SPECIFICATION FOR RAPID INTERPRETATION PRINTER-PROCESSOR FLY- AWAY KIT

Document Type: 
Document Number (FOIA) /ESDN (CREST): 
CIA-RDP78B04770A002600090003-3
Release Decision: 
RIPPUB
Original Classification: 
K
Document Page Count: 
20
Document Creation Date: 
December 28, 2016
Document Release Date: 
November 19, 2002
Sequence Number: 
3
Case Number: 
Content Type: 
REQ
File: 
AttachmentSize
PDF icon CIA-RDP78B04770A002600090003-3.pdf1.17 MB
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Approved For Release 2003/01/28 : CIA-RDP78B04770A002600090003-3 CPECIFICATION FOR RAPID INTTE i'ATIO PRIi~1TER-PROC 'SSOR ~ ~-A~Tj.y KIT 1. GENERAL: 1.1 This specification covers the desi?n, development, and fabrication requirements for a Rapid Interpretation Printer-Proc,--ssor Fly-Away Kit. The printer, the operation of which should be bas,-,d on the Diazo process is intended to be portable and suitable for us? in both a controlled environment and in areas of high temperature andhucidity. 2. APPLICABLE DOCUMENTS: 2.1 The following documents,. of the issue in effect o:, the date of request for proposal, form a part of this specification. Handbook H-28, Screw Thread Standards for Federal Services MIL-STD-810A, Military Standard Environmental Test Methods fir Aerospace and Ground Equipment. 2.2 In case of conflict between the requirements of this specifica- tion and the documents listed above, the requirements of this specifica- tion will take precedance. 3. ITEMS REQUIRED: 3.1 The following items are desired by the Government- u::,-der this procurement. 3.1.1 Three (3) each, Rapid Interpretation Printer-Processor 3.1.2 Three (3) sets Spare Parts & Supplies 3.1.3 Ten (10) copies,' Operators Instruction Manual 3.1.4 Ten (10) copies, Maintenance =Annual 3.1.5 Five (5) copies, Month_-y Report; 3.1.6 Five (5) copies, Final Report Approved For Release 2003/01/28,: CIA-RDP78B04770A00260 Review by NIMA/DOD Approved For Release 2003/01/28 : CIA-RDP78BO477OA002600090003-3 SPARE P, TS L.1 In addition to the spare fuses required in paragraph 7.18, live (5) spare fuses of each size and rating used in the equipment shall be supplied with each Printer-Processor Kit. 4.2 Spare lamps and bulbs sufficient to support 1000 hours of operation are required. 4.3 Supplies as required for 6 months operation (raw stock not included). 5. GOVERNMENT FURNISi- D EQUIF'3i ;NT: 5.1 Six (6) each standard fly-away boxes ('figure 1 & 2) will b~ supplied by the Government under this procurement. The boxes are 20 inches ,_ong by 15 inches wide by 11 3/4 inches high inside. (Unobstructed space between ribs and flanges). 5.2 One (1) each GFL 918LU,T Light Table will be supplied by the Government for use by the contractor for the duration of the contract. 5.3 One (1) set of world wide adaptor plugs will be supplied with each equipment as an accessory. The plugs will be furnished by the Gove:-rment and will be added to the kits upon delivery. the adapter plugs wil:._ fit into a space l- in. X l,-L in. X 3 3/4 In. long (See Paragraph 6.1.12 . 6. DETAILED EQUIPMENT REQUIREI 'NTS: 6.1 The items required hereunder (paragraph 3.1.1, 3.1.2, 3.1.3) should comply with the following sub-paragraphs. 6.1.1 The operation of the equipr:_ent should be based upon a dry positive to positive process capable of producing transparencies from film positives or negatives. 0.1.2 The unit should be capable of accepting various sized negatives up to a maximum size of 9~ inches wide in roll format and producing 9z X 9z ibrints from these films. .6.1.3 Step and repeat printing is required. Approved For Release 2003/01/28 : CIA-RDP78BO477OA002600090003-3 Approved For Release 2003/01/28: CIA-RDP78BO477OA002600090003-3 6.1. 4 Day light operation is desired. A dark room or s":.;.f C: liLht should not be required for MY portion of the pri- tir;g process cycle. 6.1.5 The unit should be compatible for use with a GFL-918LW, 01 equal light table -~ to permit vjawir.Z of the negative and selection of the films to . be printed. 6.1.0 The unit must operate satisfactorily on 70 or 00 cycle current and over voltage ranges of 70 to 140 volts and 180 to 270 volts. Switching may be employed to attain t various combinations of frequency and voltage. 0'.1.7. Processed transparencies should exhibit a minimum" resolution of 200 lines/mm with a, ' maximum of 1.87 and D minimum of ?