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RUSTAVI METALLURGICAL WORKS
RUSTAVI, USSR
November 1958
PIC/DP-7/58
0-6 (0 Y -~ -& /
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TOP SECRET
PHOTOGRAPHIC INTELLIGENCE REPORT
RUSTAVI; METALLURGICAL WORKS
RUSTAVI, USSR
November 1958
PIC/DP-7/58
T()P SFCRFT
Approved For Release 200,6/04/1 : CIA DP 31022288000100310001-1
PREFACE
This analysis of the Rustavi Metallurgical Works is based on small-
format hoto ra h
This report has been prepared by the
CIA Photographic Intelligence Center. A brief description of this metallurgical
plant waspreviously reported in RR-GP/DP-1/57 dated 2 Oct-
ober 1957. However, additional photo coverage over is area has made possible
this more detailed analysis.
-2-
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SYRIA
U. S. S. R.
CAUCASUS
Scale 1:8,500,000
0 100 200 300 Miles
i . i . '
0 100 200 300 Kilometers
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Some boundaries shown on this map are de /
(-to boundaries (1952), not necessarily
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RUSTAVI METALLURGICAL WORKS
RUSTAVI, USSR
The Rustavi Metallurgical Works* is located approximately 20 miles
southeast of Tbilisi (Tiflis), in the Georgian SSR(see map of Caucasus region).
The plant is situated east of the chief residential and commercial area of
Rustavi (see 'map of Rustavi, USSR). Construction of the plant began before
World War II and was completed in the five-year period following the end of
the war. The plant area has an irregular shape and measures approximately
12,000 by 4,000 feet over-all. A 10-foot-high wall, with several gates at rail
and road entrances, encloses the entire plant. The plant is fully integrated
and highly mechanized. It produces metallurgical coke, pig iron, and steel.
Blooming and rolling mills fabricate the steel ingots into semifinished and
finished products,. Several rail spurs, having a loop-type arrangement, connect
the plant with the Tbilisi/Baku railroad. Within the plant there are two small
rail yards, and numerous spurs serve almost every building and facility,
The following list of annotations indicates the functional divisions and
identifies individual components of the Rustavi' Metallurgical Works (see plant
layout). Aerial views 'of various portions of'the plant and contiguous areas also
accompany this report.
A. Coke Oven Area
1. Coal storage yard
2. Bridge crane
3. Coal conveyor'
4. Coal crushing and screening building
5. Coal mixing building
6. Coaling tower in center of coke ovens
7. Two tall stacks for exhaust gas
8. Quenching tower
B. By-Products Plant
1.
4.
5..
6.
7.
8.
9.
2. Tar separation
3. Ammonia products buildings with adjacent overhead crane serving
Primary coolers
several small storage tanks.
Fractionating towers
Benzol towers
By-products building
Administration buildings
Waste gas burner
Rail car loading track
10. Storage
tanks
* This plant, is also known as the Transcaucasian Metallurgical Plant and the
Zakavkazskiy Iron and Steel Plant.
T C~P4 _`SFC ! T
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C. Iron Producing Area
1. Sintering plant
2. Blast furnaces (two)
3. Raw material stockyard
4. Traveling bridge cranes
5. Tracks on trestle
6. Blower house
7. Casting shed
8. Settling tanks
9. Covered conveyors
D. Steel Producing Area
1. Lime and dolomite preparation
2. Ore storage
3. Open hearth building with 8 furnaces
4. Casting shed
5. Mold preparation yard
6. Slag yard
7. Scrap preparation yard
8. Cooling tower
9. Possible test building
10, Gantry crane
-11. Overhead cranes
E. Blooming Mill Complex
1. Heavy merchant mill
2. Tube mill
3. Blooming stock
4. Blooming mill.
5. Soaking pits
6. Stripping yard
7. Administration building
F. Pipe Rolling Complex
1. Pipe rolling mill
2. Administration building
G. Thermal Electric Power Plant
1. Covered conveyor
2-. Stacks
3. Storage tank
4. Boilerhouse
5, Turbine hall.
6., Control hall
7. Substation
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H. Supporting Shope
1. Railway repair shop
2. Gantry crane
3. Metal construction shop
4. Overhead crane
5. Foundry
6. Food depot
7. Carpenter shop
8. Administration buildings
9. Fabrication shop
10. Forge shop
11. Electrical workshop
42. Open storage
J. Main Administration Area
1.. Fire house
2. Fire lookout tower
K. New Construction
L. Railroad Station House
M. Scrap Iron Storage Yard
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1 COMMERCIAL / RESIDENTIAL AREAS
0 3000
esimmi
SAW MILL
CONCRETE PLANT
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RUSTAVI METALLURGICAL WORKS
RUSTAVI, USSR
FUNCTIONAL DIVISION
1Q00 500
illIflTiiTllliIIllIiuhl
1000 2000
3000 4000;
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RUSTAVI METALLURGICAL WORKS
RUSTAVI, USSR
OVERHEAD PIPES
000 500
1000 2000 3000 4000
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WESTERN HALF OF RUSTAVI METALLURGICAL WORKS AND THE
EASTERN PORTION OF THE RUSTAVI COMMERCIAL AND RESID-
ENTIAL AREA.
RUSTAVI METALLURGICAL WORKS. FOREGROUND: SMALL SCALE
INDUSTRIES, COKE OVEN AREA, IRON PRODUCING AREA, THERMAL
ELECTRIC POWER PLANT, AND SUPPORTING SHOPS. BACKGROUND:
BLOOMING MILL COMPLEX AND PIPE ROLLING COMPLEX.
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RUSTAVI METALLURGICAL WORKS. FOREGROUND: RAILROAD
CLASSIFICATION YARD, SMALL SCALE INDUSTRIES, COKE OVENS,
BY-PRODUCTS PLANT, IRON PRODUCING AREA, AND SUPPORTING
SHOPS. BACKGROUND: THERMAL ELECTRIC POWER PLANT,
PORTION OF STEEL PRODUCING AREA, BLOOMING AND PIPE ROL-
LING MILLS.
CENTER PORTION OF RUSTAVI METALLURGICAL WORKS. FORE-
GROUND: PORTION OF NEW HOUSING DEVELOPMENT, SMALL
SCALE INDUSTRIES, RAILROAD CLASSIFICATION YARD, SCRAP
IRON STORAGE YARD, LIME AND DOLOMITE PREPARATION, COKE
OVENS AND BY-PRODUCTS PLANT. BACKGROUND: STEEL PRO-
DUCING AREA, IRON PRODUCING AREA, AND THERMAL ELECTRIC
POWER PLANT.
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CENTER PORTION OF RUSTAVI METALLURGICAL WORKS.
FOREGROUND: BY-PRODUCTS PLANT, COKE OVENS, AND
COAL STORAGE. BACKGROUND: TWO BLAST FURNACES,
AND THERMAL ELECTRIC POWER PLANT
EASTERN PORTION OF RUSTAVI METALLURGICAL WORKS.
FOREGROUND: POWER SUBSTATION AND NEW HOUSING
DEVELOPMENT. BACKGROUND: CEMENT PLANT, SCRAP
IRON STORAGE YARD, AND PORTION OF STEEL PRODUCING
AREA.
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