DEVELOPMENT OF A PETROCHEMICAL INDUSTRY IN EASTERN EUROPE

Document Type: 
Collection: 
Document Number (FOIA) /ESDN (CREST): 
CIA-RDP79R01141A002500030002-8
Release Decision: 
RIPPUB
Original Classification: 
C
Document Page Count: 
31
Document Creation Date: 
December 27, 2016
Document Release Date: 
August 13, 2013
Sequence Number: 
2
Case Number: 
Publication Date: 
August 1, 1962
Content Type: 
REPORT
File: 
AttachmentSize
PDF icon CIA-RDP79R01141A002500030002-8.pdf1.43 MB
Body: 
Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 ?RFThENZLIAL Economic Intelligence Report N? 85 DEVELOPMENT OF A PETROCHEMICAL INDUSTRY IN EASTERN EUROPE CIA/RR ER 62-26 August 1962 CENTRAL INTELLIGENCE AGENCY Office of Research and Reports Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 GROUP 1 Excluded from automatic downgrading and declassification Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 CONFIDENTIAL Economic Intelligence Report DEVELOPMENT OF A PETROCHEMICAL INDUSTRY IN EASTERN EUROPE CIA/RR ER 62-26 WARNING This material contains information affecting the National Defense of the United States within the meaning of the espionage laws, Title 18, USC, Secs. 793 and 794, the trans- mission or revelation of which in any manner to an unauthorized person is prohibited by law. CENTRAL INTELLIGENCE AGENCY Office of Research and Reports CONFIDENTIAL Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 C-0-N-F-I-D-E-N-T-I-A-L CONTENTS Summary Page 1 I. Introduction 3 II. Significance of a Petrochemical Industry in the European Satellites 3 III. Production Goals A. General 4 B. Goals in Individual Countries 5 1. Albania 5 2. Bulgaria 5 3. Czechoslovakia 5 4. East Germany 5 5. Hungary 7 6. Poland 7 7. Rumania 7 IV. Supply of Raw Materials 8 A. Sources 8 B. Amounts and Current Status 9 1. Petroleum 9 2. Natural Gas 10 V. Production Centers A. Location and Products B. Status and Plans VI. Sources of Technology and Equipment A. Intra-Bloc Cooperation B. Procurement from Western Sources 10 10 12 14 14 14 VII. Problems and Prospects 15 - 111 - C-0-N-F-I-D-E-N-T-I-A-L Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 C-0-N-F-I-D-E-N-T-I-A-L APPENDIXES Appendix A. Petrochemical Plants in the European Satellites Page 17 Table Production of Nitrogen Fertilizer and Synthetic Rubber in the European Satellites, 1960 and Planned for 1965 . 6 Illustrations Figure 1. Chemicals from Petroleum and Natural Gas (Chart) following page 2 Figure 2. European Satellites: Locations of Petro- chemical Plants (Map) following page 8 - v - C-0-N-F-I-D-E-N-T-I-A-L Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 50X1 Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 C-0-N-F-I-D-E-N-T-I-A-L DEVELOPMENT OF A PETROCHEMICAL INDUSI.EY IN EASTERN EUROPE* Summary The plans formulated in 1958 for the expansion of the chemical in- dustries of the European .Satellites** provide for the establishment of a petrochemical*xx industry in these countries as the most economical means of obtaining raw materials for the end products most stressed in the plans -- chiefly plastics, synthetic rubber, synthetic fibers, and fertilizers. Development of petrochemical production, in turn, will be made possible by sharply increased imports of Soviet oil to be delivered mostly by means of the highly publicized pipeline now being built from the Soviet oilfields to Poland, East Germany, Czechoslovakia, and Hungary. Each of these four countries is building a large refinery and asso- ciated petrochemical facilities to process Soviet oil and also is build- ing or expanding other plants utilizing petrochemical raw materials. Bulgaria is building a refinery and petrochemical complex to process Soviet oil obtained by sea. Rumania plans a widespread development of its petrochemical industry on the basis of indigenous resources, and Albania has scheduled one plant to use domestic oil or natural gas. As an indication of the importance of petrochemicals in the production plans of the Satellites, an amount equal to about 70 percent of the total increase planned for nitrogen fertilizer between 1960 and 1965 is to be produced from petrochemicals as well as more than 80 percent of the increment in production of synthetic rubber. In all the Satellites, planned investments in the petrochemical in- dustry represent a sizable share of total investments planned for the * The estimates and conclusions in this report represent the best judgment of this Office as of 15 July 1962. ** Albania, Bulgaria, Czechoslovakia, East Germany, Hungary, Poland, and Rumania. The term Satellites as used in this report refers to the European Satellites. xxx The term petrochemical, for which no universally accepted defini- tion exists, is used in this report to refer to primary or basic chemicals obtained from petroleum or natural gas, including principally the olefins (mainly acetylene, ethylene, propylene, butylenes, and butadiene); the aromatics (chiefly benzol, toluol, xylols, and naphtha- lene); and one important inorganic chemical, ammonia. A more detailed survey of chemicals derived from petroleum and natural gas is shown in the chart, Figure 1, following p. 2. C-0-N-F-I-D-E-N-T-I-A-L Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 C-O-N-F-I-D-E-N-T-I-A-L chemical industry. In execution of the investment plans, the Satel- lites are relying heavily on aid from the USSR but also have found it necessary to obtain technical aid and equipment from the West. One major purchase from the West was technology and equipment for four polyethylene plants to be supplied by the UK to Czechoslovakia, East Germany, Poland, and Rumania. Only Rumania is producing significant amounts of petrochemicals at present. Czechoslovakia, which reportedly is now receiving Soviet oil by pipeline and which has two petrochemical plants scheduled to start operation this year, presumably will soon initiate petrochemical pro- duction on a fairly large scale. East Germany and Hungary also may be able to start production of petrochemicals in the near future. It is doubtful that over-all plans for petrochemicals in the Satellites, which in some cases are projected as much as 5 or 6 years beyond current plan periods (which end in 1965), will be fulfilled on schedule. Neverthe- less, the Satellite countries should make considerable progress by 1965 toward establishing a petrochemical base for a major part of their chemical industries. - 2 - C-0-N-F-I-D-E-N-T-I-A-L Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 EASTERN EUROPE CHEMICALS FROM PETROLEUM AND NATURAL GAS" RAW MATERIALS PRIMARY PRODUCTS NATURAL GAS PETROLEUM DISTILLATES AND RESIDUAL OILS - INTERMEDIATE PRODUCTS - END PRODUCTS AMMONIA SYNTHESIS OAS AMMONIA PETROLEUM SYNTHESIS GAS . METHANOL Ille+CO) ACETYLENE ETHANE . CARBON BLACK NATURAL GAS LIQUIDS AND REFINERY LPG* ? ? ? nu survey by no means exhausts the possibilities for either products or production methods ?? Liquefied petroleum gases. ETHYLENE PROPYLENE BUTYLENES BUTADIENE BENZOL N. TOLUOL NAPHTHALENE, NXYLOLS VINYL CHLORIDE, ACRYLONITRILE TETRACHLORETHYLENE VINYL ACETYLENE ETHYLENE OXIDE CHLOROETHYLENE ETHYL ALCOHOL UREA: FORMALDEHYDE ETHYLENE GLYCOL ACETALDEHYDE FLUOROETHANES ISOPROPYL ALCOHOL ACETONE GLYCERINE STYRENE HEXAMETHYLENEDIAMINE CYCLOHEXANE PHENOL. . .NITROBENZOL - - CHLOROBENZOLS MALEIC ANHYDRIDE , PHTHALIC ANHYDRIDE FERTILIZERS UREA PLASTICS ANTIFREEZE SOLVENTS VINYL