URSUS MECHANICAL WORKS NEAR WARSAW
Document Type:
Collection:
Document Number (FOIA) /ESDN (CREST):
CIA-RDP80T00246A049800390001-7
Release Decision:
RIPPUB
Original Classification:
C
Document Page Count:
17
Document Creation Date:
December 22, 2016
Document Release Date:
August 24, 2010
Sequence Number:
1
Case Number:
Publication Date:
August 11, 1959
Content Type:
REPORT
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Body:
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CENTRAL INTELLIGENCE AGENCY
This material contains information affecting the National Defense of the United States within the meaning of the Espionage Laws, Title
18, U.S.C. Secs. 793 and 794, the transmission or revelation of which in any manner to an unauthorized person is prohibited by law.
C-O-N-F-I-D-E-N-T-I-A-L
SUBJECT Ursus Mechanical Works DATE DISTR.
near Warsaw
C?A.4A"t,iPP*^^^^ NO. PAGES
_ p;, _ 1 4A. ! f 0 REFERENCES
s
DATE OF Tuu.r-e~ ~l a 60 _ i ,_J1 Y
INFO.
PLACE &
DATE ACQ.
RP
50X1-HUM
SOURCE EVALUATIONS ARE DEFINITIVE. APPRAISAL OF CONTENT IS TENTATIVE.
(report on the Ursus Me50X1' HUM
Works in Ursus, near Warsaw. The report contains the follZ,?.z .,e5.
information on the plant layout and use of buildings; general
information on factory facilities; detailed information on three
foundries; past, present, and planned future production through
1963.
C-0-N-F-I-D-E-N-T-I-A-L
I }[ ARMY XINAVY jfl X AIR X fret AEC
(Note: Washington distribution. indicated by "X"; Field distribution by "#".)
0
I N FORMATION REPORT I N FORMATION REPORT
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THE URSUS MECHANICAL WORKS IN POLAND
Table of Contents
Page Nr
1. Background . .
2. Production . . . . . . . . . . . . . . . . . . . . . . .
a Production From 1947 to 1958. .
b Production Since 1958. . . . . . . . . . . . . . . . . . .
4
3. Expansion at Ursus Since 1956 . . . . . . . . . . . . . . . . . .
4
5. Distribution of End Items . . . . . . . . . . . . . . . . . . .
5
6. Sources of Raw Material . . . . . . . . . . . . . . . . . . . .
5
7. Foundry Facilities at Ursus . . . . . . . . . . . . . . . . . .
6
a Gray Cast Iron Foundry . . . . . . . . . . . . . . . . . .
6
b Aluminum Foun . . . . . . . . . . . . . . . . . . . . . .
6
^. Bronze Foundry . . . . . . . . . . . . . . . . . . . . . .
6-7
8. Plant Layout and Description . . . . . . . . . . . . . . . . . .
7
Annexes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
CMG//F/~EN7/~L
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information on the production,, expansion, labor
force, and general plant layout of the factory. Included is a sketch of the factory
layout and a description of the buildings, .including their use.
approximate location of ma
number and type of furnaces.
Listed below are the names, geographic coordinates, and UTM coordinates of loca-
tions used in this reports
Location
Geographic
PRUSZKOW
N52-09,
E20-49
DC-8679
SADEK
N51-12,
E20-53
DC-915725
SZYDLOWIEC
N51-33,
E20-52
DB-9075
URSUS
N52.l.2,
E20-53
DC-925835
1, Background
The reconstruction of the Ursus Mechanical Works (Zaklady Mechaniczne -
Ursus) was completed in 1947, in URSUS, a city about 10 kilometers west of WARSAW (see
Annex A for pinpoint location). It was built to produce tractors for agriculture and
forestry, and prime movers for industry. These tractors, called "Ursus," were powered by
45-hp engines, also produced there.
When the original design for the Ursus was made, little consideration was
taken of the best type of tractor for Polish needs. Soon after WW II, the Soviet influ-
ence in Polish industry was well established ands as a result, the heavy Ursus tractor
was scheduled for production. Even though it was soon evident that it was too heavy and
too powerful for Polish needs, nothing was done to alter the production because increased
Soviet influence resulted in fear to speak out aganst a Soviet-oriented production.
