
tus was automatic. 25X1
Plant Production Figures 25X1
the production figures for the rails
roe
was an av~ ragf or ovO per day. The rails were divided into t IC_
categories, according; to their grade of perfection; the first carte-
ggory was the best. Percentage of production was as -- ollovrs:
1st e&t?gary - 70 percent
2nd category 20 percent
3rd category - 10 percent
4-ac-,h year the plant increased production and
it also made greater use of the scrap fetal.
25X1
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" F tLF F7 Ci(I 1
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'4111orkir Conditions
There were three shifts of seven hours each. Persons who
worked in gangs alternated a half an hour of work with a half ad
hour net: pb-icd as they worked with hot elements and their Work
was very tiring.
The workers in the auxiliary shops, such as the ad .inistretive
personnel, usually worked one eight-hoar s li t, except during perg od
when it was required to organize more shifts.
Vacations were staggered, rather than in definite periods.
Those who worked jr the furnace shops had vacations of 3C working
days and the rest had 15-day vacations. The average salary for
those. working in, t i 1, $OO
rubles each month. 25X1
The sanitary conditions were good. Soue years medical com-
missions visited the plant to inspect the ventilation, water facil-
ities, and the ,cner state of the working conditions. on start-
ing work in the plant,porsonnel were given very thorough physical
examinations and were assigned jobs depending on their state of
health or any physical incapecities whh_ch they might ' have.had,
Plant Security
plant
were p.Lant Ic ee:e. During the day, they did nQ carry weapons;
at night they were arr2ed with rifles. In order to enter the plant
it was necessary to present the propusk. There were no precautions
taken against aerial attacks.
Organization and Personnel
The M^ ri z t ' on of 7 erso=:sl in the ---it `nd ca ari shop, build-
ing No. WC -. th f'ollowiLg: 25X1
1 shop chief, metallurgical engineer.
1 assistant, also an engineer.
1 chie& mechanic, mechanical engineer.
3 foremen, metallurgical engineers; each one was in charge of
the furnace,. blooming, lathe, and metal cutting section during one
of the three shifts.
1 forever, t,in charge of the three shits in the tampering; and
drilling section and in the warehouse.
I atbA sect ion.mester.
I furnace sactiun .caster.
1 tempering and drilling section rim :ter .
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La the furnace section, 15 persons worked on each of the three
shifts; they operated he cranes end were in charge of the furnaces.
In the blooming section, four persons worked each shift, three
of then operated the blooming machine and the other watched the
temperature of the retal.
In the lathe section, 12 persons worked each shift; there were
four machine operators, Me crane, operstor, and seven lathe opera-
tors.
In the metal cutting section, ten persons worked each shift;
four were save operators, ore stamped the plant 4:arkings on the rails,
and the others were assistants.
In the tempering section, three or four persons worked as
temperers and ten others as drillers and straighteners on each shift.
In the warehouse, there were two crane operators, one attendant,
and about 15 assistr:-nts on each shift..
Apart from those already mentioned, th~ shop employed the fol-
lowing.
1 brigade of electrical mechanics, compo---ed of two persons for
each shift.
1 brigade of mechanical fitters, with 15 persons working the
first shift and two others actin; as ,uards for each shift.
1 sanitary technician or intern for each shift.
About 15 controllers for each shift, who were distributed
throughout the various sections and who inspected the entire shop
production process. They belonged to the plant office of ':read
Gngineers.
1 woman who checked the attendance o? shop personnel..for each
shift.
3 clean-t,g .-rouen. 25X1
2 laborers.
I secretary of the shop Party.
1 secretary of the shop Komsomol.
1 president of the shop labor union.
the plant personnel numbered about 3,000.
ci
l-
f
t
d
i
He
ize
spe
o
e
e
s
n a-unuuu a entire work force cons
d workers .
names of directors: 25X1
Chiwhilcnv~ f director, , t llurr'ioel engineer, inoniber of
the Party
25X1
Vel ov fnu - chief o? the rail and beam shop, metallurgical
eninee
25X1
Until 1952 there were soize German and Rumanian war priitnere
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If i'c c.'L'/1C 7/ .L
working in the plant. There were four prisoners workir-C it the r ,il
and beam shop. In 1951 -rd 1952, there were some Poles working in
the plant in order to learn how to operate the nachinery, as a simi-
lar plant was to be built in Polard. 25X1
To encourage the Yorkers, i edals were awarded to individuals
or brigades when they achieved certain e >emplary production . igures.