PLASTICS NITRILE RUBBER: ORLON FIBER SOLVENTS, WEED KILLER NEOPRENE RUBBER RUBBER. PLASTICS. COATINGS ANTIFREEZE; PLASTICS, FIBERS, FILMS ACRYLATE PLASTICS POLYETHYLENE PLASTIC SOLVENTS ACETIC ACID, ACETIC ANHYDRIDE REFRIGERANTS: AEROSOLS SOLVENTS POLYPROPYLENE PLASTIC EXPLOSIVES; COATINGS BUTYL RUBBER POLYSTYRENE PLASTIC OR-S RUBBER ADIPIC ACID NYLON CAPROLACTAM :ANILINE . TEREPHTHALIC ACID DIMETHYL TEREPHTHALATE PHENOLIC PLASTICS: ADHESIVES DYES INSECTICIDES . POLYESTER PLASTICS: COATINGS EXPLOSIVES PLASTICIZERS _ DACRON FIBERS: FILM ?GiOUP 1 r Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 C-0-N-F-I-D-E-N-T-I-A-L I. Introduction In mid-1958, soon after the announcement of the high-priority pro- gram for chemicals in the Soviet Seven Year Plan (1959-65), Khrushchev made a visit to East Germany during which both he and Ulbricht, the East German Premier and First Secretary of the Socialist Unity (Com- munist) Party, delivered major speeches which contained the first indi- cation that the European Satellites also would expand their chemical industries on a priority basis. Ulbricht, in particular, noted that this expansion would include, as a basic feature, the establishment of a petrochemical industry in the Satellites and that a pipeline would be laid from the USSR to bring Soviet oil to those Satellites that do not possess adequate domestic raw materials for such processing. The pipe- line has thus been linked, from its inception, to the purpose of pro- viding petrochemical raw materials, besides functioning as a source of raw materials for fuels, lubricants, and other petroleum products. Early in 1962 the first major section of the pipeline was completed. Oil reportedly has started to flow to the new petrochemical center just outside Bratislava in Czechoslovakia, marking a major step toward realization of the goal of large-scale production of petrochemicals in the Satellites. II. Significance of a Petrochemical Industry in the European Satellites The Sino-Soviet Bloc has lagged well behind the West in establish- ing a petrochemical industry. In the USSR, production of petrochemicals did not begin on a significant scale until the mid-1950's, and produc- tion elsewhere in the Bloc has been almost nonexistent until very re- cently. In the US, on the other hand, large-scale production began in the 1930's and petrochemicals now account for about one-third of the volume of production of basic chemicals. Production also is well estab- lished in Western Europe and is expanding rapidly, and Japan, Australia, and several countries of Latin America and South Asia have begun produc- tion in this field. It was decided to establish a petrochemical industry in the Satel- lites mainly because petrochemicals constitute the only means of pro- viding in sufficient quantities and sufficiently cheaply the raw ma- terials needed for the manufacture of the end products most stressed in the plans of the chemical industries of the various countries -- synthetic materials (rubber, fibers, and plastics) and chemical fer- tilizers. It was recognized that production of these products in the amounts called for in the plans would be prohibitively expensive if based on either coal or agricultural products, the alternative raw - 3 - C-0-N-F-I-D-E-N-T-I-A-L Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 materials. In Poland it has been estimated that synthetic materials and fertilizers can be produced 30 to 24.4o percent more cheaply from petrochemicals than from coal, and Soviet Party Secretary Kozlov, in discussing the establishment of a petrochemical industry in East Germany, stated that the use of oil would "lower costs of products more than half." 1/* Factors responsible for the substantial savings anticipated in both operating and capital costs include the lower cost of producing and transporting petroleum and natural gas; the smaller number of steps involved in chemical processing, which lowers both the cost of installations and operating costs; increased possibilities of using less expensive, open-air construction; reduced requirements for electric power; and the higher productivity that can be achieved in large-scale, highly automated plants.** The importance of petrochemicals in the plans of the chemical in- dustries of the Satellites is indicated by the share of investments allocated to them during the current plan periods. In East Germany the largest project of the chemical industry under the Seven Year Plan (1959-65) is the petrochemical plant at Leuna, and the third largest -- which, nevertheless, is to account for investments equal to more than 10 percent of the total investments in the chemical industry during the Seven Year Plan -- is the refinery and petrochemical plant at Schwedt. 3/ In Poland, investments in the three large petrochemical plants are scheduled to be equal to about 50 percent of the total in- vestments planned for the chemical industry under the current Five Year Plan (1961-65), although not all of the amount will be invested during the plan period. The petrochemical plant at Plock is the larg- est construction project of the chemical industry in Poland at pres- ent. 4/ In Hungary, nearly two-thirds of investments in the chemical industry during the current Five Year Plan (1961-65) will be devoted to expanding production of chemical fertilizers, plastics, and syn- thetic fibers, and inasmuch as most of this expansion will be on a petrochemical base, it may be assumed that a large share of investments is going directly or indirectly into the petrochemical industry. 5/ III. Production Goals A. General Although only Hungary and Rumania have published over-all goals for production of petrochemicals, all the Satellites have published ** In East Germany it is estimated that productivity in the petro- chemical industry will be at least 10 times productivity in the coal- chemical industry, an advantage of special importance in view of the expected decline in the East German labor force during the next few years. 2/ - 4 - C -0-N-F-I-D-E-N-T-I-A-L Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 50X1 I Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 C-0-N-F-I-D-E-N-T-I-A-L targets for some individual products or other information indicating the importance of petrochemicals in the development of their chemical indus- tries. The accompanying table,* for example, shows plans for production of nitrogen fertilizer and synthetic rubber in 1965 and the percentage of each to be produced on a petrochemical base, together with comparative production in 1960. The amount of nitrogen fertilizer to be made from petrochemicals in 1965 equals about 70 percent of the increase in output planned for the 5 years; more than 80 percent of the increment in output of synthetic rubber is to be based on petrochemicals. B. Goals in Individual Countries 1. Albania The goal for nitrogen fertilizer shown in the table is the only target that Albania has announced for petrochemical production. It is believed that this level of production is scheduled for 1965. 2. Bulgaria Bulgaria has set goals for production of 60,000 tons** of ethylene and 20,000 tons of propylene by 1963-64. Planned produc- tion of 10,000 tons of polyethylene by 1964-65 will be based entirely on petroleum-derived ethylene. Bulgaria also plans to produce 30,000 tons of synthetic rubber on a petrochemical base by 1967. 