FORM NO.51-4A
Sk.PT. 1948
COUNTRY
SUBJECT
LLY 25X1A2g
4574980%03
INFORMATION REPORT CD NO.
Approved F-or Release 200DM67T6 -_
Krasny Proletari Machine Tool Facto
* SOURCE
25X1X6
The ;oakovski Orrdena Lenina Stcnkostroitelny Zavod Krasny Proletari
(yosc W Order of Lenin Machine Tool Factory "Red Proletarian`),
controlled by the '.,Ministry of Machine Tool Cons.Truetion, is one of the
oldest machine tool factories in the USSR. It was founded about 1860.
The factory'has been enlarged considorably since the revolution and is
now one of the largest machine tool factories in the country. Expansion
was particularly noticeable in 1931 and 1932.
The factory is located at 15 Malaya Kaluzhskaya ulitsa, Moscow. A branch
line about 1.5 km in length connects the factory with Kanatchikovo Station
on the Moscow Circular Railway. This branch line crosses the following
streets? 5th, 6th, and lst Donskoi PY+ atd-
Products,,
, about 1.5 ton; height of centers, 200 mm..;; distance
bet en centers, 1,000 nn.; motor, 6 MV<
CL S FICATI N
~Jffu
STATE
The factory produces lathes of all types. Specialization in the produc-
tion of lathes began in 1929 with mass production of DIP-ZO lathes. This
was followed by the production of "'DiP-500 and Model 26 lathes. Initially,
the lathes produced by the factory were for general use; but later the
factory turned out special lathes of a complicated design made up of several
components, as well as semi-automatic and automatic lathes. During the war,
the factory produced special ]athes for the aviation industry, ordnance
factories, transport machinery works, and ammunition factories.
-d 11
AIR FBI C1SED 8, a F
following types of lathes are produced-.
Dip-ZOO A universal lathe which is being turned out in great numbers.
DIP-20 lathes are still in use in factory shops.
DiP-ZO z A universal lathe which was mass-produced for a period
of 10 years. Production was stopped in 1944, when this lathe
was rep'aced by ones of improved design. A great many of
DiP-300. Universal lathe. Vfeigh.t,approximately 3 tons; height
DATE DISTR. 27 January 1949
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centers:,300 mm.; distance between centers, 1,500 mm.
Mass produced until 1946, when all drawings and special equip-
ment for the production of these lathes were handed over to
a machine tool factory in the southern USSR. '1jany of these
lathes are used in the shops of the Krasny Proletari Factory.
I D 64 . Universal turning lathe. Weight, about 6.5 tons; height of
This
0
0
mm,
0
centers,, 400 mm.;; distance, between centers,-3,,
is in current production.
Heavy universal lathe,.weighing about 12 tons;. height of
centers, 500 mm.; distance between centers, 5,000 mm,.
This 186the is in current production.
F 162 Mr Universal lathe, in current production.
Model 132: Special heavy multiple-tool semi-automatic lathe for turn-
i
i
ng
gh
ingcrankshaft cheeks. This is a heavy lathe we
about 33 tons.
Model 134: Special multiple-tool lathe for turning connecting rod
fts of aircraft engines. A great
h
k
a
s
journals for cran
number was produced during the war. In current produc-
ti on..
alddihl 135: Special multiple-tool lathe for turning large crankshafts..
Model 136: Special lathe for turning medium.-sized crankshafts.
t for the motor vehicle and tractor
t
presen
Produced a
industry.
Special heavy turning and thread-cutting lathe for turning
gun be,rrels up to 6 me in length. Produced during the war
and still in production.
Model 142: A special heavy lathe for turning gun barrels and long
pipes. Produced during the war and still in production.
Model 91 (1-71)
Model 92 (7i
Model 96
This group of special medium weight
lathes for turning camshafts is in
current production.
MT-31 Special multiple-tool lathe for turning heads of projectiles.
has produced during the war and is still in production.
Special lathe for motor vehicle and tractor industry.
In current productiib i.
K-L21 .. Special multiple-tool lathe for turning crankshafts of
portable engines.
I4K.-21 Jsigh-speed turning lathe of latest type. Preparations are
being made for this lathe to be produced in large series.
Model 1830 (71): Multiple-tool semi-automatic'lathe.
;Model 74:
Model 183 (I72) V
FJUltipie-tioo1 aU UZ LaUJL11 ~u ~? ~.