Workers who received such awards were usually pro noted to the next
category. There were very few absences from work and these were
almost always justifiable.
Deficienc es, I rovema and increases in Production
(forts were =de to increase production by means of socialist
emulation which was cl-rried out through shops, individuals, and
brigades, and was directed toward the imps vement of machiner and 25X1
more efficient operation of the machine
F fslitficatioa of production :~igureW considered impos- 25X1
si a because of the increasing number os ontrollers and Heir
intransigent attitude. the plant could easi1Z25X1
change to war production WI-1 m -r m n ations; for example
the sheet steel and billets used for making pipes could be inproved
in qu lity and thus have other applications.
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'. DNkPlZD? TPM/SK
gritxaneesB
x 04
eyvatK
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CUnJ6r-Lylt "/ ///L._
, I?c3ff/1ENT 2
PETROVSK METALLURGICAL PLANT IN DNEPROPETROVSK
Location
1. The Petrovsk Metallurgical: Plant, subordinate to the Ministry of
the Metallurgical Industry, was located in the Lenin district of
Dnepropetrovsk (N k8-28, E 35-00) on the bank of'tbe Dnepr River. 25X1
The plant was situated at the end of ulitsa Pushkina,.which was
an extension of Rabochiya ulitsa. The
center of the plant was one kilometer from the river and, one
kilometer from the Chemical Coke Plant. It was near the Lenin
Pipe Plant and approximately three to four kilometers from
prospekt Karla Marksa. The plant was composed of a main plant
area and an annex.
Main Plant Layout
2. The 7000 meter plant perimeter was surrounded b a 2,5 meter high,
reinforced, cinder-block. wall. See sketch on
pages 10 and 11, of layout of main an area. a railroad
entrances were located on the west side of the plant. On the
north side, and going from west to east, was a workers' entrance
and a vehicle entrance. The entrance to the offices was to the
east, and it was believed that workers could also enter here.
On the south side, where the.security office was located, was a
workers entrance which led across a metal foot bridge over the
railroad sidings and down a stairway to the various shops. The
plant's only underground installations were those servicing the
old blast furnaces. New blast furnaces had been projected and
this may have been the object of the new construction that was
under way in the vicinity of the already existing furnaces,
Plant Annex Layout
3, Some 500 to 600 meters to the south of the main plant area, and
between the plant and the Katherine railroad line, almost facing
the blast furnaces, was the rectangularly shaped area of the
plant annex. See sketch on page 12 showing the
layout of the annex area. ex employed approximately
180 workers and this section was devoted to the repair of pipe,
boilers, and other plant repair work. These srticles were trans-
ported by rail.an.d truck within the plant. The buildings of
this annex were all one story, brick structures with sheet metal
roofs, or uralite roofs in the case of a few small buildings..
They were generally not fire-resistant and did not have basements.
The machinery in this section was old, of Soviet make, of good
quality and well-maintained. A new Soviet planer and drilling
machine were located
(~i~ ~7 N 1~I~~ 25X1
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r
_ _- 25X1
Plant Products
4. The plant produced billets, wrought iron, steel, rails, T-beams,
I-beams, angle iron, small beams, ingots, various sizes of pipe, iron
and steel sheet and plate, and in general the usual siderurgical
products. Sheet iron was produced in thicknesses of from .5
millimeters to 15 millimeters; sheets up to 4 millimeters were
produced for the plant's own use. The products carried the plant
trademark., year, measurement, hardness and composition. The names
of many of the plant products were unknown to source. Although
the plant did not specialize in military material, it was said
that some of the plant products, (not further identified), were
consigned to the Ministry of Defense. During the last war, the
plant produced military material and conversion to a war plant
was believed possible with complete facility.