With Gomulka?s rise to power in 1956, however, and the return of private
ownership of farms, which greatly reduced the average size of farms, the actual needs of
the country became more important than the senseless production of impractical tractors.
The Polish engineers felt free to speak out against the continued production of the 45-
hp Ursus, and plans were made for the production of a much smaller tractor which would be
more practical in Poland.
a sketch of eaclh of the three foundry buildings and 50X1-HUM
jor items of machinery and complete information as to
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2. Production
a Production From 1947 to 1958
50X1-HUM
During the period 1947 to 19589 the Ursus plant produced about 60,000
45-hp tractors. Although the plant had a production capacity of 69000 tractors yearly,
it. ribrely nroduc:ed more than 59500. In 19529 it produced only 4,000 tractors
The Ursus plant produced a.l parts of the tractor including the
engines. The production of tractor chassis and engines was about equal, and the figures
in this report reflect complete tractor units (chassis and engine). These tractors
were the only product of the factor^y9 there had never been any attempt to produce bull-
An7p?-q or tank anaines at this lant.
Since 1958.9 the production of the 45-hp Ursus has been on the decrease
because of the start of production of a new, lighter model, the 25-hp Ursus,
k Production Since 1958
In 19589 the Ursus plant started the production of the new 25-hp Ursus
tractor, This new production was to replace the old production completely by 1962 or
1963. Included in this new production was to be a small hand, single-axle cultivator for
use on very small plots of around and small farms. By 1963, it was planned to produce
2,000 hand cultivators yearly.
These changes in production were to be gradual, with as little effect
on employment as possible. The plan was as followsg in 1958, only 300 of the new 25-hp
tractors were to be produced and 2000 of the old 45-hp tractors; in 19599 it was planned
to produce 2000 25-hp tractors and from 800 to 1000 of the old type; and by 1960, all
production of the old 45-hp tractors would be stopped and about 5,000 of the new tractors
oduced. Anti psi hated product for forth*- years 1961 and 1962 was unknown but
9.
1163 a a,___ p _? .__. _ 50X1-HUM
cultivators yearly, no cc!ncrete Information about the prices of the 50X1-H U M
tractors and hand cultivators but stated that the old. tractor sold for about 60,000 zlotys
and that the new one would sell for about half that price, no information about
the price for the hand cultivators but was sure that it would be reasonable so that many
peasant farmers would be able to buy them. Since the government expected these new trac-
tors and hand cultivators to help incraese farm output considerably, it would be foolish
for them to price them out of reach of toe many farmers.
3. Expansion of
the Ursus Plant Since 1956
In preparation for the new increased production at the Ursus plant, expan-
sion started in 1956. no detailed information about this expansion
except with regard to the foundry fac i'liti es, as follows-. 50X1-HUM
1956 - Construction of a new cast-iroo,n-found:r?y-materials store a magazine
(magazyn materialow formierskich dla odlewnii. zeliwat) , 50X1-HUM
1957 - Expansion of the cast iron foundry, including the addition of two new
cupola furnaces with diameters of 700 mm (Fi - 700 mm); also other
minor internal improvements such as replacement of old machinery with
new or rebuilt machines or parts; and reorganization of lines of pro-
duction within the factory portion cif the plant, partly for convenience
and partly for efficiency, 50X1-HUM
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y ?,? 7 and 1958 - Construction of a new buss .d.ing to house the bronze foundry (it had
been in the same bui.lsdi.ng w~th the aluminum foundry) and expansion
of its produ.cti.on capaoity from 600 to 1000 tons yearly; also] expan-
sion of the aluminum foundry to increase the capacity from 900 to
1500 tons yearly.
in, order to be able to produce 12,000 t ?ae-t ?rs yAer`l y by 1963
50X1-HUM
In the plant
4. Labor Force
The Ursus plant employed about 4000 people in December 31-958 or. three shifts-,
the first shift, about 2500 workers, worked from 0600 to 1400 hours; the second shift,
about 1000 workers, worked from 1400 to 2200 hours, end the third shift, the smallest,
made up of about 500 workers, worked from 2200 to 0600 hours. All three shifts worked six
days a week.
50X1-HUM
t:.f the 4000 employees about 400 were engineers and
technicianso 2000 were skilled. .a or?ers-, 400 were administrative personnel, and about 1.200
were unskilled laborer, s. There were about 800 women employed at the plant.