Machine tools 1830, lS, and 183 A are used for turning rail car
axles (automatic turning). Rail car works using these lathes have
reorted that-they have speeded up and simplified the production
p
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Model 44
Universal multiple-tool. semi-automatic lathe. )
These lathes
(
- are produced
i'lodel 45 r+
Universal multiple-tool semi-automatic lathe. )
in medium series.
Model 1620
Thread-cutting lathe j 20 IS'a motor,. 250 rpm.
Model 1720
Multiple, tool semi-automatic lathe for turning articles
up to 200 mm: diameter.
Model 1730 r
Multiple tool semi-automatic lathe fo,^ turning cylinders,
shafts, and pistons.
K-315 x :Iultiple-tool semi-automatic lathe for turning aluminum pistons.
K74 a Multiple-tool semi-automatic lathe for turning motorcycle
camshafts.
turning articles with a diameter up to 300 mm.
Model 24: 'No details.
Model 177. Special multiple-tool semi-automatic lathe.
In addition, the factory produces other lathes for special purposes. The
designs of many of.these special lathes are based orb, those which are mass-
produced. For-instance., Model 94 and others are based on DiP-300, and the
designs of several other lathes are based on DiP-200.
In the, K.rasny Proletari Factory, as in all machine factories in the USSR,
the First Engineering Shop (Pervy liekhanicheski Tselth) has a department
for the production of agricultural parts. In 1947, approximately 100,000
of these articles, consisting mainly of spare parts for tractors, were
produced* of these, about 60*000 were tractor gears and forks.
CDutput and Technology
7.. Output of the factory is as follows:
1940
1.945
Jan. June' '1948
September 1948
October 1948.
1948 (estimated)
about.4,000 mach
It 5,100 it
3,100
545
530
6,300-6,500
ne tools of different types.
tt Ft tt tt
tfi It It It
tt tt It tt.'
Some of the lathes are exported, but informant does not knovr to which
countries..
9. In February 194E-,. the factory p&odgod itself to complete the Five Year
Plan in four years. As the factory is unable to increase, to any great
extent, its personnel or equipment, it hopes to fulfill this promise by
bringing about organizational and technical improvements, including the
following:
a. :Nigh-speed method of metal treatment (motod skorostnoi
obrabotki netallov), supervised by an engineer of the
factory named Bolotin.
83: Vertical six-spindle multiple-tool semi-automatic lathe for
Large-scale use of so-called dapted" (prisposoblenny) machine
tools. These are universal meal,-cutting; machine tools
specially adapted for carrying out a particular operation.
Increase in the employment of conveyer belts.
10. The high:-speed method of metal treatment, obtained by increasing the
rpm of lathes and by using cutting tools made from hard alloys, was in use
on a small scale at the Krasny Proletari Factory during the war. This
method is now beirg.introduced throughout the factory. The hard alloys are
received from the Moscow Hard Alloys Combine. Among the alloys used are
T-30K4, T-50, and T-150,
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11. Technological equipment for adapted machine tools is produced by the
factory tool shop. During the first six months of 1.948 the factory produced
almost as much as during the whole of 1947. This comprised about 2,500
miscellaneous tools, about 500 stamps.of various types, and about 7,000
special tools.
12. As a result 6f these measures, output has increased considerably with the
corresponding reduction in the number of man/hours required for a particular
operation. Examples of this areas follows:
a. In 1946, the production of a universal multiple-tool semi-
automatic lathe Model 44 required about 1,800 man hours;;
in 1947, about 1,300 man/hours;, and in 1948, about 1,100 man hours.
b. In 1946, when the multiple-tool semi-automatic lathe ;rodel 1830
was first manufactured, production required about 13,000 man/hours;,
in 1947, about 10,000 roan/hours; and in 1948, about 8,500 man:/.Zourso
c. In 1946, in the first year of production? the multiple-tool
seTni-automatic. lathe lodel 183 required about 10,500 man/hours"
in 1947, about 8,500 man/hours;, and in 1948, about 7,500 man/hours.
The man/hours given above do not include time spent on. articles manufactured
in other factories, such as ball fbea rings and castings. Time spent on paint-
ing and packing of machine tools is included.
13. The quality of the machinery produced is. rising annually as aresult of
improvement. in technical control and technological processes, introduction
of conveyer belts: and automatic equipment which reduces individual errors
and inaccuracies, and increased experience of the workmen.
14. Informant states that the DiP-300 and DiP-200 lathes, mass-produced by
the Krasny Proletari Factory at the beginning of the war and in use at the
factory, required complete overhaul after two years. The lathes were operated
on three shifts, often by inexperienced workmen. At present, lathes are
operated for 3 - 4 years without requiring overhaul and without loss of efficiency,
although they work three shifts.,
Personnel
15. Director: A. I. Vorobiyev, who replaced P. Taraniohev in 1946 when the latter
was appointed Deputy Minister of Machine Tool
Construction of the USSR. Taranichev was director
of the factory throughout the war, during which
period Vorobiyev was in charge of the First
Engineering Shop.
