JT11D-20 ENGINE PROGRAM REVIEW

Document Type: 
Collection: 
Document Number (FOIA) /ESDN (CREST): 
CIA-RDP67B00511R000100110087-4
Release Decision: 
RIPPUB
Original Classification: 
S
Document Page Count: 
6
Document Creation Date: 
December 14, 2016
Document Release Date: 
November 20, 2002
Sequence Number: 
87
Case Number: 
Publication Date: 
July 25, 1961
Content Type: 
MF
File: 
AttachmentSize
PDF icon CIA-RDP67B00511R000100110087-4.pdf307.2 KB
Body: 
Approved *Release 2003/,O J/24,::CIA-RDP67BOO R000100110087-4 OXC - 1986 Copyjof 6 25 July 1961 SUBJECT : JT11D-20 Engine Program Review REFERENCE : (a) OXC-1823 dated 19 June 1961 titled "JT11D-20 Engine Program Review" (b) OXC-1479 dated 24 March 1961 titled ttJTl1D-20 Engine Controls Problems" 25X1A Part I Program Present Status 1. Pratt & Whitney, Florida, was vi 17 July 1961 for an orientation visit for for subject review. During 17 and 18 Jul an excellent over-all briefing by Messrs. The balance of the week was spent on subject review, g s or which are summarized herewith. 2. X Engine Initial Delivery: (a) Schedule: Relative to the XD engine production schedule established at the 12 June Suppliers Meeting as presented in reference (a) memorandum, progress as of 24 July as assessed by the writer is as follows : En g. No. Scheduled Delivery Present St Assy. Status T atus Relative o Schedule Projected Delivery Estimate XD-1 10/6/61 55% complete 22 weeks late 10/24/61 XD-2 10/20 61 5% complete 4 weeks late 11/17/61 XD-3 11/3/61 Not Started 2 weeks late 11/17/61 At this time barring acceleration or further probable deceleration, it would appear that XD engine delivery dates will slip a minimum of 4 weeks. Although no official change in schedule is acknowledged by P&& so far, the realism of this schedule is rapidly becoming questionable. Approved For Release 2003/01/24: CIA-RDP67BOO511 R000100110087-4 Approved IORelease 2003/6,1/24 CIA-RDP67B0dGR000100110087-4 OXC-1986 Page 2 (b) Engine Discs: All compressor and turbine discs for XD-1, 2, and 3 have passed the spin test for the Mach 2.0 condition (one rejected and successfully replaced) and are in or ready for engine assembly. No further delays expected here. (c) Parts Shortages: A combination of many engineering changes and slow recovery of a weak production control function (ref.(a) memo) has resulted in the following parts shortages of which some are purchased major components but the majority are "in house" fabricated plumbing: Eng. No. Parts Short at Assembly XD-1 93 XD-2 300 XD-3 Unknown but probably much over 300 The above figures may be compared with the approximate total bill of material of 2900 parts per engine. This area is the major force delaying the XD engine schedule. The seriousness of the situation is evidenced by the lack of feel for the shortage magnitude on XD-3I (d) Controls: The main and afterburner controls delivery schedule has slipped relative to that reported in reference (a) memorandum as follows: For Eng. No. Delivery Schedule Was Delivery Schedule Now XD-1 7/10/61 7/19/61 XD-2 7/15/61 8/3/61 XD-3 8/18/61 8/28/61 This slippage primarily is due to the necessity for recutting acceleration and droop as well as speed cams for single power lever operation at the limited Mach 2.0 condition. Hardware Approved For Release 2003/01/24: CIA-RDP67BOO511 R000100110087-4 Approved 9*Release;003/01/24 : CIA-RDP67BOO R0001 00110087-4 OXC-1986 Page 3 incorporation of "must conform" engineering changes resulting from the problems reported in reference (b) memorandum has also contributed to this delay. objections to the Y engine delivery schedule proposed in memorandum dated 14 June 1961 and as listed in reference (a) memorandum, a corresponding production schedule will be implemented. 