THE CHANGJIN-GANG HYDROELECTRIC POWER PLANT

Document Type: 
Collection: 
Document Number (FOIA) /ESDN (CREST): 
CIA-RDP80T00246A070200200001-9
Release Decision: 
RIPPUB
Original Classification: 
C
Document Page Count: 
9
Document Creation Date: 
December 23, 2016
Document Release Date: 
September 6, 2013
Sequence Number: 
1
Case Number: 
Publication Date: 
November 8, 1963
Content Type: 
REPORT
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PDF icon CIA-RDP80T00246A070200200001-9.pdf916.78 KB
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Declassified in Part - Sanitized Copy Approved for Release 2013/09/06: CIA-RDP80T00246A070200200001-9 INFORMATION ?INiEriDIRT INFORMATI CENTRAL INTELLIGENCE AGENCY This material contains information affecting the National Defense of the United States within the m 18. U.S.C. Secs, 793 and 794. the transmission or revelation of which in any manner to an unauthorized person is prohibited 1?? 1^- 50X1-HUM 50X1 C-0-N-F-I-D-E-N-T-I-A-L COUNTRY North Korea SUBJECT DATE OF INFO. PLACE & DATE ACQ. The Changj in-gang Hydroelectric Power Plant REPOR- DATE DISTR. NO. PAGES REFERENCES gNoirember 1963 8 RD ? 50X1-HUM THIS IS UNEVALUATED INFORMATION. SOURCE GRADINGS ARE DEFINITIVE. APPRAISAL OF CONTENT IS TENTATIVE. 5 4 3 2 1 50X1-HUM Summary. The/Changjin-gang Hydroelectric Power Plant in Hamgyftg-namdo, originally conisting of four power plants, was severely damaged during the Korean War. 50X1-HUM with Czechoslovakian assistance, the entire plant reconstructed. Average capacity of the plant rose 50X1-HUM from 8o200o kva to 330,000-350,000 kva However was 2 ,50X1?HUM most of the plant's equipment was old, operated- inefficiently, and caused , frequent trouble and accidents. Security of the plant,included,armed guards, barbed wire fences', charged wiring, and flood lightS-..-VPlant inspections were conducted by the Korean Labor Party's Centtd Committee, other power plants, along with those of the plant's own and officials of management. Background 1. The Changjin-gang Hydroelectric Power Plant in Hamgy5ng-namdo, roughly 40 miles northwest of Hangnam, originally consisted of two reservoirs, one pumping station, and four power stations which were located along the eastern slopes of the mountains.1 Water was conducted through pressure tunnels to the forebay of Power Station No. 1 which, in turn, supplied exhaust water C-0-N-F-I-D-E-N-T-I-A-L 5 4 3 9 50X1-HUM GROUP I Excluded from automatic downivading and declassification STATE # I DIA ARMY NAVY I AIR NSA IAID OCR ORR Ev' (Note: Field distribution indicated by " NFORMATION REPORT INFORMATION REPORT 50X1-HUM - Declassified in Part - Sanitized Copy Approved for Release 2013/09/06: CIA-RDP80T00246A070200200001-9 Declassified in Part - Sanitized Copy Approved for Release 2013/09/06: CIA-RDP80T00246A070200200001-9 5 4 3 2 -2- to the other station and then to the next. When it was fully operative, the total capacity of. the plant was as follows:, Power Stations Generators No. 1, 2, & 3 Generator No.. 4 Total Station No. 1 40,000 kva each 40,000 kva 160,000 kva Station No. 2 31,111 kva each 31,111 kva 124,444 kva Station No. 3 Station No. 4 Total . -15,500 kva each 13,500 kva 46,500 kva 40,500 kva 371,444 kva 50X1 ? ? ??????? 2. After the liberation, facilities of the Changjin-gang Power Plant were kept intact, but operation was limited because the demand for power in North Korea was low. However out ut gradually rose as the demand for power increased, and, reached about 8o percent of its capacity. 50X1-HUM Most of the plant s instal ations were totally damaged during the Korean War, although some valuable machines such as generators, transformers, and turbines had been dismantled and moved to safety in nearby mountain valleys. Reconstruction of Power Station No. I was started even before 50X1-HUM the end of the war, with arched ceilings of ferro-concrete about three meters thick being constructed above generators No a ' protective measure. The generators were operative In 50X1-HUM order to facilitate further reconstruction, the Fou ons ruc on Trust was organized under the then Ministry of Electricity and was made responsible for the reconstruction of the plant, generator 50X1-HUM No. 4 of Power Station No. 2 had been put into operation. Plant Reconstruction 3. Reconstruction of the plant was facilitated by Czechoslovakian material and technical aid approximately 50 Czechoslovakian technicians and skilled workers helped reconstruct the plant. The following machines and materials came from Czechoslovakia: coils for six generators, two exciters, seven 21,000-kva transformers, three 320000-kva transformers, one .60,000-kva transformer;.. two 630-kva transformers, two 530-kva transformers, control board equipment for three power stations (Power Stations Nos. 1, 2, and 4), 11 automatic voltage regulators, eight turbine governors, expansion circuit breakers for a total of 48 phases, about 130 disconnecting switches, approximately 80 percent of the secondary-circuit lead-covered .cables required for . 50X1-HUM the reconstruction, and 120 meters of penstock pipes for Power Station No. ? 