Chief Engineer: Gannichenko (Stalin Prize Laureate).
Chief Technologist.. Shchukarev.
Chief 'liechanic Bolshtein.
Chief Designer: Annenberg (Stalin,Prize Laureate). His staff od designers;
includes Fedin, Smrguchev, Bolotin, Levshunov, and Kate.
16. The approximate number of employees of the factory is 6,500.
Shops and Departments
17. Almost all the shops,work in three shifts,. as follows:
First shift., B 00 a.m, to 4::00 p.m..
Second shift: 4:00 p.m. to midnight
Third shift;. midnight to 8:00 a.m.
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18, The factory has the following shthps.x
1st Engineering Shop (Pervy iglol:thanich.eski Tsekh), also called the
Machine Tool Engineering Shop (Stanko-;iekhanicheski
Tseldi): This is the largest shop in the factory.
It :manufactures articles used in the mass production
of machine tools. Equipped with conveyer belts.
2nd Engineering Shop. A very large shop manufacturing parts for heavy
and special machine tools*
lst Machine Tool Assembling Shop (Pervy Stankosborochny Tsekh)r
A very large shop engaged in assembling mass-
produced machine tools.
2nd Machine Tool Assembling Shop: Also a very large shop employed in
assembling heavy and special machine tools.
3rd Engineering and Assembling Shop (Treti Uekhano-Sborochny Tsekh)
Tool Shop (Ins.trumentalny Tsekh)
Repair Shop (Remontny Tsekh)
Experimental Shop (Lksperimentalny Tsekh)
Thermic Shop (Termicheski Tsekh).
Electrical Shop (Elektrotsokh)
Forge (Kuznechny Tseklz) Very large and well equipped. The forge now
undertakes work which was previously done at
other factories. It also does work for the
1st State Bearing Factory i/n L. N. Kaganovich
Moscow.
Planning Shop (Tsekh Po Planirovaniyu)
,Machine Tool Export Shop (Tsekh Eksportnykh Stenkov)
Standardization Shop (Twit Normalei)
Steam Power Shop (Parosilovoi Tsekh)
Shop for the Electrification of machine Tools (TT6e )oktrifikatsii
Packing and Despatch Shop: About 20 machine tools are packed and despatched
daily.
Technological Laboratory
Abrasive Material Workshops: Mechanical and chemical. treatment of
grinding'wheels,, including testing for
strength and balance.
19. Departments of the factory are as follow"
Personnel and Pay Department
Technical Control
Sales Department (&ttdel Sbyta)
Chief ,jechanicts Department
Planning and Production Department
Design Department
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Supply Department
Training Department (FZD, i.e.,.factory apprentices' school,
for several hundred trainees, which is situated
near the factory at 15 Hozhaiskaya ul., Ploscow)
Chief Accounting Department
Juridical Department
Standardization Department
i.a"teM} ials
20. Raw material, semi-finished, and finished articles required by the factory
are obtained chiefly from undertakings in Moscow Oblast,
a. Most of the castings are obtained from the Stankolit HachineTool Construction Factory, Moscwr; mine from the Stankolit Factory, Leningrad;
and a small quantity from the Tsentrolit ,;Lachine Tool Construction
Factory, Tbilisi. In addition, castings are received from three iron
foundarios situated in the ;Moscow Oblast. The factory produces almost
all its forgings, but a few are obtained from the Elektrostal 1"forks at
Novo-lrarnatorsk, which belongs to the Ministry of Heavy Machine Construc-
tion,.
b. Rolled metal is received from the Serp i Tiolot Works in Moscow and from
the Z k3bab6aLoWv? gj, iathoof,whivhtere controlled by the ;Ministry of
,etallurgy.
c. Ball bearings are received from the lot State Bearing Factory
Kaganovich, moscow; from the 2nd State Bearing Factory, Moscow; from
the 6th State Bearing Factory, Sverdlovsk; and from the 3rd State
Bearing Factory, Saratove
d. Three-quarters of the nuts, screws, pins, washers, etc., required for
the machine tools are received from works in Moscow Oblast; the remain-
der are made at the factory.
21. Deliveries df raw material and articles are often irregular and cause delay
in production. This applies in particular to the deliveries of ball bearings
and castings.
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