50X1-HUM
The morale of the workers was customarily high at Ursus. It was a large,
modern factory and it played an important role In Po1end? s economy, all of which added to
the workers' prestige. no information on wage scales bust
they compared favorably with other laxgee faot,orles in Poland.
by 1960 only 3500 workers would be needed. to operate it on a full-scale basis.
This meant that there was to be a cut of 500 in t;hP total employment of 1956. This cut
was made possible by the improvements in the plant operation, such as installation of new
modern machines, more efficient work organization,, and general mechanization of the plant.
Distribution of End :items
most of the production was used. in the aarieultural industry. not
no
know whether Poland exported any Ursus tractors but in 1958
there were many (several hundred) 45-hp Ursus tractors standing idle on t e
plant grounds, so
there was no real shortage of this type in Poland.
150X-HUM
before GOMULKA came to power in 1956, the Ursus w ~
almost forced on the Polish consumers. Since that time, however, the consumers could
choose which type of tractor they wanted and were generally free to spend what money they
had on what they wanted. This had obviously influenced the nroduction of tractors and
the decision to change the type of Ursus. Much more emphasis was being placed on con-
sumer demand than ever before. This was true not only with tractors but in all phases of
production. No longer was the old premise that "what was good for the USSR was also good
6. Sources of Raw Material:
Much of the metal used. in the production et the Ursus plant came from metal
works (huty) in Silesia (names and locations unknown). The iron ore was imported. mainly
from the USSR and China and some from~~ Quantities and cost of these imports were
unknown 50X1-HUM
7-1
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7. Foundry Facilities at Ursus
The Gray Cast Iron Foundry (Odiewnia Zeliwa Szarego)
The cast iron foundry was located in one of the largest buildings on
the factory grounds, a red brick, three-section building, about 120 by 50 by 5 m (first
section), 10m (second section),and 7m (third section) (for sketch of the building see
Annex B). Annexed to the northeast side of the building was the foundry materials stor-
age house (magazyn materialow formierskioh), a red brick building about 60 by 25 by 9 m.
There was a series of large concrete bins, used for the storage of sand, clay, and other
foundry materials, in the building. The northern end of the storage building was open,
and the railroad track entered, running the full length of the building. There was an
50X1-HUM
The foundry was equipped with four cupola-type foundry furnaces
(zeliwiaki odlewnieze) with a combined capaoity of 12,000 tons yearly. In 1958 the
foundry was not producing at full capacity and probably would not until 1961 or 1962,
when all the expansion and reorganization of the entire plant was completed. (See Annex
B for approximate location and organization of the sections within the foundry).
t Aluminum Foundry at the Ursus Plant (Odlewnia Aluminum)
The aluminum foundry was located in a building of steel construction,
about 60 by 50 by 6m. The walls of the building were covered with sheet metal (see
Annex C for sketch of the building). At the south end was a 2-story part, about 12 by
50 by 10 m, of gray cement brick, which was used for the foundry offices. All three
foundries (cast iron, aluminum, and bronze) had their offices in this building. A rail-
road spur was located on the west side of the building; all the foundry materials such
as sand, clay, and ore were transported by rail to the foundry. The western portion of
the building was used for storage of foundry materials (see sketch in Annex C). There
were large concrete storage bins located in this section (number and dimensions unknown).
The foundry was equipped with 10 oil-burning crucible furnaces wit 50X1-HUM
capacities of 250 kg of aluminum (or 100 kg of bronze), and one induction furnaoe with a
capacity of 250 kg. They were located in a straight line, running north and south,
through the entire le th of the foundry (see Annex C). The internal organization of the
foundry was wn
In 1958, the total production capacity of the foundry was 1500 tons
yearly. Not all of this production was for the Ursus plant, but was partly for Ursus,
partly for the manufacture of mining machines, but mostly for the automotive industry.
The electric sub-station for the aluminum and cast iron foundry was
located at the north end of the building.