~05 or below. 6.1.8 unexposed film should have a minimum shelf life, in sealed packages, of si., , mortis in an environment of 90-955 relative humidity and a temperature re of 1100r to 12001. 6.1.9 Processed material should have a minimum life under ambient conditions of one year with no change in D maximum and a maximum D minimum of .05. 6.1.10 Physically the unit should be light, durable .contain a minimum number of moving parts and should be either built into or be capable of mounting into for shipment, a GFE fly-away box (paragraph 5.0). Ideally, one box should contain the entire system, but two boxes may le .used if the use of one box proves impractical. 6.1.10.1 The box or boxes may be modified internally as required, however, no evidence of any such modification shall discernible on the box exterior surfaces. Approved For Release 2003/01/28: CIA-RDP78BO477OA002600090003-3 Approved For Release 2003/01/28: CIA-RDP78BO477OA002600090003-3 6.1.11 A power cable of suitable, current carrying cc pacity, Nix (6) feet in length will be supplied. The cable will be terminated with a standard two-prong plug for attachment to American type power outlets. 6.1.12 internal storage s :ace should be provided for printing materials, the set of Adapter Plug and the spare par's. TTP T TS: 7 . G TRAIL DPSIGN & . COSTUCT--C T T - , 7 (- - - - - - 7.1 The basic design objectives are that the equipment will meet the detailed requirements levied in paragraph 6. and will reflect the utmost in simplicity, have maximum reliability consistent wi., the state of the art and be easy to operate and maintain. 7.2 All lamps, fuses, and other plug-in items shall be se&red with positive holding clamps and shall be. capable of being easily released _'or replacement. These clamps shall be sufficiently sturdy to _ etain t.-: parts in their proper position under the conditions of shock and vibration specified. 7.3 Mating connectors shall be furnished with all connecto receptacles or plugs. 7.4 All terminal strips and connectors shall be adequately marked in a permanent manner so as to identify the facilitate replacement of connections. 7.5 Screw threads for all threaded securing devices shall be of the unified thread series in accordance with Handbook H 28 and supplement thereto, and shall be of the coarse of fine thread series. 7.5.1 All screws, studs and nuts shall be of brass or non-ferrous material of comparable strength protected against corrosion, except where strength requirements dicta. the use Approved For Release 2003/01/28: CIA-RDP78BO477OA002600090003-3 Approved For Release 2003/01/28 : CIA-RDP78BO477OA002600090003-3 o corrosion-resistant steel or nickel-copper aL_oy. TIT ,o aluminum i.uts shall be employed. These requirements do not a~;>ly t6 ports or assemblies wherein th*e use of uhreaded device's is governed by the part or assembly specif:'caticn or to ;ccial mechanical parts which are primarily of ferrous construction. 7.5.2 Thread cutting or shxeet metal screw.- shL,11 nog be used except where their removal from the part is . re ote possibility and their use is acceptable to the technical officer. .The use of thread cutting screws is acceptable when used to secure identification or information pates to the equipment. 7.6 Screws or similar devices employed for retaining front panels or removable cover plates shall be of captive types and shall earDley slotted head or knurled and slotted heads. They shall be of sue design as to be capable of definite individual loosening ,rior tb movement of the part to which they are captive. Design and construction shall be such as to provide for their self-alignment their etain- ing nuts, blocks or inserts w ""out sticking -arid without damage to their threads. Quarter turn fastener-may be used as peel; other than front panel, and cover plate retaining devices for non-structural applications. 7.7 Hexagonal nuts are preferred for general usage. Square nuts may be used only when they are captive or floating as part of a faltering device. Knurled circular mounting nuts are satisfactory for use on potentiometer, jacks, toggle switches and similar commercial components. 7.7.1 When self-locking nuts with non-metallic inserts are used, only nylon (poly.