6/ 3. Czechoslovakia Czechoslbvakia, in addition to announcing goals of more than 100,000 tons of ethylene and more than 50,000 tons of propylene (presumably by 1965), has indicated that, whereas in 1958 the ratio of coal to petrochemicals as chemical raw materials was greater than 95 to 5, in 1965 the shares will be about equal, with petrochemicals slightly in the lead. Moreover, the demand for basic organic raw materials is expected to be about five times as large in 1965 as in 1958. 7/ It. East Germany The petrochemical industry will be relatively less impor- tant in East Germany than in the other Satellites because of the mag- nitude of and the increases planned for the coal-chemical industry. East Germany has announced, however, that by 1965 all ethylene (100,000 tons, nearly three times current production), all propylene (16,000 tons), 90 percent of the xylols (about 28,000 of 31,000 tons), half * The table follows on p. 6. ** Tonnages are given in metric tons throughout this report. - 5 - C-0-N-F-I-D-E-N-T-I-A-L Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 C-0-N-F-I-D-E-N-T-I-A-L Table Production of Nitrogen Fertilizer and Synthetic Rubber in the European Satellites 1960 and Planned for 1965 Nitrogen Fertilizer a/ Synthetic Rubber 1960 1965 Plan 1960 1965 Plan Thousand Percent from Thousand Percent from Thousand Percent from Thousand Percent from Country Metric Tons Petrochemicals Metric Tons Petrochemicals Metric Tons Petrochemicals Metric Tons Petrochemicals Albania 0 0 231/ 100 0 0 0 0 Bulgaria 84 o 267 o o o 30c/ 100 Czechoslovakia 140 0 300 33 1 o 55 98 East Germany 334 0 386 o 86 o 105 o Hungary 57 o 160 85 o 0 Negl. 0 Poland 270 12 464 32 20 0 45 33 Rumania 19 80 280 98 o o 50 loo Total 904 5 1,880 37 107 o 285 52 a. Nitrogen content. b. Estimated; reported as 1110,000 tons of ammonium nitrate." c. For 1967. -6- C-0-N-F-I-D-E-N-T-I-A-L Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 C-0-N-F-I-D-E-N-T-I-A-L the phenol (about 25,000 of 50,000 tons), and 26 percent of the benzol (about 14,500 of 56,000 tons) will be produced from petroleum. All these products, except about 17 percent of the ethylene, were made en- tirely from coal in 1959. Production of naphthalene, ammonia, and acetylene will continue to be based on coal, however. _Y The latter, produced via calcium carbide, forms the basis for the bulk of East German organic synthesis at present. It is considered economical in East Germany to continue and even expand production of carbide, be- cause electric power, required in large quantities for its manufacture, is comparatively cheap in East Germany. 5. Hungary Hungary has indicated that production of basic petro- chemicals from oil is to reach 6o,00o tons by 1965 but has not speci- fied what products are covered by this figure. In addition, production of nitrogen fertilizer, which is to be 3-1/2 times as large in 1965 as in 1959, is to be based largely on natural gas. About 95 percent of the acetylene to be produced in 1965 is also to be obtained from natural gas, and polyvinyl chloride plastic based on acetylene is to account for more than one-third of all plastics produced in 1965 (about 12,000 of 33,000 tons). Petroleum-based polyethylene is to be produced at a rate of about 10,000 tons per year after 1966. 9/ 6. Poland In Poland, 30 percent of all production of plastics, in- cluding all polyethylene (10,000 tons), is to be based on petroleum by 1965, and an additional 21 percent ()-i-0,000 of 60,000 tons of poly- vinyl chloride) is to be based on acetylene from natural gas. Produc- tion of synthetic phenol on a petrochemical-base is also to start by that year, 10/ and part of the raw material for synthetic rubber is to be obtained from petroleum. 7. Rumania Rumanian plans call for production of primary synthetic products* in 1965 to exceed 400,000 tons and for 93 percent of this amount to be derived from petrochemicals, compared with 57 percent of a total of less than 25,000 tons in 1959. Output of products based on methane in 1965 is to be 14 times and output of products based on petroleum 37 times the level of 1959. Petrochemicals are to provide the starting materials for 68 percent of all plastics and 77 percent of all synthetic fibers in 1965. (The output of these two groups of * The products covered by this classification were not indicated in the Rumanian statistics. - 7 - C-0-N-F-I-D-E-N-T-I-A-L Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 C-0-N-F-I-D-E-N-T-I-A-L products is to increase by factors of 14 and 53, respectively, by that year.) Synthetic rubber, for which a target of 50,000 tons has been set for 1965, will be produced entirely from petrochemicals. Products based on petrochemicals will account for more than 22 percent of the gross output of the Rumanian chemical industry in 1965. 11/ IV. Supply of Raw Materials A. Sources The backbone of the petrochemical industry of the Satellites is the so-called "Friendship" pipeline being laid from the Soviet oil- fields near Kuybyshev to Czechoslovakia, Hungary, Poland, and East Germany (see the map, Figure 2*). This pipeline is a cooperative proj- ect of these four countries and the USSR. Although each country is laying the pipeline in its own territory, according to basic plans fur- nished by the USSR, there has been some division of labor in supplying components. East Germany, for example, is supplying pumps and a large amount of pipe** and also has furnished a credit of nearly 6o million (new) rublesxxx to Poland to finance the section in Polish territory. Czechoslovakia is furnishing valves and Hungary communications equip- ment. Most of the pipe-laying equipment apparently is being loaned by the USSR. 12/ All production of petrochemicals in East Germany will depend on petroleum received through the pipeline. Each of the other three countries has at least one large plant scheduled to use raw material from this source but will also use other raw materials: Poland will receive natural gas as well as petroleum from the USSR, Hungary will receive natural gas from Rumania and will continue processing domestic petroleum and natural gas, and Czechoslovakia also plans to use domestic natural gas to supply one of its major petrochemical plants.t Bulgaria also will rely on Soviet oil but will be supplied by tanker via the Black Sea. Later, domestic petroleum will supplement Following p. 8. ** Pipe also is being obtained from the Free World. *** In new rubles established by the Soviet currency reform of 1 January 1961. A nominal rate of exchange based on the gold content of the respective currencies is 0.90 ruble to US $1. This rate, however, should not be interpreted as an estimate of the equivalent dollar value of similar US goods or services. t In general, Czechoslovakia plans to use natural gas to produce ammonia (for nitrogen fertilizer) and acetylene; to make olefins from petroleum-derived crude gasoline; and to continue producing aromatic hydrocarbons and phenols, as well as some acetylene, on a coal base. 12/ - 8 - C-0-N-F-I-D-E-N-T-I-A-L Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 European Satellites: Locations of Petrochemical Plants Figure 2 13 . 20 , ,I. / ? ? - \V Avy ? Petrochemical plant location "Friendship" -- - f -----,.., jII S\VEDEN I/TORT:if 4?74 l'. " D NMA ? r SEA 1 G A ? ,( _ ' I Schwd et i cPre-mnG"n??itze.13.Y Toru .n 1 Berlin ? / (_/ (Sowet Zone) \ Gorzciw Kock l F e. EDFRAL e I 1 Woltn Gubenie POLAND \ ? Leuna 1 -Lodi' REpi B1 4, e I l OF JN ...::?Sc.shwarz..2?..4M-r-os.ts-A/Zasl?uli ... ) 'I y .Kralupy c:.. p.... 131achownia ...._tRAGuE .. ., "" \ ........, .06wiecim oil pipeline ? 