1. ? While the North Korean government had originally expected Czechoslovakian aid to be gratis, as in the4.case of aid from the USSR and Communist China, it was later learned that all. Czechoslovakian aid had to be paid for and that the price of the machines, was approximately 30 percent higher than on the international market. In addition, the North Korean government had to pay monthly salaries and daily food allowances to the Czechoslovakian workers. As a result of Czechoslovakian aid, a total of 11 generators were reconstructed when reconstruction of 50X1-HUM the entire plant was completed. 4. Reconstruction was initially expected to restore the plant to its original state, but because of the use of Czechoslovakian machines and parts, some of the structures were altered. In particular, the transformer and transmission facilities of Power Station No. 2 were remodelled to form the 50X1-HUM 50X1-HUM 5 4 3 2 ? ',WV Declassified in Part - Sanitized Copy Approved for Release 2013/09/06: CIA-RDP80T00246A070200200001-9 Declassified in Part - Sanitized Copy Approved for Release 2013/09/06: CIA-RDP80T00246A070200200001-9 5 4 3 2 -3- center of the power distribution system in North Korea, i.e., Power Station No. 2 became a connecting point of all transmission lines in the country. _________approximately 100,000 kilowatt hours generated. in the eastern 50X1-HUM orth Korea were transmitted to the western part by the trans- former and transmission facilities of this power station. In addition, four dams were newly constructed : (a) at Kotio-ril Changjin-gun, HamgyOng- namdo, 00 at approximately 500 meters northwest of Power Station No. 1," (c) at approximately 400 meters northwest of Power Station No. 2, and (d) 50X1 -HUM at approximately 300 meters east of Power Station No. 3. These dams were constructed in order to harness the Kotiosu and the'Hungnim-chs6n rivers for additional water for the Changy -aana Power Plant. The midway water ? . ? , intake facilities were constructed Power Station No. 5, with a generating capacity of- 50X1-HUM 8,000 kva and designed to-- 11AP elchaust water from Power Station No. 4, 50X1-HUM The construction work was done by the Fourth Construction Trust of the Power _ndustry Management Bureau (PIMB), Heavy Industry'Commission; the assembling of equipment was done by the Eighth Construction Trust of the PIMB. All of the machines and equipment installed at Power Station No. 50X1-HUM were produced by North Korean factories: transformers and generators, including two 4,000-kva generators, by the Taean Electric Appliances Factory in Yonggang-gun, PlyOngan-namdo; turbines by the Yongs6ng Machine Factory in Hamhang-si, Hamgyong-namdo; control boards by the Plyongyang Electric Factory in P'yongyang; and switches by ChuD1 Electric Factory in ? KyOngsong-gun, Hamgyang-pukto. - .50X1 Output ut of the Changjin-gang Power Plant, which steadily increased showed a sharp drop because of a severe drought, so of the four power station op rated only two generators. One of the two generators operated merely as a synchronous condenser. The total capacity of the sower slant dropped to 120,000 kva 80,000 kva However, with the rainfall it the summer power.pro uc on rose again. The following are average capacity figures: 80,000 kva 100,000 kva .150,000 kva 220,000 kva 120,000 kva 3.300000 - 350,000 kva 330,000 - 350,000 kva 330,000 - 350,000 kva 6. While the generator buildings of the Changj in-gang Power Plant were originally designed to accommadatfive generators each at Power Stations No. 1 and No. 2, and four each at Power Stations No. 3 and No. 4, the capacity of the waterway was inadequate for this number of generators. Since it was not feasible to develop additional sources of water after the construction of Power Station No. 5, further expansion of generating capacity was not ganned 50X1-HUM 50X1-HUM 50X1-HUM 50X1-HUM 50X1-HUM 50X1-HUM 50X1-HUM 50X1-HUM C-0-N-F-I-D-E-N-T-I-A-L 5 4. 3 Declassified in Part - Sanitized Copy Approved for Release 2013/09/06: CIA-RDP80T00246A070200200001-9 Declassified in Part - Sanitized Copy Approved for Release 2013/09/06: CIA-RDP80T00246A070200200001-9 5 4 a 2 1 Condition of Equipment T? 50X1 Except for new equipment replaced during the period of Post-war reconstruction, most of the plantls equipment had been in use Coils of generator No. 1 of Power Station ,,No. 1 and of the 50X1-HUM our generators of Power Station No. 2 had been replaced .with new ones, and Power Station No. 1 was equipped with spare coils for one generator. Coils of the other generators were all old and had been in use As a result, the pressure test of those coils were.conducted for a minute at 1.2 times that of the rated voltage. .The.overvltage relays were set at .-- / 120 percent and 0.3 seconds, in order to prevent overvoltage accidents of 50X1-HUM the generators. The unguarded section was reduced to 10 percent by making use of ferrous hydrogen lamps and the rated phase voltage was lowered as 50X1-HUM low as one-eleventh, in order to prevent grounding accidents within the generator.