-ride) shall be used as a Tedium. Self-locking nuts shall not be used for ground co_ nec m_,ons . Approved For Release 2003/01/28 : CIA-RDP78BO477OA002600090003-3 Approved For Release 2003/01/28: CIA-RDP78BO477OA002600090003-3 7.3 All thread-locking devices such as lockwashers shall be=fabricated of corrosion-resistant metals or shall be soreated t rosist corrosion. All nuts, other than self-locking nuts, and machine screws shall require a lockwasher, or equivalent, under the nut Or under the screw head (except flat head screws) if no not is used.- Flat head screws not secured -by nut and loc_cwasher conhinationc shall be secured by an application of a suitable liquid material such as "loctite" or equivalent.. 7.9, The materials used in the construction of equipment and the methods of application shall be as specified ho rein. Materials whoa are not otherwise covered shall be of the best commercial quality;, of the lightest practicable weight, entirely suitable for the purpose and readily available. However, only nonflammable and nontoxic materials shall be used in the construction of the equipment. 7.10 Materials which are not nutrients for fungus shall be used wherever possible. The use of fungus nutrient materials will note be prohibited in hermetically sealed assemblies and other accepted add proven products, such as paper capacitors and treated transformer. if it is necessary to use nutrient materials, they will be treated by a method which will render the resulting exposed surface fungus- resistant. All machine operations should be completed prior to this surface treatment. 7.11 Metal parts shall be of a corrosion resisting material cr of a material given a corrosion-resistant treatment or coating. 7.11.1 Dissimilar metals shall not be used in intimate contact unless suitably protected a,ainst electrolytic corrosion. When it is necessary that any combination of such dissimilar ret?ls be assembled, an interposing materi 1l LL;,~ Approved For Release 2003/01%28 :CIA-ZPC` &&ba &A0626665'~ 40 C~~3~ Approved For Release 2003/01/28: CIA-RDP78BO477OA002600090003-3 be used. - 7.12 When used for electrical insulation, parts fabriicatet from laminated, cast or molded thermosetting ylas uic materials \' except transparent plastics) shall be impregnated with a suitable varnish and dried after machining and punching operations are completed 4ateri:.ls having moisture absorbtion of 1.04 per cent, or Less And those used in hermetically aealed- assemblies shall not require impregria tion. A cotton-based or. linen-based laminated or molded-plastic material shall not be used for electrical insulation. 7.13 The thickness of electrodeposited-metallic coatings hall in all cases be adequate to assure conformance with the srecifidation for corrosion resistance. Plating is not required .on "parts such as bearings, gears and shafts fabricated from brass, bronzor corrosion- resistant steels, unless they are in contact with dissimilar metals ,under corrosive conditions. Under . these conditions an interposing material may bean electrodeposited coating of a properly selected metal. 7.1A Parts fabricated from aluminum alloys shall be cleane=d with a cleaning solution such as caustic dip followed by a chemical treatment such as alodineA or equivalent. Where electrical properties area of no consideration, clear anodizing may be used instead of the chemical treatment. Prior to painting, all aluminum alloys must to treatbd with one of the foregoing methods. 7.15 Painting-After all machinin , welding and brazing operations are completed, the exterior and interior surfaces of all e:_shcsures shall have all rust and other visible corrosion products and flux Approved For Release 2003/01/28: CIA-RDP78BO477OA002600090003-3 T Approved For Release 2003/01/28 : CIA-RDP78BO477OA002600090003-3 removed; shall be thoroughly cleaned of all grease, oil and dirt `by solvent wiping, vapor degreasing or caustic washing and rinsing; .n d shall then be painted. 7.16 Equipment shall not receive overall tropicalization trEat- ment. Equipment shall be fungus-proofed by selection of -t,ars anti materials that are. non-nutrient;, for fu:-lus, or the parts and materials shall be so treated prior to their use in the equipment that overall spraying of the equipment is not necessary. 