190 290 300 Stetute Mlles c 100 200 3C,00 Kilometers WARSAW ? Pufawy ?laska al-arr..twi i , R , U ? S. i 1 \t ..) ?i w 0 / Bres? t mozYc' %) ??. 1 \ KjeV 1.! c.. Brody \ Dashava \ \ i ,.....^.? i 1 _./ -----N., \ Sivine.stii ?.,? Roznov A hpneoq . w AA. Borze NIA 1 Victoria ? FAg,:rR::nov ..\-f-'.- - rdaTu ? Tirgoviste A 'sEil?realtili de Sus BLACK ? CHAREST A Buciumeni? BU : ? \ Craiova .../..---"\.. SEA \ 2BULGARIA.' ? *SOFIA Burgas ........ - C.-,,, /**.s. , 1 1, ? \ S I ..)t j---,\ . re- VIENNA L () 1,, i ,..- ??..: (Bratislava -....,....,\ i iAUSTRI'A4,,,:z.. 4..c.ABerente s--,:zonyjrr. 1 SVUr r7 ),,../.---- '-? INyergesi.dfalu 1 ,,N '-???. c-11-1.UNGARYI) \.... ...... ....._.,-- -, ? BELGRADE ? .-, Y 12 G 0 ITAL y --, ? i .... - ., : . ROME ' . o ..? 10 A K ah .BUDAPEST Szazhalombatta S L .TIRAE ALB ' A .... Fie Iff MGREEC ? 20 I .." ?? . . Uzhgorod 4Rall'h.....cbacika \--?,.,. A TiszaoalkbnYe re.' / f. ........,-- Dizsaavtictt 1. N...., i. 1 ? ????....'") 'A V 1 A '/-?? I 4'. \ i ,. 'T NIA1 r .../ i ??'-'?',... ..?.) ) ../.....--"" -..; ) 40 Ilia.. 4/4 TURKEY ,. .???)--", cs 36443 7-62 Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 C-0-N-F-I-D-E-N-T-I-A-L supplies from the USSR. Bulgaria also possesses two deposits of natural gas, at least one of which could be used for producing petrochemicals. Rumania will use its own abundant resources of both petroleum and natural gas for its developing petrochemical industry. Albania also has domestic resources of both petroleum and natural gas which can serve as raw material for its single scheduled petrochemical plant. B. Amounts and Current Status 1. Petroleum In spite of some reports of difficulties in the supply of materials and equipment, work on the "Friendship" pipeline apparently is proceeding steadily and not far behind schedule, although there is some indication that even if it is completed in 1963 as originally planned, it will not actually be in operation until 1964. The southern branch to Czechoslovakia, 700 kilometers (km) long (400 km in Czecho- slovak territory), has been completed from Vlcie Hrdlo just outside Bratislava in western Czechoslovakia via Uzhgorod on the Soviet- Czechoslovak border to Brody in the Ukraine. It was put into operation in February 1962, even though the oil must be brought from the Soviet oilfields to Brody by rail. 14/ It has been reported that 1 million tons of oil will flow through this section of the pipeline in 1962. 15/ This figure appar- ently does not include amounts which will be diverted at Sahy to Hungary.* There is no indication of how much of the oil actually will be used for production of petrochemicals in either country. Any oil that goes to Hungary presumably will be used mainly for fuels, because the petrochemical plant at Szazhalombatta is still far from completion. Eventually Czechoslovakia is to receive 97 percent of its petroleum supplies through this pipeline 17/ and Hungary well over half.** Work on the northern branch of the pipeline is proceeding in both directions from Plock in Poland. The shorter section to the Soviet border (290 km) presumably will be completed before the section to the East German border (390 km), although both sections are to be within 60 to 70 km of completion by the end of 1962.xxx The section * This branch line to Hungary, about 130 km long, reportedly was completed early in May 1962. 16/ ** About 3 million tons, compared with an estimated amount of 2.2 million tons to be produced domestically. 18/ *** In April 1962, one-half of the total length of the Polish section was reported completed. 19/ - 9 - C-0-N-F-I-D-E-N-T-I-A-L Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 C-0-N-F-I-D-E-N-T-I-A-L of the line across the bed of the Oder River, between Poland and East Germany, has already been laid, about 25 km downstream from Schwedt. It also has been reported that in the USSR the Volga crossing has been made, that the line has progressed "several hundred" kilometers west- ward from the oilfields, and that work is underway on the section of 450 km across Belorussia. 20/ In 1965 the four Satellite countries are to receive 15 mil- lion tons of crude oil through the pipeline, compared with the total of 4 million to 5 million tons received from the USSR by other shipping methods in 1959. By 1970 the amount is to reach 20 million to 22 mil- lion tons. 21/ 2. Natural Gas In addition to an existing pipeline which carries Soviet natural gas to Poland, another line is planned between Poland and the USSR. The new line, extending about 300 km from Dashava in L'vovskaya Oblast to Pulawy in Poland, is to carry 1 billion cubic meters (cu m) per year, whereas current contracts call for only 300 million cu m per year through the existing line during 1961-65. The Polish section of the new line, to be started in 1963, is scheduled for completion in 1965. 22/ A pipeline from Rumania to Hungary, 365 km long, has been in use since 1959 and is furnishing gas at the rate of nearly 200 mil- lion cu m per year, equivalent to about 60 percent of Hungarian domestic production in 1960 (342 million cu m). At present, Rumanian gas is being used in Hungary mainly to produce electric power, but it is planned to use these supplies in the future to produce petrochemicals. Plans call for Hungarian production of gas to reach 1.8 billion cu m in 1965, so that Rumanian gas will become relatively much less important to Hungary unless shipments are increased considerably. 23/ V. Production Centers* A. Location and Products The four Satellites which will receive Soviet oil through the "Friendship" pipeline are all building large petrochemical combines to process it. Three of these combines -- at Schwedt in East Germany, Bratislava in Czechoslovakia, and Szazhalombatta in Hungary -- are terminal points for the respective branches of the pipeline. The fourth -- at Plock in Poland -- is located on the line which is to sup- ply East Germany. * For locations of production centers, see the map, Figure 2, follow- ing p. 8, and for details on individual plants, see Appendix A. - 10 - C-0-N-F-I-D-E-N-T-I-A-L Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 C-0-N-F-I-D-E-N-T-I-A-L The plant at Bratislava is to produce both synthetic phenol and olefins and polyolefins. The combine at Schwedt is to start opera- tion as a refinery, with some production of aromatics (benzol, toluol, and xylols).