- Turbines were repaired withspare parts stocked and their efficiency ranged from 81 to 85 percent. However, as a 50X1 -HUM result of the sand influx, caused by damage of . water intake towers anu, the mid-way intake facilities, the efficiency of the turbines began to deteriorate rapidly Because of the increasing demand for Power, 50X1-HUM the generators were orten overloaded as much as 10 percent, with coil temperatures rising to 90 degrees centigrade, so that generator coils wore out within 10 years. the 3.3 kva power distribution 50X1-HUM equipment of Power Station No. 1 and three 500-kva transformers for the Chang:piling transmission line of Power Station No. 4 were extremely worn and caused frequent trouble, but they could not be replaced because the, equipment was' in short supply. In an effort to maintain the generating equipment, minor repairs were carried out once a month and major repairs, such as atisrhaul of generators and turbines, once every two years. About 10 accidents occur- 7A1 a result of mismanagement of machines 50X1-HUM In addition, four accidents occurred as a result of flashover of Czechoslovakian insulators, one resu_ted from poor insulation of a Czechoslovakian transformer, five resulted from poor insulation of old transformer coils. Security, 50X1-HUM -- 8. The security department of the power,plant,which was probably an element of the Hamgyong-namdo Internal Affairs Department, consisted of approximately 80 internal affairs personnel, but their names as well as the organizational structure of the department were unknown to most employees of the power plant. The main office of the security department was located in a separate building of the plant's headquarters and was manned by approximately 10 officers and two master sergeants. The department chief was a lieutenant colonel. There were 15 guards assigned to Power Station No. 1 and 11 each in Power Stations Nos. 2, 3, and 4. Seven guards. also were assigned to the. Bumping Station and four each to Dams No. 1 and No. 2 and "the water intake points. Equipped with pistols, sUbmachineztgunglor rifles,,the guards were responsible for the physical security of the power plant, surveillance of employees, and control of visitors. New assignments or transfer of employees had to be cleared in advance with the security department. To facilitate security, both ends of the dams were fenced with barbed wire, with a small gate. The top of each dam was equipped with booby traps of thin wire stretched seven centimeters high from the dam surface at intervals of about 15 meters. If anyone stepped on the stretched wire, a bell at the guard post by the dam rang immediately, indicating where the wire had been touched. At nigh,all interior lights were kept on at Power Stations . No. 1 and No. 2 and half were kept on at Power Stations-EP. 3 and No. 4. Each of the penstocks for Power Stations No. 1 and No. 2 was illuminated by. approximately 20 blinking floodlights of 500 watts each, and each of the 50X1-HUM aNS: C-O-N-F-I-D-E-N-T-I-A-L Mw. 5 4 2 Declassified in Part - Sanitized Copy Approved for Release 2013/09/06: CIA-RDP80T00246A070200200001-9 Declassified in Part -Sanitized Copy Approved for Release 2013/09/06: CIA-RDP80T00246A070200200001-9 5 4 3 2 1 -5- penstocks for Power Stations No. 3 and No. 4 with five floodlights of 500 watts each. Each power station was enclosed with a concrete or barbed wire fence; the more accessible points were equipped with four lines of uninaulated copper wire charged with 220-volt current. Contact would ring an emergency bell at the guard office of the power station. Because the power-charged wire was so dangerous) it was charged only during special holiday periods. While guards checked all visitors at the main gate of each power station, the employees of the power station did not have to show their passes. One or two guards patrolled the environs of the power stations once every two hours, day and night. At night, three guards were assigned to watch each surge tank. During holidays, surge tanks were guarded day and night, and many of the off-duty employees of the power plant were also put on guard duty inside the power station buildings. Passes, obtainable from the staff personnel department, with approval of the manager or the plant engineer, were required of all visitors. However) neighbors or family members of employees visiting the power station on private business were sometimes given access without a pass) although entry was subject to approval in advance. Many of the employees of the power plant were secretly working as informers for the security department) towhich they submitted written oaths of secrecy. Their mission was to check on the idealogical tendencies of their fellow employees. They reported to a member of the guard office but seldom visited the security department headquarters. Among 31 employees of Power Station No. 4, at least five were known to have worked as informers of the security department. Inspection Activities 9. The Central Committee of the Korean Labor Party (KLP) made inspections The first