7.17 Methods shall be provided to protect operatin7 zr ~ and servic:;_n~ personnel from accidental co tact with voltages in excess of 40 volts r.m.s. Protection shall be provided against mechanical features which may reasonably be expected to cause injury during normal oyoe-atiori or because of malfunctioning of equipment. The length of projecting and overhanging edges shall be held to a minimum and all proecti edges and corners shall be rounded. The design and construction hall be such that the outside cases and francs of all units, that -is, all external parts shall be at ground potential when the equipment is -in 7.18 Primary power circuits shall not be directly r:rounded. protective devices shall be provided within the equipment for prim,ry circuits and such other circuits as recuired for protection of the equipment from damage due to.conditions such as overload and excessive he ling. All parts which are likely to carry an overload due to circuit malfunction or other deleterious effects shall-be desL--ned-to' provide for such an overlaod. Where this is impracticable, fuses Cr other devices shall be included to protect the affected parts, Approved For Release 2003/01/28 : CIA-RDP78BO477OA002600090003-3 Approved For Release 2003/01/28: CIA-RDP78BO477OA002600090003-3 ..ua5 .,iia1 be easily renlaCeaiie. One extr,;, ;...sue of each tVIn and piny; used shall be su;Dli-L and attached at coavenien? luc .:ton on the equipment for pl. noses. 7.19 Equipment construciion stall be of the liZhte t consistent with sturdiness, safety and reliability. Catit or f I'..c ;:tf d construction zay be wed exce at 'shat die--Gusting shall n, ,, without approval of the technica: representative. Castwo ;s webbed or otherwise reinforced where required for strength and ZlgiLlty. Exterior webbing or reinforcement will be considered in m y ui :e. Zsic:.ul limitations which may be imposed. 7.19.1 Pockets, wells, traps, etc. , in whim ws:,3r 3::d condensed moisture can collect shall be eliminated or Dy3oeoiy drained. 7.20 The equipment shalt' be designed to use as few Ins _cants as possible. When lubricants are used, they s h-11 be of a tynw gnti:.'el-y suitable for the intended use and stall not canse ti_:lete:ious e: ects. 7.21 The design of the equipment shall be such tha,:rce! for special tools for installation, operation, turning, adjusting, cr maintenance shall be kept to a minimum. Special tools shall be acceptable to the technical officer shall be supplied by the ,contractor and shall be mounted securely in the equipment in a co nvanien o ;lace. 7.22 The use of "factory" 'or sealed adjustment controle s._ be kept to an absolute minimum. Where these controls are used, a complete description wad instructions for adjustment of such controls shall be included in the technical manual. Approved For Release 2003/01/28: CIA-RDP78BO477OA002600090003-3 Approved For Release 2003/01/28 : CIA-RDP78BO477OA002600090003-3 uE~:.tif- I ) - as call bo .. a con Gu ,_.Ce Ln i 1 y oil ... front, paie~ of the C 1G': ac C G; :Gt a on u the 'rant w.; re.dil; c cc wE ,,.-. Sui ...;~j` ~:. used. G ' ~ - ul: 1?0 1 :..0.'...u G .,e_ With . C_,...trv_ o- :_. as, to ~.~~cr.:rC wll~e> o,.' JSCUrE'_ 8. . ..virGn...c.. Li tests S: _ _ SG co ucoe5. by .C CU u< : u=Jr to prove Lac Cl D1 ~~ty of he aoc =_ iS i7; ] > n @C ~ . U fa0 e' Y to inea:'e satisfactory eCUl7:.. _.u C::.C1 o _G:: -.:d to r wh .~ o equipment i- c; e ateG. or s torC:a aLl I 8.1.1 7t Fa - e 4~ gar a as used in G nu~ tests shall be D1( of )roduc-::r; a.-.d _..iii tai t :5 CJn~.itionS r eC, orc wi vo tae C Ciur yi1 .1 Lc . reC 'ter toe Cna loer ar.c. J . raLin or as 8.1.2 E` ~ :ard Conditions - Conditions for cc uc" .; the E:Cyuipment operational test shall be as fG laws : Tersoerature . 2 - 10?C ~ 7 G `' b. Relative hu;:ii.d:ity: or less c. Barometric pressure: L: cw stLaidard easu e ._ is s .al s, rc. u w" th 8.1.3 M .,re:re :ts - All instT aments Y the accuracy of which coafOr:1S to occeptasle laboratory Sta.dardS~ a..d .hich are approproate for..aeasurei:e:_t Of toe' Gf u S ru:.c n tS environmental condition co nccrned.. 