Production Quotas
The production capacity of the plant was said to be a million metric
tons yearly. Production quotas were not met in 19+9, but since
that time the norms have been fulfilled except in the sheet metal
shops and the foundry, where the standards were excessive. A con-
stant effort was made to increase the level of production, and it
was rumored that changes would be made in the plant to achieve that
end. The usual difficulty in achieving the quotas was the fact
that production was low the first days of each month with the result
that production had to be speeded up later in the month to reach the
norms. No falsification of production figures was known to exist 25X1
The operations in certain shops such as the sheet metal
ne foundry and the blast furnaces, were automatic to the
extent that they were controlled by mechanical devices and possibly,
though not believed by source to be probable, by electrical devices.
Raw Materials
6. The raw materials used by the plant were the following: iron ore,
said to come from Krivoi Rog (N 47-55, E 33-22); limestone; sand;
scrap iron; petroleum; diesel oil; gasoline and oil from the
Caucases, and from the large refineries in the region of the Volga
River; wood from the Pechora River area; coke for the blast fur-
naces and the foundry and manufactured as -from cal Coke
Plant located nearby; natural gas came from
7?
the Donbas; aluminum; copper; bronze, rass, c e , p nt, mainly
red and white lead, varnishes, Bakelite, synthetic fibers; tar;
wax paper; coal; turpentine; acids; glass; leather for gloves; and
protective breastplates for the workers in the foundry and welding
shop, and those working with acids; asbestos; mica; cotton; soda;
soap; alcohol; oxygen; and acetylene. All of these materials were
believed to be of domestic origin. No great quantities of raw
materials were kept in reserve but the plant used great quantities
which were constantly brought into the plant.
Utilities
Water was supplied from the Dnepr River through underground pipelines.
Source supposed that there must have been a pump house near the river
to extract the water under pressure. There was also a 100 metric ton
capacity reserve storage of water. Electricity was believed to have
come from a tdroelectric station near Zaporozbye (N l+7-19, E 35-10).
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There was a small building some 200 meters south of the plant
offices and near the metal foot bridge; this structure was believed
to house the transformers that supplied the plant's electricity.
The supply was regular and adequate for plant needs.
Railroad Transportation
8. Raw materials were delivered to the plant principally by railroad.
Two standard Soviet guage railroad sidings entered the plant on
the west; one connected with the Kharkov -Moscow line, and the other
led to the plant annex and to the Chemical Coke Plant. Within the
plant area there was a vast network of railroad sidings, especially
those serving the foundry, blast furnaces, and sheet-metal shops.
The railroad sidings which crossed the plant area and terminated
in the east portion, were lined with loading platforms. There were
bridge cranes and light mobile cranes in the shops as well as out-
side in the plant area. Railroad cars were generally side-loaded
although certain items such as rails and beams were top-loaded.
The rolling stock was varied with hopper cars for the iron ore,
60-ton metal platform cars for rails and beams, and tank cars.
The plant locomotives and the cars used for transporting sand and
limestone were generally old. Iron ore, limestone, sand, and
scrap iron were unloaded by cranes in the area where they were
employed. Train traffic was intense and there were continuous
deliveries of iron ore, coke, limestone, and scrap iron.
9?
Road Transportation
Two streets which were paved with asphalt over a cobblestone base,
and were all-season roads with good drainage, led to the plant.
Trucks entering and leaving the plant used the road to the north-
west while the 15-meter wide road to the south connected with the
plant annex and the Avto Zavod. this street
was called Rabochaya ulitsa since tne roa going of the Avto Zavod
was a northerly extension of this street. These roads were adequate
for the traffic which was not intense. Only from 10 percent to
20 percent of the materials entering or leaving the plant were
transported by truck. The materials ordinarily transported by
truck, were oxygen and acetylene tanks, carboys of acid, food
products for the plant cafeteria, alcohol and oil and occasionally
sand and fullers earth for the foundry. The plant used trucks
of 1.5 and 5 ton capacity which were serviced and repaired in a
garage located near the plant.
River Transportation
10. It was said that materials such as limestone, sand., and some iron
ore and scrap iron were delivered by river transport and from the
dock to the plant by railroad. Loaded barges and small passenger
boats could be seen on the river travelling in the direction of
Kiev. Slag and other waste products were dumped in the river.