The Bronze Foundry at Ursus (Odlewnia Stopu Miedzi)
The bronze foundry was located in a red brick building, about 35 by
CONTl*L
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10 by 8 m, which had a pitched roof with a skylight running the full length (see Annex
D for sketch). A rail spur, on the west side of the foundry, was used to transport
foundry materials such as sand, clay, and others to the foundry. The foundry materials
storage area was located in the western side of the building and the furnaces were 50X1-HUM
arranged in a single row adjoining the storage area (see Annex D). There were concrete
not recall the exact internal organization of the foundry,
5 oil-burning crucible furnaces with capacities
of 250 kg each. also there were two centrifugal casting machines o:50X1-H
Western type (exact type was unknown), in the northeastern part of the building.
In 1958, the capacity of this foundry was 1000 tons yearly. Not all
of this production was used at the Ursus plant.
much of the bronze was transported to the automotive factory in ZERAN, near WARSAW.
Plant Layout and Description
50X1-HUM
The Ursus plant was located in flat, open terrain with a total area of
about 300,000 sq iI* It was easily aceessibl-e and conveniently served by the main rail-
road line from WARSAW to PRUSZKOW. The entire area, with the exception of about 300 m
on the southern boundary, was enclosed by a heavy wire fence about 2 m high; the other
300 m was enclosed by a brick fence, also 2 m high. There were two entrances for foot
traffic and one for the rail spur; all three were guarded by factory security personnel,
to whom passes had to be shown in order to gain entrance.
less than half of the terrain was built on, leaving
ample room in the event of further expansion. 50X1-HUM
See Annex E for detailed description of buildings and terrain features.
CO41c/D E N r11q L.
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ANNEX A
PINPOINT LOCATION OF THE URSUS MECHANICAL WORKS NEAR WARSAW, POLAND
50X1-HUM
Map Ref: WARSZAWA, Poland
1:100,000
88
84
m
Legend
Factory Terrain of the
Ursus Mechanical Works
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GRAY CAST IRON FOUNDRY AT THE URSUS MECHANICAL WORKS IN POLAND
N
Legend
1. Foundry materials
storage house.
2. Mass Mixing Section
(Oddzial Przerobu Materialow
Formierskieh i Rdzeniarskieh)
3. Form-and Cast Preparation 50X1-HUM
Section (Formiernia i Rdzeni-
arnia)
4. Smelting Section (Topialnia
or Wytapialnia)
5. Cast Cleaning Section
(Oezyszezalnia)
6o
- 15_ $44 25m +
75m
FRONT VIEW d6)1j1F1VjF111T1,194-
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6. Surface finishing section
(Oddzial Pokrywania)
/1nA)L/fl Al7JJ/
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SKETCH OF THE ALjJMINUM FOUNDRY AT THE URSUS MECHANICAL WORKS IN POLAND
50X1-HUM
Legend
Oil erpeible furnace,
250 kg. capacity
o Induction furnace, 250
1
kg. capacity
Electric substation for
the aluminum and cast
Iron foundries.
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_11_ /1 /) A ) t/ nG A I 'y--/ /7 /
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ANNEX D
Legend
Q Oil furnaces with capacities of
250 kg.
Centrifugal casting machine
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CoNF/oENri,ql...,
400 m
k -. 600m
C D ~VF~QENT/,~~
17
29
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C, ~ JVFl DE Nti OL
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Legend to Annex E
1. This was the projected location of the new factory laboratory. It was to be a
2-story red brick building, about 100 by 10 by 12 m, with an underground access
passage to the cast iron foundry (number 9 on Annex was eted
and ready for use by the end of 1960. o 50X1-HUM
2. This was a 3-story red brick apartment building, about 30 by 10 by 10 m. It
furnished living quarters to nine workers' families. It wasa normal, square
apartment type building.
3. This was a 2-story red brick building, about 15 by 6 by 7 m. It was a combina-
tion workers' security cheek entrance (portiernia), factory security guard office
(biuro strazy,, przemyslowej), factory information office (Komorka informacji), and
factory workers' council office (biuro rady zakladowej). At the east end of the
building, there was an open porch-type passage, through which workers had to pass
and show their identification in order to gain entrance to the factory. 50X1-HUM
4. This was a 2-story, gray stucco-brick building, about 30 by 12 by 7 m. It served
as a day nursery (zlobek) for small children, and a preschool (przedszkole) for
older children. The main entrance, on the north side of the building, was recessed
about two meters in from the face of the building. Steps leading to the front door
were also within the recess. This building and building number 5 were bosh enclosed
by a heavy wire fence about 2 m high. Entrance to the area was from without the
factory terrain; no further entrance to the factory proper could be made from this
area (see sketch, Annex E).