* The enterprise at Plock has plans for producing a broad range of products with emphasis on olefins and derivatives. The plant at Szazhalombatta is scheduled to be the main supplier of materials for the Hungarian plastics industry. All four of these countries are also planning to build or ex- pand other plants besides' those located directly on the pipeline. Czechoslovakia has a second major plant under construction at Sal'a nad Vahom, which is to produce nitrogen fertilizer from natural gas, in addition to olefins and derivatives. An existing plant at Most- Zaluzi, which currently produces chemicals primarily on the basis of coal, is to become a significant producer of petrochemicals by 1965. East Germany is building a new plant at Leuna near Merseburg to produce phenol, caprolactam, ethylene, and polyethylene. A large new plant for producing synthetic fibers on a petrochemical base is being built at Guben, and capacity is being expanded at existing syn- thetic fiber plants at Premnitz, Schwarza, and Wolfen. Hungary is expanding an existing oil refinery at Szony which is to produce petrochemicals and is building plants at Berente and Tiszapalkonya to produce plastics and nitrogen fertilizer from Rumanian natural gas. The plant at Berente, which is to produce polyvinyl chloride plastic, will use calcium carbide as raw material initially, converting to natural gas later. An existing plant at Kazincbarcika, which produces ammonia and nitrogen fertilizer from coke, is being ex- panded to twice its present capacity for fertilizer and is also to be converted to operate on natural gas. Poland has another large plant at Pulawy for production of nitrogen fertilizer, and eventually plastics and synthetic fibers, from natural gas. An existing plant at Tarnow-Moscice, which pro- duces nitrogen and plastics using natural gas as part of its raw materials, is being expanded. Of the remaining Satellites, Albania and Bulgaria are planning only a single petrochemical plant apiece. The Bulgarian plant, an oil refinery located near the port city of Burgas, where Soviet oil can easily be received by tanker, is to produce ethylene, propylene, poly- ethylene, and eventually synthetic rubber. Bulgaria has mentioned * Initially these products will account for only about 3 percent of total production; significant production of petrochemicals is not scheduled until later. 2.1i/ - 11 - C-0-N-F-I-D-E-N-T-I-A-L Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 C-0-N-F-I-D-E-N-T-I-A-L plans to build an additional plant to produce polyvinyl chloride plastic from acetylene, but the acetylene presumably will be obtained at least initially from calcium carbide. The Albanian plant, scheduled to produce nitrogen fertilizer, is to be built at Fier. Rumania has the most widespread distribution of petrochemical plants of all the Satellites. Two major petrochemical centers using domestic petroleum are being developed at Onesti-Borzesti and in the Ploesti area; the plant at Brazi is to be the largest in the latter region. Plants to operate on natural gas are to be built at Craiova and Tirgu Mures. A number of existing smaller plants are being ex- panded. Petrochemical end products to be produced in Rumania include carbon black, detergents, insecticides, and herbicides as well as fer- tilizers, plastics, and synthetic fibers. B. Status and Plans Although the plant at Tarnow in Poland is using natural gas to make ammonia, methanol, and a few other products, and the refinery at Szony in Hungary may be producing some chemical intermediates from domestic petroleum, the only installations in the Satellites now pro- ducing petrochemicals in significant amounts are in Rumania. The first plant with a fairly large capacity for nitrogen fertilizer, 100,000 tons per year, was completed in 1960 at Fagaras, and another, which eventually is to have double that capacity, is scheduled to start partial operation in 1962 at Roznov. Several other Rumanian plants are operating on a limited scale, with a range of products in- cluding acetylene, acetone, formic and oxalic acids, formaldehyde, carbon, black, detergents, methanol, carbon tetrachloride, and phenol, the latter in quantities sufficient to permit exports. One plant is producing synthetic fibers on a petrochemical base, and at least two are making small amounts of plastics. 22/ The large plants scheduled to be the mainstay of the Rumanian petrochemical industry are not far advanced, however. There is no evidence that construction has started on the two which are to be the largest producers of nitrogen fertilizer (Craiova and Tirgu Mures, with planned capacities of 400,000 and 500,000 tons per year, respectively), although both are scheduled for completion by 1965. The combine at Onesti also is scheduled to be completed by 1965. It may have started to produce caustic soda in 1961 as planned. butprobably is not yet pro- ducing petrochemicals. The plant at Brazi is reported to be in partial operation, but the products are not known. 26/ Czechoslovakia probably will become the second significant pro- ducer of petrochemicals among the Satellites, inasmuch as two of its plants, at Bratislava and Sal'a nad Vahom, are scheduled for at least - 12 - C-0-N-F-I-D-E-N-T-I-A-L Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 C-0-N-F-I-D-E-N-T-I-A-L partial operation in 1962, and Soviet oil reportedly is already being received by pipeline. By 1965 the plant at Sal'a nad Vahom is sched- uled to produce about one-third of all nitrogen fertilizer to be made in Czechoslovakia. 27/ East Germany also may be ready to start producing petrochemicals on a significant scale by the end of 1962, if the first stage of the installation for producing ethylene at Leuna is completed on schedule. The Hungarian plant at Berente also is scheduled for completion in 1962, but its initial operation will be based on calcium carbide, not petro- chemical raw materials. There is some indication, however, that the plant at Kazincbarcika may shift to operation on natural gas before the end of 1962. 28/ The remainder of the petrochemical capacity currently planned in Czechoslovakia is scheduled for completion by 1965. In East Germany, however, expansion of the combine at Schwedt is planned through 1970,* and in Hungary the refinery planned at Szazhalombatta is not scheduled for final completion until 1968. There is little indication as to whether or not construction of petrochemical installations is proceed- ing on schedule in these countries. Initial operation of the combine at Schwedt, however, has been postponed from 1963 to 1964. Several storage tanks have been completed at this combine and have been in use since September 1961, but it does not appear that the plant proper has been started yet. 22/ The petrochemical industry in Poland may be expected to augment its present limited production by 1964, when the refinery at Plock prob- ably will start producing some chemical products from petroleum. Plans call for completion of the first stage of the combine at Plock in 1965 and of the final stage in 1971. The petrochemical installation to be built at Tarnow is scheduled for completion in 1967, and the plant at Pulawy, which has not yet been started, is supposed to have its first two stages operable by 1968. 31/ The first stage of the oil refinery near Burgas in Bulgaria is scheduled for completion in 1963, with production of polyethylene sched- uled for 1964. It is not known whether or not construction of the Albanian fertilizer plant at Fier has been started, but the plant is listed among projects to be completed by 1965. 32/ * There have been rumors that this expansion would not take place but that additional refineries, of about the same size as the first stage at Schwedt, would be built at other locations. Whether or not these refineries, if built, would also produce petrochemicals has not been indicated. Official reports mention no refineries except at Schwedt. 