Working Conditions
U. The plant in general, worked tc 8-hour day shifts and a 7-hour night
shift daily although there were only two shifts which
employed 130 workers in the morning and 35 in the afternoon. Saturday
shifts were only 6 hour shif s
have been reduced an hou
Fifteen days annual leave was given
and employees could choose the time o f year they wishpil +.a ave
their vacations. Sanitary condition
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us U
were not good due to old building, bad ventilation, and lack of
sunlight. No strikes, complaints, privileges or absences were
observed.
Security
l9. The security force numbered approximately 100, including both men
and women. This force worked on three shifts and security measures
did not appear to be severe. There were carbine-armed guards at
the vehicle and railroad entrances and the other guards sometimes
carried pistols. Only the entrances were guarded during the day-
time, but the guard was increased at night. Admission to the plant
was controlled by a propusk bearing the worker's photograph and name
of his shop, and entrances to and exits from the various shops
were further controlled by badges.. A worker could leave in case
of necessity with permission of the shop or section chief. Move-
ment within the plant was unrestricted.
Fire Precautions
20. A fire crew with the appropriate equipment was employed by the plant,
and fire extinguishers, boxes of sand, and hydrants were located
in the shops and storage areas.
Plant Executive Personnel
25X1
The 25X1
metallurgical engineer named Korova (fnu),
The Pipe and Boiler Repair Shop Personnel Organization
22. The chief of the shop)
structural engineer named Ivan Ivanovich,
deputy shop chief was a
Gregorovich MogoyichF_
Plant Personnel
~ The
oundry engineer named.
23. Of the approximately 10,000 persons employed in the plant, some
75 percent were specialists,
No convicts or other foreigners were known to work. at
plant,, but it was visited by students and persons from other
countries.
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bu 1rt.?,!J -.a' " LJAI
Legend to Sketch of Petroysk Metallurgical Main Plant
1. Road along outside of plant north wall.
2. Vehicle entrance.
3. Open drainage canal carrying the waste products of the blast furnaces
and other shops to the Dnepr River. Built of reinforced concrete,
it measured approximately one meter deep, four meters wide, and
30 meters long.
4. Three-story brick office building which measured 4+0 x 150 meters.
5?
Railroad entrance for the siding which connected the plant with
the central line and led to the Lenina plant.
6. One-story warehouse measuring 50 x 100 meters where screws,
bolts, and nails were stored.
7. One-story spare parts warehouse which measured 50 x 150 meters.
8. One-story sheet metal warehouse which measured 50 x 150 meters.
9. Part of the metal foot bridge roofed with uralite. Stairway of
foot bridge.
10. Personnel entrance.
11. Fire house which measured 50 x 150 meters.
12. General warehouse which measured 50 x 150 meters.
13. Transformer station which measured 50 x 60 meters.
11+. Coke storage dump which measured 65 x 150 meters.
15. Lathe and machine shop dedicated to plant repairs.
16. Covered iron-ore dump measuring 120 x 200 meters,
17. Covered sand and limestone dump which measured 150 x 250 meters.
18. Underground drains, conducting the wastes of the blast furnaces
to the drainage canal.
19. Hot rolling mill which measured 50 x 150 meters.
20. and 20 a. Steel furnaces and adjoining scrap iron dump. This
area measured 120 x 150 meters.
21. Ingot depot measuring 120 x 220 meters.
22. Sheet rolling mill for all types of sheet. This measured 120 x
200 meters.
23. Metal foot bridge over the railroad lines and stairway leading
from bridge.
21i. Rail, beam, and angle iron and other products depot. This area
measured 150 x 350 meters.
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G OQLM" I M
25. Railroad entrance for the siding which led from the plant annex
and other plants in the area such as the Chemical Coke Plant.
26. Compressor shop which measured 50 x 100 meters.
27. Construction site believed to be for a blast furnace. This site
measured 150 x 300 meters.
28. Two modern blast furnaces of 300-ton capacity.
29. Three old blast furnaces of 250-ton capacity.
30. Bessemer converters. This measured 100 x 150 meters.
31. Rolling mill for rails, beams., angle irons and other articles.
32. Level crossing of annex
33. Double-track central railroad line which ran between the plant
and the road.