5. This was the factory dispensary facility (ambulatorium), in the same wire-fence-
enclosed area as building number 4. It was a 1-story gray s* loco-brick building,
about 0 b 12 b 4 m.
50X1-HUM
6. This was a combination cultural building, lecture hall, and theater.
It was a
large rectangular building, about 35 by 25 by 7 m, with a flat roof.
At the west
end of the building was a stage; auditorium seats were arranged in a semicircular
pattern to the rear of the building. The outstanding feature of the building W,
the tall narrow windows on both sides from the east and to within 12 meters of the
west end. There were smaller windows in the west end where the stage was. The
building was gray stucco-brick and very modern in appearance. No further informa-
tion.
7. This was the other workers' entrance building (portiernia), with several entrance
gates through which workers had to pass to gain entrance to the factory. This was
the visitors' entrance gate also. The guard in this building issued visitors' passes
after phoning for permission from the section of the factory to be visited. It was
a gray stucco-brisk building about 12 by 4 by 3 m. No further information.
8. This was the aluminum foundry; for a complete dissuasion see paragraph 7zb'of this
report.
9. This was the gray east iron foundry; for a complete discussion see paragraph 7;a(,j
of this report.
10. This was part of the gray cast iron foundry; for a complete discussion see paragraph
7A 4* 1 of this report.
C F/XA/r/q~
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Legend to Annex E (Cantinued)
11. This was the bronze foundry; for a complete dissuasion see paragraph 7,, (0. :)f
this report.
12. This was the fire house, a red brick building, about 12 by 10 by 5, with a gray
stucco tower about 15 m high. There were two large garage-type doors on the west
side of the building. two fire trucks parked in the building (types
and descriptions unknown). The building also housed the factory fire guards
(strap,poa l~., . 50X1-HUM
13. This was the parts room, a red brick building about 60 by 60 by 8 m. The building
was divided into three separate sections with an entrance to each section at the
north and south ends of the building. Parts were stored in this building for
machines and factory equipment and for tractors produced at the factory. The
shipping and receiving room for spare parts for machines and equipment and tractors
was also in the building. F_ -1 50X1-HUM
14. This was the mechanical production and heat treatment section, a three-part build-
ing, about 180 by 100 by 8 m, 8 m, and 12 m respectively. Section one was a clere-
story-type building which housed the heat treatment division (wydzial obrobki
oieplnej). Section two, with a saddleback roof, the largest section, housed the
mechanical production division (wydzial meohaniozny) and contained such equipment
as lathes, saws, punches, and drills. Also in this part of the building were the
production lines for the assembly of small complex tractor parts. Section three
housed the offices of the two other divisions. It was a 2-story box-shaped part
of the building wit' flat roof. Additions had been made to the building at var-
ious times which accounted for the three sections.
50X1-HUM
15. This was an open water reservoir (zbiornik wody), about 15 by 10 by 3 m. It was a
concrete basin almost adjacent to building number 14.
16. This was the Central Factory Production Office (Centralne Biuro dla Produkcji
Calego Zakladu). It was a 3-story, flat-roofed, red brick building, about 80 by
10 by 12 m. It contained the offices of the chief mechanic (glowny meohanik), the
chief construction engineer (glowny konstruktor), and the chief metallurgist
(glowny metalurg). Each of these men had one floor of the building for his offices
and staffs. 50X1-HUM
17. This was the main production building where the various assemblies which make up
a tractor were put together to form the end product. It was called the chief
mechanic's workshop (warsztat glownego meohanika). The building was of steel and
gray cement brick, with a saddleback roof, and measured about 100 by 80 by 10 m.
There was a single row of windows about 1 by 1 m along both sides of the building.
There were two corn lete assembly lines for the old Ursus tractors in the building.
there would be three assembly lines for the production of the
50X1-HUM
18. This was a 3-story, flat-roofed, gray stucco office building, about 80 by 10 by 12 m.
It housed the plant management offices, such as the offices of the chief director
(naszelny dyrektor) and deputy director (zastepea naszelnego d#rektora), and the
main factory administrative offices (zarzad fab ki .