'C"' racy and test equipment shall be veri ; E _ O --'Call y DI: ~ cnaaCu off. of to the oatislac ion of the Approved For Release 2003/01/28 : CIA-RDP78BO477OA002600090003-3 Approved For Release 2003/01/28 CIA-RDP78BO477OA002600090003-3 8...0'vi )- o -a ; ~ St conditions .;i-i OC o. f~_ `ows : a. i .rperatu_re : Plus or ::uinus 20C 3.6? ) itudo: Plus cr us ~/ ~:. west c. ~elat: ve huno o . Plus (~.... va1."ue) Ti at iou ar. e . e. Vibration frec'U~ox Plus or ...~..u ? ~ 8.1.5 Pe~ zc -rc - P rior to c:?r.;:ct .,; the yes ~s speclf ec. .. .. e . ~iauiumer t S:= rll e ~J~c-~ '... ~o a co:.-.y rehens._ve one ^w Tonal test under ti uvr c. _ c o :~ ;ion . u d a record nude of awl data. h~.s data ehu l r iuc .e tc ria for checki . sat sw ":orr perfor::arce of th.. ec', 3.1.6 Ins-; o n; ck - Follow- n--pest facility and : r est 2 t'._ ecl ipmeo all :) O' wted Surf' C ertly to Ll u a no n,,,1 unCt.i.0:. Cl' G,::.age 'ins C L"u#i C due to faulty ins ~w t~ ? . rote uru or "r wnc iY 8.1.7 Cr 4 : ~~ T u __ - Leterio:~at~ on o c'r.a_ e in performance of any CG :aO:.c ' : .. - revents t1ae cC' i after test, from duplicating the per~'?r:nw.ce record -ea .. 3. or which co----'d preven . the equipment L1C" Tonal, aintena c or service requirements during the sei^v1Cc' life, s.ial provide reason to consider the ecuipuent uus having failed to co, =1Y with the conditions of the test to which t was subjected. 'i 'I ~.l Approved For Release 2003/01/28 : CIA-RDP78BO477OA002600090003-3 Approved For Release 2003/01/28 : CIA-RDP78BO477OA002600090003-3 8.2 `'bratioo T - - he ti7. 1 ~C r o ::eG ir_ ttCC "ru;;. .ce wi.t a TO 5`4 -1, :I-S h-o J i d_-Led 23 v, ..;e ly64. y::. t :G c a~ . ~ZEC b U Dj/ or air . ~'n'is test \J1.1 ~~ ~u fGr;: l Ti h t:he e : es.t :i r u _n q:u] the fly-away boxes. 5 ch 1'.c^:1 i - '--'his t is CG::d ct d to c l rs :'. :r ablit~? of equipment to wi~os:,~..___f ;.he 31-ock encouotere a a'.zr ervi.cI :g. _ 2f2C' CC?~.,.,' 2" i ue .."1: Vc.... 1 . C... _. v., ....C.~ ~ .Jl,i.~ ~ -~._s and fro...~ y a.Ly _ Sc C'if. o:. as for servicing, an:_ ...acec. on a su^otaale )GSI.v~G for a soli. bench ton. test shall be per'o as fc)-o-d's _.:. s- ulatirg shocks liable to occur au~niog Sevi a) Using one ed. e as a rivot, -~i Uf Opposite E c G the assembly urt-1 she horizontal axis onT ` c':::r_ 1 _.e of 4,70 w-ta the tom') o oe c-.~ ~osite edge -h. + above the t ,b~.e, whit:: ever occurs firs-:., as per i' the assembly to crop freely to t::e hor-_.ortw_. .ep :at usin- other practicable edges c-f the sane hc,izont lace as p:ivo tS ; for a total of four L20-)S. Repeav s -ep a, w th she S: em wt' res .: faces m_tJL_' it ;,s been oropp a for a of four times on each face on which assembly co-wsa se placed practicably during the .servicing.:. eq?.;ip: er:~ shalt' not be operating dur:ir:g the test. At .-he con- clusion of t.e test the equipment shall be c)erated and -.,r.e its cG::7pareC with the data _)bt-aL-ed acct::. :--ce ; '~7i h pa a p':= . .. To ecuop : ent 3ha _.;. Approved For Release 2003/01/28 : CIA-RDP78BO477OA002600090003-3 Approved For Release 2003/01/28 : CIA-RDP78BO477OA002600090003-3 be visually inspected and a record made of a=-y dar::s.e resul~ing from the test. 8. T S crage 1'c milers` to e - 8. 4.1 Hi _- Te tl7c C Teo is -- Tn vv 1 ipa w C exposed to storage at an a::uie .t temperature of ;10 G 3) days . The Wu. ~c ^ to c a; i; tot t;: ;ra r s ;cJ lowered to standard temperature (see 8.1.2" as rapidly u.s possible. After to perature stabilizau .on tioc c ~: me:.t ..11 operate satisfactorily accorci :g to uwi~ d peci._ ca :on . 8.4.2 Low - Temperature Test:. - T---, ecuip e u w be exposed to an a_ bient temperature of -4000 for three days. The temperature shall Bien be rL.ised to standard reap rauuUru (8. .2) for twelve (12) : 'O L;2 - The nal then G_ :.erate t successfully according to sp c ficat cr.s. 8 7 Drop Tests non Pacioa }~ '.r the r y,~;V -%o. - ~..'_c pus ._,g item with a ;Toss wei of not exc,-:eding 50 pc~ ^;ds or iT any e ge dimension not exceeding 30 -Inches, :,hail ue ^ctpped CG r.us'w~ C e C n-.0 a hard, level, concrete floor or s ua1 surface on each o its eig t corners fa.- ing freely uhrough a vertical distance of 3G undies. (For i heavier and/or larger packages refer to Ta~ale 516-1, N.'IL-STD-61GA dated 23 June 1964) Prior to each drop, the package shall be suspended with its center of gravity above the striking corner. A-u t',,--c conclusion of the test the equipment shall be uperatod and the results compared. with the data obtained in accorda