22/ - 13 - C-0-N-F-I-D-E-N-T-I-A-L Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 C-0-N-F-I-D-E-N-T-I-A-L VI. Sources of Technology and Equipment A. Intra-Bloc Cooperation Although most of the Satellites are building at least part of the equipment for their petrochemical installations themselves, all except Albania are receiving aid in some degree from the USSR. The USSR was scheduled to aid Albania, also, by supplying a plant for nitrogen fertilizer, but the aid was canceled as a result of the political rift between the two countries. Although Communist China presumably has now agreed to assist in building this plant, it is not certain whether the assistance includes technical aid or is limited to financial support. Bulgaria is receiving Soviet technical aid for the petro- chemical plant being built at Burgas, and the plant will be entirely equipped with Soviet machinery and instruments. Soviet data were fur- nished for the Czechoslovak plant at Bratislava. The USSR has fur- nished Hungary with process data and equipment for polyvinyl chloride, polyethylene, and nitrogen fertilizer. East Germany has received Soviet blueprints and data for the phenol plant being built at Leuna and for the refinery and petrochemical plant under construction at Schwedt. Rumania has received Soviet technical aid and equipment for several plants. East Germany and Rumania have also furnished equip- ment to each other. Poland is receiving equipment not only from the USSR but from Rumania, Czechoslovakia, and Hungary as well. B. Procurement from Western Sources In spite of the extent of Soviet aid and their own production and exchange of equipment, the Satellites are obtaining a considerable amount of petrochemical technology and equipment from Western countries. The most outstanding example of procurement in the West was the joint purchase by Poland, East Germany, Czechoslovakia, and Rumania of pro- cess data from the UK for building plants in all four countries for production of polyethylene. The plants are to be located at Leuna in East Germany, at Brazi .in Rumania, at Blachownia Slaska in Poland, and probably at Bratislava in Czechoslovakia. All will be similar in size and design, because apparently only one set of documents is being prepared, each country paying about one-fourth of the costs. Poland has admitted that it could not have solved the technical problems without aid and also has noted that not one of the countries alone could have afforded the purchase price. The plants in Poland and Czechoslovakia are scheduled for completion in 1963. Dates for com- pletion of the other plants have not been specified. Each plant will have a capacity of about 24,000 tons of polyethylene per year. 33/ - 14 - C-0-N-F-I-D-E-N-T-I-A-L Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 C-0-N-F-I-D-E-N-T-I-A-L East Germany also is obtaining an ethylene plant from the UK and another from West Germany and is reported to be purchasing some equipment for the Schwedt combine from Western countries, the Nether- lands for one. part of the equipment for the combine being built at Plock is being produced by France, the UK, Italy, and Austria. Rumania has obtained a Belgian license for a process for producing acetylene from natural gas. 34/ VII. Problems and Prospects Problems faced by the European Satellites in developing their petrochemical industry differ little from those faced in developing the chemical industry in general. Progress in construction nearly always has been slower than planned, and procurement of equipment has been a constant bottleneck. East Germany is having particular diffi- culties with the latter problem since the decision of summer 1961 to make the East German economy immune to any actions which West Germany may take, or threaten to take, to interrupt interzonal trade. Corrosion- resistant materials for chemical equipment, especially stainless steels, have been procured largely from West Germany, and the necessity of finding other sources of supply undoubtedly has been one factor con- tributing to the admittedly inadequate performance of the segment of the East German metal-fabricating industry which makes chemical equip- ment. To the extent that East Germany is scheduled to furnish equip- ment to the other Satellites, delayed deliveries must be reflected in delays in completing new capacity for chemical production in the other countries. The degree to which the Satellites succeed in achieving their goals for 1965 will be appreciably determined by the amount of technical aid and equipment they continue to obtain from the USSR and by the amount they receive from ?the West. If Western aid already contracted for should be withdrawn (which does not appear to be likely under present circumstances), the petrochemical industry of the Satellites would suffer a serious setback. If, on the other hand, the Satellites should succeed in obtaining Niditional technology and equipment from the West, lags in their own program might be more than compensated for. It is not unlikely that some further contracts will be signed with Western companies, but problems of cost and foreign exchange may limit the ex- tent of procurement from the West. The meager information available on the progress of construction and the procurement of technology and equipment points rather definitely toward a failure by the European Satellites to fulfill the plans for production of petrochemicals in 1965. On the other hand, it seems un- likely that any major segment of the program will be abandoned or sig- nificantly modified. It is expected, rather, that target dates will - 15 - C-0-N-F-I-D-E-N-T-I-A-L Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 50X1 Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 C-0-N-F-I-D-E-N-T-I-A-L merely be extended. The petrochemical industry is sufficiently impor- tant to the development of the chemical industry of the Satellites -- and the chemical industry is sufficiently important to the development of industry as a whole -- to assure that a large effort will be devoted to pushing the petrochemical projects to completion, even though sched- ules may be delayed a year or two. Soviet interest in the petrochemical industry of the Satellites -- both as a market for Soviet oil and as a source of desired end products, especially plastics* -- may be expected to provide supplemental impetus for completing the planned projects. Even if plans for the petrochemical industry in the Satellites through 1965 are not completely fulfilled) there still will be a sub- stantial increment in production of several important chemical products and a major step toward establishing a modern base for a major part of the chemical industry. It should be noted, however, that although most of the increase in production of synthetic materials and nitrogen fer- tilizers will come from petrochemical sources, Czechoslovakia, Hungary, and East Germany all emphasize that the coal base is by no means to be abandoned; East Germany, in fact, expects to expand capacity for calcium carbide by more than 40 percent by 1965, 35/ in order to provide addi- tional raw materials for synthetics, while simultaneously establishing its petrochemical industry. Moreover, current production of petro- chemicals in the Satellites is so small that even if all programs for expansion through 1965 should be completely realized, the area would still be lagging in this field in comparison with the West. * East Germany in particular is expected to furnish plastics, espe- cially polyvinyl chloride, to the USSR in significant amounts. - 16 - C-0-N-F-I-D-E-N-T-I-A-L Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 