50X1-HUM
19. This was the model workshop (modelarnia) where models of various tractor parts and
components were fashioned from wood or metal. It was a 3-story, red brick, flat-
roofed building, about 30 by 10 by 12 m. It contained such equipment as wood and
metal lathes, saws, sanders, and other machine tools. Metal was stored on the third
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Legend to Annex E (Continued)
floor and wood on the second floor. The workshop occupied only the first floor.
There Was a platform lif+(winda) by which the wood and metal were transported to
the workshop from the upper two floors. 50X1-HUM
20. This s a 1-story, red brick, shed-roofed builds which served as a combination
workshop and storeroom for the aluminum foundry. It measured 50 by 5 by 31 m.
There were facilities for the repair of foundry equipment and storage room for the
storage of parts and assemblies for foundry equipment. F_ 1 50X1-HUM
21. This was the building where water from the central plant boiler was air cooled.
22. This was the provisional boiler room, the central heating plant for the entire 50X1-HUM
factory., It was a building of steel, about 50 by 35 by 6 m with gray stucco walls,
and a flat roof with a triangular skylight. The boilers were located there tempor-
arily until the new boiler room house was completed (see number 27).
23. This was the electrical workshop and office of the chief electrician. The building
adjoined number 22 (see above) and was in two parts. Part one, the electrical work-
shop (northern part), was a steel construction, with gray stucco walls and a flat
roof with a triangular skylight; it measured about 40 by 35 by 6 m. Part two
(southern part) was a 2-story steel-frame, gray stucco, flat-roofed office building,
about 10 by 35 by 7 m. It housed the offices of the chief electrician (glowny 50X1-HUM
elektryk). when building number 22 is vacated, it was to be in-
cluded for use as part of the electrical workshop.
50X1-HUM
24. This was the forge workshop. It was a building of steel construction, gray stucco,
about 20 by 12 by 12 m, with a flat roof. A portion of the building was to be made
into a cast painting shop (malarnia dla odlewow) sometime in the future. FI
50X1-HUM
25. This was the metals storage warehouse for the mechanical division (magazyn materialow
metalowyeh dla wydzialow meshanieznysh). It was a building of steel construction
about,50 by 50 by 4 m, with sheet metal walls and a saddleback roof. Metal in all
forms was stored there; sheet metal, bars, wire, and many other forms. The building
was served ,by a rail spur on its western side.
50X1-HUM
26. This was ,the forge (kuznia), a steel construction, gray stucco building with a flat
roof, containing square box-type skylights. The building measured about 35 by 25 by
10 m. On its southern side there was an office building addition, which housed the
offices of the forge and social facilities for the forge workers. It was a 3-story,
gray stucco, flat-roofed building, about 20 by 6 10 m.
27. This was the approximate location of the new boiler room building. It was to be
started in late 1958 and was to be gray stucco and about 15 by 10 by 6 m.F-
50X1-HUM
28. This was a reinforced concrete, prefabricated, flat-roofed building, about 50 by 36
by 9 m, which was used as a storage warehouse. It contained machinery which was to
be used for the production of the $talorus tractors, but since that project was.
abandoned, the machinery had been idle and in storage. At the southern end of the
building were the offices of the project investment division (biuro inwestyoji).
C D ` ) F 7 / . EIV T'/l4 /-
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coNFOE~ri~~
Legend to Annex E (Continued)
29. Same as number 28, except that the office part at the southern end of the building
was no longer used. It formerly housed the production offices for the Bialorus
50X1-HUM
30. This was the workers' railroad station house and platform. The station house was
constructed of reinforced concrete and had a large overhanging roof, which covered
the platform in front. It measured about 20 by 3j by 3 m and contained a small
waiting room (poozekalnia) and offices for the railroad workers. There were two
platforms; the northern for west-bow: traffic and the arrival platform for the
Ursus workers, and the southern platform for east-bound traffic. The platforms
were identical in size and composition, 60 by 7 m, part concrete and part plank.
31. The Ursus factory railroad siding.
32. The double track of the main line between WARSAW and PRUSZKOW. The northern line
was west-bound and the southern track was east-bound.
33. Heavy wire fence about 2 m high, which completely enclosed most of the factory
terrain.
34. Red brick fence, about 300 m long and 2 m high, which enclosed a portion of the
southern boundary of the factory.
~ pN~~DE//T~~3~
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