4. Time Accumulation z Development Engine Status: (a) In spite of a maximum level of effort, with the exception of D-20 afterburner time, very little progress is evident in the accumulation of meaningful engine test time since the 12 June meeting. The importance of this test time accumulation is para- mount not only in endurance preparation for Y-PFRT but also in order to verify controls and gas generator design fixes and to verify calculated engine performance levels. It is hopefully expected (and imperative if further delay is to be minimized) that progress in this area is imminent with the return to test of engines FX-111 and EX-115 as described in paragraph (b) below. 3. Y Engine Tentative Delivery Schedule: Since queries to the airframe contractor have revealed no Engine test time accumulation as follows: Time As Of Time As Of Progress Target Prior Time 6/13/61 (hrs) 7J 1/61 (hrs) hrs Y-PERT Dec. 1961 Total Engine 2845 2916 71 3000 Full D-20 126 147 21 326 Hot Inlet 262 262 0 350 1900?F Turbine 209 209 0 300 M3.0 Mission 23 23 0 123 min. Endurance Cycle 273 desired D-20 Afterburner 60 97 37 250 (b) Development Engine Program Status as of 21 July: FX-111: Starting on test A-3 sea level stand. Four weeks late due (D-20) to shortages and re-inspection. Running vibration check and verification of compressor rim damper fix. FX-112: At assembly, 65% rebuild completed. Four weeks late now (D-20) due to component and plumbing shortages and parts re- inspection. To run plumbing, controls, and engine en- durance on hot inlet sea level stand A-1. Target to test 7/31/61. Approved For Release 2003/01/24: CIA-RDP67BOO511 R0001 00110087-4 25X1A Approved *Release 2003/01/24 CIA-RDP67B0* R000100110087-4 OXC-1986 Page 4 25X1A FX-113: At assembly, 55% rebuild completed. Program changed (D-20) to run performance calibration on altitude stand C-5 after engine FX-115 now on C-5. Target to sea level stand for preliminary calibration 7/31/61. FX-114: Some parts at assembly. Compressor and some components (D-20) cannibalized for FX-113. Parts availability under investigation. Targeting Y-PFRT in December 1961: must start assembly soon to meet this target. FX-115: Starting on test C-5 altitude stand. Three weeks late (D-20) due to component and plumbing shortages and parts re- inspection. To run X-PFRT. FX-116: On test A-2 sea level stand. P-4 (A3J) configuration (P-2) boundary layer control tests. FX-117: On test, completing D-20 afterburner calibration A-4 (F-2) sea level stand. To be moved to A-5 sea level stand for ejector endurance targeted to start approximately 8/14/61 after plant shutdown. Due to the timeliness of information contained herein and necessary travel schedules, Part II of this report covering technical and organizational problem status will be released subsequently in order not to delay this release. Covering QIIYIIYffw llTS winwn...-~.J__.v _ 7 ? q 1 DPD-DD/P Distribution: 1&2-CH/bB/DPD 3-SA/TA/DPD 4&5-DB/DPD 6-RI/bPD DPD/DB/ROD:rew Approved For Release 2d0 124: CIA-RDP67BOO511 R000100110087-4 ForRelease 2003/01/Rig-IE'{I 07B00511R000100110087 4 TD NAME AND ADDRESS INITIALS DATE 1. n , f 2' D/Tech 3. 4. 5. 6. 7. RETURN TO SENDER ACTION CONCURRENCE INFORMATION COMMENT FILE SIGNATURE REMARKS The attached OX memo (OXC 1986) was returned to me this morning by Mr. Helms secretary who located it, apparently, among some of Mr Bissell's old records - although the distribution does not indicate that Mr. Bissell was an addressee I leave it to you to decide what dispos.tion to make of it From a historical standpoint it might be interesting DAD! O5A FROM NAME AND ADDRESS PHONE NO. DATE d - THIS DOCUMENT CONTAINS INFORMATION REGARDING A HIGHLY CLASSIFIED ACTIVITY. PERMISSION TO TRANSFER CUSTODY, OR PERMIT ACCESS TO THIS DOCUMENT MUST BE OBTAINED FROM THE ORIGINATOR. HAND CARRY PROCEDURES WILL BE APPLIED TO ANY INTER-OFFICE OR INTRA-AGENCY MOVEMENT OF THIS DOCUMENT.