C-0-N-F-I-D-E-N-T-I-A-L APPENDIX A PETROCHEMICAL PLANTS IN THE EUROPEAN SATELLITES The accompanying tabulation lists plants producing primary or basic petrochemical products in the European Satellites. Plants which pro- duce the major petrochemical end products (synthetic rubber, plastics, synthetic fibers, and fertilizers) thus are included only if they also produce primary or basic products. Other principal producers of the major petrochemical end products include the following: in Czecho- slovakia, the plant being built at Kralupy nad Vltavou to produce syn- thetic rubber and plastics; in East Germany, plants for synthetic fibers being built or expanded at Guben, Premnitz, Schwarza, and Wolfen; in Hungary, the plant at Nyergesujfalu which produces Danulon (nylon); and in Poland, three synthetic fiber plants at Gorzow, Lodz, and Torun and the chemical combine at Oswiecim, which will use petrochemicals from the plant at Plock for part of its production of synthetic rubber. - 17 - C-0-N-F-I-D-E-N-T-I-A-L Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 C-0-N-F-I-D-E-N-T-I-A-L Name and/or Type Principal Products Location Of Installation Status and Annual Output Raw Materials Remarks Albania Fier Nitrogen fertilizer plant. Planned; completion scheduled Nitrogen fertilizers (ammo- Domestic natural gas Presumably receiving aid from for 1965. nium nitrate) (110,000 tons). and/or petroleum. Communist China. Bulgaria Burgas Oil refinery and petrochemical Refinery scheduled for operation Ethylene (60,000 tons), Soviet oil (by tanker); Soviet aid in construction; plant. in 1963, production of poly- propylene (2,000 tons), probably domestic oil all machinery and equipment ethylene for 1964; plant for synthetic rubber to be built in polyethylene (10,000 tons), later, also. synthetic rubber (30,000 from the USSR. Czechoslovakia Bratislava Most-Zaluzi Sal'a nad Vahom 1964-67. Slovnaft (petrochemical plant). Initial operation scheduled for 1962; full operation in 1965. Czechoslovak-Soviet Friendship Chemical Works (chemical plant and oil refinery). Existing plant, operating pri- marily on the basis of coal; production of petrochemicals to begin to be significant by 1965. Duslo (petrochemical plant) First stage to be completed by 1962, second by 1965. East Germany Leuna near Merse- Leuna II (petrochemical burg plant; will be a part of VEB Leuna-Werke "Walter Ulbricht") * Calcium ammonium nitrate and urea. Partial operation scheduled in 1962; completion in 1965. tons), phenol, styrene, and synthetic alcohol. Phenol, acetone (cumene process); ethylene, poly- ethylene; propylene (20,000 tons); polypropylene; and inorganic products. Ammonia, methanol, aromatics; olefins and synthetic ethyl alcohol planned. Soviet oil (by pipe- line). Coal, to be supple- mented by Soviet oil Ammonia, nitrogen fertilizer* Domestic natural gas. (100,000 tons), mixed fer- tilizer; acetylene, acetic acid, acetaldehyde; ethylene, vinyl acetate, and chloro- prene. Phenol (by cumene process) (42,000 tons), caprolactam (24,000 tons), ethylene (80,000 tons), polyethylene (38,000 tons), and polypro- pylene. - 19 - C-0-N-F-I-D-E-N-T-I-A-L Initial source of feed- stocks not known; pre- sumably petroleum fractions eventually will be obtained from refinery at Schwedt (from Soviet oil). Terminus of pipeline; probably site of polyethylene plant purchased from the UK; Soviet data used in construction. To produce enough synthetic ethyl alcohol from oil by 1963 to supply synthetic rubber plant at Kralupy nad Vltavou. Key project of the Five Year Plan; is to produce one-third of all Czechoslovak nitrogen fertilizer by 1965. Largest investment project of East German chemical industry under the Seven Year Plan. West Germany and the UK are furnishing technology and equipment; the USSR furnished blueprints for the cumene process. Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 C-0-N-F-I-D-E-N-T-I-A-L Location East Germany (Continued) Schwedt/Oder Hungary Berente, near Kazincbarcika Kazincbarcika Siazhalembatta Szony Name and/or Type of Installation Schwedt Oil Refinery Berente Chemical Works* Borsod Chemical Combine Oil refinery Szony Oil Refinery Status First stage to be in operation in 1964. To be completed in 1962. Existing plant being expanded; to operate on natural gas by 1963. Planned; completion scheduled for 1968. Existing plant being expanded. * This plant may be a part of the Borsod Chemical Combine in Kazincbarcika. Principal Products and Annual Output Raw Materials Remarks Initially, gasoline, diesel Soviet oil (by pipe- fuel, lubricants, and so on; line). additionally after 1965, aromatics and olefins. Polyvinyl chloride (6,000 tons initially, to expand to three to four times that amount later) and inorganic products. Nitrogen fertilizer (cal- cium ammonium nitrate) (132,000 tons in 1960, 300,000 tons 'planned) and methyl alcohol (planned). Raw materials for plastics. "Gas for the organic chemical industry." - 20 - C-0-N-F-I-D-E-N-T-I-A-L Calcium carbide ini- tially (for organic production), but shift to natural gas later (presum- ably from Rumania). Coke at present; natural gas from Rumania later. Petroleum from the USSR. Hungarian petroleum at present; will re- ceive supplemental supplies by pipeline. Terminus of the northern branch of the pipeline; third larg- est investment project of the East German chemical in- dustry under the Seven Year Plan; drawings, blueprints, and some equipment from the USSR; also some domestic and Western equipment. Equipment obtained from France, West Germany, East Germany, and the USSR. Using a Soviet process and some Soviet equipment for expansion; also some domestic equipment. Terminus of the Hungarian branch of the pipeline; will be the main supplier of several materials for plastics. Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 C-0-N-F-I-D-E-N-T-I-A-L Location Hungary (Continued) Tiszapalkonya Poland. Name and/or Type of Installation Status Tisza Region Chemical Combine Blachownia Slaska, Coke-Chemical Plant near Kedzierzyn Plock Pulawy Mazowsze Refinery and Petro- chemical Combine Pulawy Nitrogen Plant Scheduled to start operation in 1963-64; polyethylene plant to be at full capacity by 1966. Existing plant being expanded and partly converted to petro- chemical raw materials; petro- chemical processing to start by 1963. Partial operation to start 1964; completion of first stage sched- uled for 1965, final stage 1971. Initial production expected in 19652 but construction not yet started; two stages to be com- pleted by 1968 and a third at an unspecified later date. Principal Products and Annual* Output Ammonia (100,000 tons), nitrogen fertilizer (ammo- nium nitrate) (350,000 tons**), urea (102000 tons), and polyethylene (10,000 tons); synthetic resins for paint in production now. Aromatics from coal at present; later ethylene, ethyl benzol, polyethylene (16,000 tons in first stage), and polyester fibers. Phenol (40,000 tons), ethylene oxide (10,000 tons, later to double), butadiene, synthetic rubber (30,000 tons), propylene and poly- propylene, xylol (3,100 tons in 1964, 6,000 tons in 1970), dimethyl tere- phthalate, nitrogen fer- tilizer, urea, glycerine and glycols, detergents, syn- thetic resins, and inorganic products. Nitrogen fertilizer (includ- ing urea) (340,000 tons by 1968), ammonia (1,350 tons per day by 1968), and poly- vinyl chloride (70,000 tons by 1965). Raw Materials Natural gas from Rumania and/or low- octane benzine pro- duced domestically. Coal at present; later, light petroleum frac- tions also, presumably from Soviet oil. Soviet oil by pipeline. Soviet natural gas by pipeline. * Unless otherwise indicated. ** This figure appears to be high in view of the amount of ammonia to be produced. A figure of 300,000 tons per year has also been reported. - 21 - C-0-N-F-I-D-E-N-T-I-A-L Remarks Technology and equipment from the USSR, including plant for polyethylene. Steam pyrolysis process ob- tained from Czechoslovakia and polyethylene plant from the UK. Many installations designed in Poland, but equipment also obtained from the USSR, Rumania, Hungary, Czecho- slovakia, France, Italy, Austria, and the UK. Much equipment to come from Czechoslovakia. Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 C-0-N-F-I-D-E-N-T-I-A-L Location Poland (Continued) Tarnow-Moscice Rumania Brazi Buciumeni Copsa -Mica Craiova Name and/or Type of Installation Feliks Dzierzynski Nitrogen Plant Petrochemical Plant No. 2 Sometimes referred to as "Acetylene Plant No. 2" Nicolae Teclu Plant Petrochemical Combine Status Existing plant being expanded and partly converted to operate on natural gas; expansion to be completed by 1967. Under construction, but in partial operation. Producing on pilot-plant scale (since 1955). Existing plant. Completion planned for 1965 but construction apparently not yet started. Principal Products and Annual* Output Ammonia (present production of 300 tons per day to treble by 1965**), nitrogen fertilizer (including urea, 300 tons per day by 1962), methanol, vinyl chloride (80,000 tons planned), acrylonitrile (12,000 tons planned), caprolactam (8,000 tons planned), and Inorganic products. Acetone, methyl-ethyl ketone, polyethylene, and synthetic resins. Acetylene and acetone. Formic and oxalic acids, formaldehyde, methyl methacrylate (Plexiglas), and carbon black. Nitrogen fertilizer (400,000 tons), butanol (20,000 tons), plastics (unspeci- fied), and synthetic and cellulosic fibers. Raw Materials Domestic natural gas for all new products. Domestic petroleum. Domestic natural gas. Domestic natural gas. Remarks Some new installations de- signed domestically; license and know-how for partial oxidation of methane obtained from Montecatini in Italy; in 1960, processes were being sought for acrylonitrile and urea (those available in Poland and East Germany were considered to be unsatis- factory). To be the main petrochemical plant in the Ploesti area; equipment received from the USSR, East Germany, France, and the UK (polyethylene plant). Joint Hungarian-Rumanian project; some equipment from East Germany. Received technical aid from the USSR for producing carbon black and from Chimigaz Institute in Medias for both carbon black and Plexiglas. Domestic natural gas. No indication of outside aid; completion by 1965 doubtful. * Unless otherwise indicated. ** All increases presumably will be based on natural gas; it is not known whether existing installations will be converted. - 22 - C-0-N-F-I-D-E-N-T-I-A-L Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 C-0-N-F-I-D-E-N-T-I-A-L Location Rumania (Continued) Fagaras Name and/or Type of Installation Chemical Combine No. 1 Onesti-Borzesti Petrochemical Combine Ploesti Risnov Roznov Savinesti Tirgoviste Petrochim Plant (refinery and petrochemical plant) Chemical plant Nitrogen Fertilizer Combine Synthetic Fiber Plant Refinery and petrochemical plant Status Principal Products and Annual Output Raw Materials Existing plant. Scheduled to produce caustic soda in 1961 and to operate as a petrochemical combine by 1965; Existing plant. Existing plant. Originally scheduled to pro- duce dilute nitric acid and urea in 1961, but start of operations postponed to 1962. Existing plant scheduled for expansion. Existing plant. Nitrogen fertilizer (mainly ammonium nitrate, more than 100,000 tons), phenol, and bakelite. Phenol (18,000 tons), ace- tone (11,000 tons), poly- vinyl chloride (36,000 tons), synthetic rubber (50,000 tons), DDT (3,500 tons), herbicides (1,000 tons), tricresyl phosphate, and inorganic products. Domestic natural gas and petroleum frac- tions. Remarks Produced nitrogen fertilizer on a small scale before 1960, when new plant for ammonium nitrate was completed; equip- ment from the USSR for pro- ducing fertilizer and phenol. Domestic petroleum and Equipment and technical aid cracking gases. from the USSR. Detergents and other unspe- Domestic petroleum. cified products. Acetylene, acetic acid, and polyvinyl acetate. Ammonia (100,000 tons), nitrogen fertilizer (ammo- nium nitrate) (210,000 tons), and urea. Relon (nylon) fiber (800 tons), relon filament (500 tons), and rolan (orlon) fiber (200 tons). Naphthenic acid for paints and lacquers. - 23 - C-0-N-F-I-D-E-N-T-I-A-L Domestic natural gas. Domestic natural gas. Domestic petroleum and natural gas. Domestic petroleum Producing on a small scale. Producing acetylene and poly- vinyl acetate since 1960 (small scale); equipment from East Germany and domestic sources. Soviet documentation and equip- ment; urea to be used at first to make plastics, later for fertilizer. Total production of fibers to be 13,000 tons in 1965, in- crease consisting mainly of rolan; relon tire cord also to be made; plant believed to be built largely with Western aid. Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 C-0-N-F-I-D-E-N-T-I-A-L Location Rumania (Continued) Tirgu Mures Tirnaveni Tuna Victoria Name and/or Type of Installation Petrochemical combine Karl Marx Chemical Combine Turda Chemical Plant Chemical Combine (formerly "I.V. Stalin Chemical Combine") Status Completion scheduled for 1965, but construction apparently not yet started. Existing plant. Existing plant. Existing plant being expanded. Principal Products and Annual Output Ammonia (100,000 tons), nitrogen fertilizer (in- cluding urea) (500,000 tons), and plastics and synthetic fibers (unspe- cified). Raw Materials Remarks Domestic natural gas. Ammonia and ammonium chloride, Coal and natural gas. polyvinyl chloride (limited production), and inorganic products. Carbon tetrachloride, poly- vinyl chloride (5,500 tons), DDT, and inorganic products. Ammonia and derivatives, in- cluding nitrogen fertilizer (ammonium nitrate) and urea; plastics (aminoplasts), methanol, formaldehyde, and inorganic products. - 24 - Domestic natural gas for carbon tetra- chloride-and possibly other products. Domestic natural gas. Probably will receive tech- nical aid from the USSR. Oldest chemical plant in Rumania; not a significant producer of petrochemicals, but uses natural gas to make ammonia and derivatives; polyvinyl chloride probably made from coal (via calcium carbide). Production of polyvinyl chlo- ride and carbon tetrachloride began in 1959; petrochemical production still limited. Ammonia and nitrogen ferti- lizer produced now on small scale; production to be in- creased by 1965; production of methanol and formaldehyde from natural gas started in 1960-61; ammonium carbonate supplied to the fiber plant at Savinesti. Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 R Next 2 Page(s) In Document Denied Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 50X1 Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8 CONFIDENTIAL CONFIDENTIAL Declassified in Part - Sanitized Copy Approved for Release 2013/08/13: CIA-RDP79R01141A002500030002-8