inspection took about a month, the second about three months, and the third about nine months. The KLP Central Committee.inspections concentrated on management of the plant and on personnel background and 50X1-HUM ideological attitudes. A mutual inspection system among enterprises subjected the Changjin-gang Power Plant to a quarterly inspection by five or six workers of the planningz accounting and technical sections, and by the Party committee of the Pujong-gang Hydroelectric Power Plant, who, for 15 to 20 days, examined planning, finance, material management, production accomplishment, technical standards, maintenance of equipment, working attitudes and discipline of employees, as well as trade union activities. The results of such an inspection were submitted in writing to the PIMB, which determined on this basis the winners of special prizes. There also were inspections by the Material Management Bureau of the PIMB and over-all inspections by the power plant management, in' addition to production increase:, contest inspections, and techniques and skills inspections. The results were used for evaluating the performance and competence of each power. station and workshop and their chiefsland often caused...a reevaluation of the grades of workers; sometimes the highest mark earners were giveno grade promotions, . ? . 50X1 50X1-HUM C-0-N-F-I-D-E-N-T-I-A-L ? 2 Declassified in Part - Sanitized Copy Approved for Release 2013/09/06: CIA-RDP80T00246A070200200001-9 Declassified in Part - Sanitized Copy Approved for Release 2013/09/06: CIA-RDP80T00246A070200200001-9 Functions 10. 0-0-N-F-I-D-E-N-T-I-A-L -6- 50)6 50X1-HUM- the Changjin-gang Hydroelectric Power Plant wee a state-operated enterprise, Grade I, under the jurisdiction of the PIMB of the Heavy Industry Commission. The functions of selected personnel and departments of the power plant were as follows: Manager: The manager was responsible to theLPIMB for all administrative and 1 production activities of the power plant and was assisted by the chief engineer and the deputy manager in technical and :administrative matters, spectively. Chief Engineer: The chief engineer was responsible for all technical matters of the power plant4 Assisted by a responsible engineer, he supervised and controlled the technical, power supply, construction, hydraulic facilities, testing, and signal departments, the pumping and power stations, and the. electric and machine workshop. The chief engineer acted in the absence of the manager. Responsible Engineer: The responsible engineer guided technical aspects at the power plant in accordance with the instructions of the chief engineer and advised the chief engineer on technical problems. He could not act for the chief engineer during the latter's absence. Power Station Chiefs: Each power station chief supervised the operation of his power station, with technical advice from the senior duty engineer, and handled the distribution of labor, supply of materials, and welfare of employees. He was consulted by the senior duty engineer on technical problems concerning the operation of the power station, but could not interfere with the decisions of the engineer on technical matters. Senior Duty Engineers: The senior duty engineers, the technical supervisors of the power stations, controlled the operation of generators and control boards through duty engineers and directed the minor repair of cables and machines at the power stations through the repair workers' chiefs., The testing technicians, who were under the direct control of the senior duty engineers, performed various tests of machines and kept technical records. The senior duty engineers acted for the power station chiefs in the latter's absence. Duty Engineers: The duty engineers operated the generators and control boards and maintained the surge tanks. Working in three eight-hour shifts, they controlled and supervised the operation of machines on instructions from the power supply commander. Their control over the operation of machines was never questioned by anyone except the senior duty engineer, who personally replaced any duty engineers Vliom he considered to be incompetent. Declassified in Part - Sanitized Copy Approved for Release 2013/09/06: CIA-RDP80T00246A070200200001-9 Declassified in Part-Sanitized Copy Approved for Release 2013/09/06: CIA-RDP80T00246A070200200001-9 - , ? ? C-0-N-F-I-D-E-N-T-I-A-L -7- 50X1 Planning Department: The planning department was charged with drawing up various plans for production) labor distribution) fund appropriation, supply of materials, and training of technicians. It was also.chargedCyith keeping statistics on the accomplishment of thbse plans. In addition, it analyzed the reasons for underfulfillment and practicability of plans, and in case it found the plans inpractical it negotiated with the PIMB for readjustment: Plans for power generation, consumption of power at the power plant, repair' of equipment, production of machine parts, construction of various facilities, labor wages, procurement of materials, payment of travel expenses, prize .