34. Street with streetcar line which led to the plant.
35. Plant entrance and security office.
36. Main railroad line station.
37. Approximate location of the plant annex.
38. Street leading to annex.
39? Plant clinic.
40. Streetcar line leading to center of city.
CO FInv, '
In I
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GUN U LUI iL 2bX1
Legend to Sketch of PetroyskMetallurgical Plant Annex
1. Oxygen supply shop. A 6 x 1+.x 4 meter building where three
workers installed oxygen tanks in a network. of supply pipes
that sent the oxygen to several shops for use in autogenous
welding.
2. Water reservoir. This was an open pool 30 meters in diameter
and six meters deep, with water from the Dnepr River, axia connected
to the various shops by underground pipes.
3. Vegetable warehouse. Vegetables and greens were stored in this
1+ x 12 x 25 meter structure during the summer and other products
in smaller quantities during the winter for the plant personnel.
Eight workers, mostly women, were employed here.
1+. Carbonation shop. A woman operated a machine to carbonate
drinks in this shop which measured 8 x 15 meters.
Drawing section and electrical shop. Nine draftsmen were in
this building, which also had a small section devoted to an
electrical shop with three electricians working each shift. This
measured 15 x 20 meters.
6. Forge. The forge was equipped with a drop hamzuer and employed
nine workers per shift. It measured 15 x 32 x 7 meters.
7. Fitting and autogenous welding shop. One fitter and one welder
worked in this shop. It measured 10 x 15 meters.
8. Machine shop. There were 10 machinists, six lathe operators,
and one woman in charge of a planer in this shop which measured
15 x 1+0 meters.
9. Shop chief's office. The shop chief and two engineers occupied
this office and there was another office with four women. It
measured 10 x 15 meters.
10. Dining room and kitchen. Two or three women were employed in
this 15 x 30 meter structure.
12. Electrical supply center for welding and offices. This was a
two-story building with 16 workers who controlled the electric
power for electrical welding on the first floor. Offices were
located on the second floor where three persons were employed.
It measured 5 x 6 meters.
13. Coal dump which measured 20 x 50 meters.
14. Water tank and adjoining small structure. One person on each
shift was in charge of filling the nine mobile cranes which
operated on steam power.
15. Workers entrance.
16. Branch of the security office.
17. Sheet metal, ingot, angle iron dump which measured 30 x 70 meters.
18. Parts repair shop. Two chiefs, an office worker, two foremen,
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otiuj
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and 30 workers were employed here. It measured 20 x 60 x 15 meters.
19. Sidings for railroad car repairs. Some 35 workers worked in the
open air to repair the rolling stock.. The area measured 25 x 100
meters.
20. Abandoned rolling stock repair shed and scrap iron dump. This
structure had been abondoned because of its bad condition and
was being used as a scrap iron dump. Renovation was planned.
It measured 15 x 115 x 15 meters.
21. Tool storage. Three women worked in this tool and instrument
warehouse. It measured 15 x 20 x 8 meters.
22. Baths and cloakrooms. It measured 10 x 15 meters. One woman
was employed here.
23. Grease reclamation shop. This structure measured 5 x 6 meters
and employed one worker.
24. Apprentices' shops. These were abondoned and almost in ruins.
25. Open courtyards. Materials were sometimes stored in these court-
yards or vehicles were parked here.
26. Railroad entrance and point at which the annex joined the main
plant.
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25X1
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Sketch of Petvovsk
Part I
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? VO ^ip Y mR+RwevA ?r uYA
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Sketch of Armex of Petrovsk Metallurgical Plant in Dnepropetrovsk
25X1
25X1
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KRASITt ':!!4J T IN DN "Ro ' O sK. 25X1
1. The Kr. a.sin Plant, which i. rulu;t actured, on a small scale, spare parts
for trucks, tractors, and locomotives, was located on 1 i18bn.i Dneprovsk
on the ri ht; ban]: of the Dnepr River in Dnepropetrovsk. it was
believe; to be subordinate to the Ministry of Metallurgical Industry.
Sometime in 1954 or 1955 it mer=;ed with the i