-1 (or bonuses), repair expenses, increase or reduction of labor, and training of skilled workers and technicians were included. Materials Department: The materials department received the allotment of materials from the Materials Management Bureau of the PIMB and transported the materials from the Central Materials Management Station or Various production factories to the power plant, and thence to individual power stations. The department was also charged with transportation of all materials and equipment within the power plant area. Testing Department: The testing department made technical tests, repairs, and adjustment of various gauges, relays, and Such high voltage equipment as generators, transformers, disconnecting switches, oil circuit breakers1.-- expansion circuit breakers, potential transformers, current transformers and others. Signal Department: The signal department managed and repaired telephone equipment and was charged with the operation and management of a switchboard, equipped with approximately 20 Soviet carrier telephone sets, which served as a central control point of the communication system for power distribution in North Korea. The switchboard was equipped with three or four circuits of local telephone lines connected to the Oro-up telephone switchboard, a number of security telephone lines connected to the Oro-gun Internal Affair Station and the Hamgyong-namdo Internal Affairs Department, and a number of power supply telephone lines connected to the Central Power Supply Division of the PIMB and to various power plants and power transmission stations. This system enabled the Central Power Supply Division of the PIMB, by means of carrier telephones, to contact all power plants in eastern North" Korea through the power plant switchboatd. No restrictions were imposed on the use of telephones within the plant but outgoing telephone calls were subject to approval by the chief engineer. Hydraulic Facilities Department: The hydraulic facilities department was responsible for crutching work on such concrete structures as dam facilities, water intake structures, surge tanks, and power station buildings by periodically inspecting sinking and leaning rates as well as local ,damage to concrete structures. In addition, the department was responsible for new construction and major repairs on official. ..residences of the power plant. 0...114??? ?1 C-0-N-F-I-D-E-N-T-I-A-L .;_ 50X1-HUM Declassified in Part - Sanitized Copy Approved for Release 2013/09/06: CIA-RDP80T00246A070200200001-9 Declassified in Part - Sanitized Copy Approved for Release 2013/09/06: CIA-RDP80T00246A070200200001-9 11. -8- Technical Department: The technical department was responsible for the technical affairs of the power plant) including the operation of Power' Stations No. 1 through No. 5, the Pumping Station) Dams No. 1 and No. 2, as well as the water intake equipment. The electric instructors provided technical guidance on the handling of electric equipment and the machine instructors provided technical guidance on the operation of various machines. The hydraulic facility instructor inspected water conservation measures and the condition of hydraulic facilities. Power Supply Department: The power supply department controlled generation, . -- voltage, and transmission of power. It received instructions from the Central Power Supply Division of the PIMB,for transmission of power generated at the power plant, and relayed the instructions to various power plants on the North Korea eastern coast. The members of the department were divided into four teams, each consisting 'of a deputy commander and a worker who worked in three eight-hour shifts. A team was always reserved for holidays and to replace those on leave. Electric and Machine Workshop: The electric and machine workshop repaired the electric and machine equipment and produced simple machine parts. Under the repair workers' chief were an electric repair team which repaired generators, ' transformers, potential transformers, current transformers, Oil circuit breakers) and expansion circuit breakers, and a cable or wiring team which repaired power transmission cables, 'steel towers, and power distribution cables. The workshop, which also produced iron pipes, was equipped with about eight lathes, one shaper, one hobbing machine, one planer, two drilling machines, one bending rollerland forging equipment. The machine repair workers' chief; with two work teams, three crane operators, and three welders under his control, took care of major repairs of turbines, penstocks, and flood gate 'equipment. The operational workers' chief, with one clerk and five designers under his control, was responsible for the planning and guidance of work, supply of materials, distribution of labor, designing of machines, and accounting for costs of products turned out at the workshop. Pumping Station: Dams No. 1 and No. 2 and the water intake points were controlled by the chief of the Pumping Station. 50X1 50X1 -HUM ? Declassified in Part - Sanitized Copy Approved for Release 2013/09/06: CIA-RDP80T00246A070200200001-9